Railway applications - Design requirements for steps, handrails and associated staff access - Part 2: Freight wagons

This European Standard specifies the minimum requirements for ergonomic and structural integrity of steps and handrails used together to give staff access to freight wagons. It does not cover ladders, top platforms and top gangways. It defines in particular the required spaces necessary for handling of screw couplings with side buffers, for shunter handrails, for shunter’s stand, for steps and handrails. This European Standard also defines their dimensions, positions, limits for durability and functionality. It also defines the general requirements for the access to tail lights for freight wagons.

Bahnanwendungen - Konstruktionsanforderungen an Tritte, Handgriffe und damit in Zusammenhang stehende Zugänge für das Personal an Güterwagen

Diese Norm legt die Mindestanforderungen für Ergonomie und strukturelle Festigkeit von Tritten und
Handgriffen fest, die gemeinsam verwendet werden, um dem Personal Zugang zu Güterwagen zu
ermöglichen.
Diese Norm ist auf alle Güterwagen anwendbar, die innerhalb der EU betrieben werden und durch
Schraubenkupplungen im interoperablen Verkehr in Europa gekuppelt werden müssen.
Sie legt insbesondere die erforderlichen Freiräume, die für den Gebrauch von Schraubenkupplungen mit
Seitenpuffern, die für Rangiererhandgriffe, für den Rangiererstand, für Tritte und für Handgriffe erforderlich
sind, fest.
Diese Norm legt ebenfalls deren Abmessungen, Positionen sowie die Grenzen für die Haltbarkeit und
Funktionalität fest.
Sie legt ebenfalls die allgemeinen Anforderungen für den Zugang zu Schluss-Signalen für Güterwagen fest.

Applications ferroviaires - Exigences pour la conception des marchepieds, mains courantes et accès du personnel - Partie 2: Wagons

La présente Norme spécifie les exigences minimales d’intégrité ergonomique et structurelle des marchepieds
et des mains courantes utilisés ensemble pour permettre l’accès du personnel aux wagons.
La présente Norme est applicable à l’ensemble des wagons exploités au sein de l’Union Européenne qui
doivent être attelés à l’aide d’attelages à vis en vue d’assurer le trafic interopérable en Europe.
Elle définit notamment les espaces nécessaires à prévoir pour manoeuvrer les attelages à vis entre tampons
latéraux, pour les mains courantes de manoeuvre, pour la plate-forme de manoeuvre, pour les marchepieds et
pour les mains courantes.
La présente Norme définit également leurs dimensions, leurs positions et les limites associées à leur
résistance et leur fonctionnement.
Elle définit aussi les exigences générales relatives à l’accès aux signaux de queue de train pour les wagons.

Železniške naprave - Izvedbene zahteve za stopnice, ograje in dostop za osebje - 2. del: Tovorni vagoni

General Information

Status
Withdrawn
Public Enquiry End Date
24-Dec-2010
Publication Date
27-Feb-2014
Withdrawal Date
15-Aug-2021
Technical Committee
Current Stage
9900 - Withdrawal (Adopted Project)
Start Date
29-Jul-2021
Due Date
21-Aug-2021
Completion Date
16-Aug-2021

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2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Železniške naprave - Izvedbene zahteve za stopnice, ograje in dostop za osebje - 2. del: Tovorni vagoniBahnanwendungen - Konstruktionsanforderungen an Tritte, Handgriffe und damit in Zusammenhang stehende Zugänge für das Personal an GüterwagenApplications ferroviaires - Exigences pour la conception des marchepieds, mains courantes et accès du personnel - Partie 2: WagonsRailway applications - Design requirements for steps, handrails and associated staff access - Part 2: Freight wagons45.060.20Železniški vagoniTrailing stockICS:Ta slovenski standard je istoveten z:EN 16116-2:2013SIST EN 16116-2:2014en,fr,de01-april-2014SIST EN 16116-2:2014SLOVENSKI
STANDARD



SIST EN 16116-2:2014



EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 16116-2
September 2013 ICS 45.060.20 English Version
Railway applications - Design requirements for steps, handrails and associated access for staff - Part 2: Freight wagons
Applications ferroviaires - Exigences pour la conception desmarchepieds, mains courantes et accès du personnel - Partie 2: Wagons
Bahnanwendungen - Konstruktionsanforderungen an Tritte, Handgriffe und zugehörige Zugänge für das Personal - Teil 2: Güterwagen This European Standard was approved by CEN on 29 May 2013.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre:
Avenue Marnix 17,
B-1000 Brussels © 2013 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 16116-2:2013: ESIST EN 16116-2:2014



EN 16116-2:2013 (E) 2 Contents Page Foreword . 3 Introduction . 4 1 Scope . 5 2 Normative references . 5 3 Terms and definitions . 5 4 Steps and handrails . 6 4.1 General requirements . 6 4.2 Steps . 6 4.2.1 General . 6 4.2.2 Shunter's step . 7 4.2.3 Other steps .10 4.3 Handrails .10 4.3.1 General .10 4.3.2 Shunter handrail .10 4.3.3 Other handrails .11 5 Shunter's stand .12 5.1 General .12 5.2 Shunter's stand at wagons with end wall boards .14 5.3 Shunter's stand with tilting handrail .15 5.4 Shunter's stand for special case flat wagons with fixed handrails .16 6 Reserved spaces .16 6.1 General .16 6.2 Space for shunting staff operation .16 6.2.1 Space for shunter during coupling (Berne Rectangle) .16 6.2.2 Space for the shunter during temporary travel .17 6.3 Clearances for tail light and draw hook .19 6.3.1 Position, space envelope and clearance for the tail light .19 6.3.2 Clearance for draw hook .21 Annex A (normative)
Calculation of space for shunter (Berne Rectangle) in curves when using screw couplings .22 Annex B (informative)
Gangways and other access solutions .24 B.1 General .24 B.2 Steps for gangways and platforms .24 B.3 Steps for access to the wagon floor .26 B.4 Steps at wagon end .26 Annex ZA (informative)
Relationship between this European Standard and the Essential Requirements of EU Directive 2008/57/EC .29
SIST EN 16116-2:2014



EN 16116-2:2013 (E) 3 Foreword This document (EN 16116-2:2013) has been prepared by Technical Committee CEN/TC 256 “Railway applications”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by March 2014, and conflicting national standards shall be withdrawn at the latest by March 2014. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive 2008/57/EC. For relationship with EU Directive 2008/57/EC, see informative Annex ZA, which is an integral part of this document. This European Standard is part of the series EN 16116, Railway applications – Design requirements for steps, handrails and associated access for staff, which consists of the following parts:  Part 1: Passenger vehicles, luggage vans and locomotives;  Part 2: Freight wagons. According to the CEN-CENELEC Internal Regulations, the national standards organisations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom.
SIST EN 16116-2:2014



EN 16116-2:2013 (E) 4 Introduction To achieve an undisturbed, reliable and safe operation of freight trains it is essential to define common requirements for safe access and egress for rolling stock of interoperable trains with respect to e.g. structural requirements, operating characteristics, way of operation, maintenance as well as their handling. Coupling of freight wagons by means of screw couplings is usually done by personnel. The design of freight wagons needs to be suitable to meet these functions without exposing staff to undue risk. Freight wagons require sufficient space for their coupling and uncoupling by staff without any rigid features impeding accessibility to the screw coupler. Also there is a need for provision of suitable footsteps and handrails for personnel, to allow temporary travel outside the vehicle during shunting as well as to access the vehicle. If wagons according to TSI-FW are equipped with steps and handholds, these needs apply to all designs of vehicle. To achieve an undisturbed, reliable and safe operation it is therefore essential to harmonise the functional requirements and characteristic dimensions and assess and permanently ensure their suitability for interoperable traffic. SIST EN 16116-2:2014



EN 16116-2:2013 (E) 5 1 Scope This European Standard specifies the minimum requirements for ergonomic and structural integrity of steps and handrails used together to give staff access to freight wagons. It does not cover ladders, top platforms and top gangways. It defines in particular the required spaces necessary for handling of screw couplings with side buffers, for shunter handrails, for shunter’s stand, for steps and handrails. This European Standard also defines their dimensions, positions, limits for durability and functionality. It also defines the general requirements for the access to tail lights for freight wagons. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 10025-2, Hot rolled products of structural steels — Part 2: Technical delivery conditions for non-alloy structural steels EN 12561-7, Railway applications — Tank wagons — Part 7: Platforms and ladders EN 15085 (all parts), Railway applications — Welding of railway vehicles and components EN 15273-2, Railway applications — Gauges — Part 2: Rolling stock gauge 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 clearance defined free space which is needed to ensure space for the correct functioning of, and safety when handling, devices
3.2 step footstep with defined properties solely for staff use 3.3 shunter shunting staff who couples and uncouples vehicles or directs movements
3.4 shunter’s step specific step used for the shunter's stand 3.5 handrail handrail with defined properties solely for staff use SIST EN 16116-2:2014



EN 16116-2:2013 (E) 6 3.6 shunter handrail specific handrail fitted at headstock under each buffer 3.7 shunter’s stand shunter’s step in combination with handrail for the specific use of shunting staff to allow travel outside the wagon during shunting 3.8 reserved spaces defined free space which is needed to ensure safe working conditions for the shunting staff during coupling and uncoupling of screw couplings 4 Steps and handrails 4.1 General requirements If not otherwise defined in this standard, steps and handrails used by staff shall be secured as follows:  with bolts of adequate length and self-locking nuts, or  with bolts of adequate length and cottered hexagon castlenuts, or  with high-strength lock ring-bolts. The mechanical strength of the material used for all kind of handrails and steps, where the properties according to 4.2.2 are not required, shall be as a minimum that of EN 10025-2, grade S235JR.
4.2 Steps 4.2.1 General Steps shall be made with non-slip surface. This should be a metal grating, see Figure 1, Pos. 1 or Pos. 2. For all other solutions the following characteristics shall be fulfilled:  Resistance to friction The average value of the friction coefficient measured in three directions (lengthwise, breadthwise and diagonally) shall reach the following minimum values: a) in dry condition
= 0,65 b) in wet condition (water) = 0,65 c) in oiled condition
= 0,30 Friction coefficient values shall be ascertained by means of a 100 mm × 100 mm movable plate, on which a rubber pad with 80 shore hardness shall be glued; this plate shall be loaded with a weight of 75 kg. For the measurements carried out with water and oil, the grating shall be fully immersed. SIST EN 16116-2:2014



EN 16116-2:2013 (E) 7  Mechanical strength Metal gratings shall withstand, without residual deformation, a horizontal compression force of at least 4 kN, exerted parallel and at right angles to the edge of the step board, and of at least 8 kN exerted diagonally in relation to the edge of the step board. Elastic deformations shall not exceed 10 mm.  Grating structure To ensure that the gratings are sufficiently well-adapted to winter conditions, a ratio of at least 50 % of "void" area to total area shall be observed. Only apertures with a minimum area of 400 mm2 shall be taken into account to determine this ratio. NOTE The "void" area is the free space afforded by the grating apertures in the vertical direction. 4.2.2 Shunter's step The material for the steps support shall be S355J2C + N in accordance with EN 10025-2. Cold forming for steps support is not allowed. The shunter's step is shown in Figure 1. The grating according to Figure 1 is mandatory. For specific operation the size of the step of the shunter’s stand can be reduced to 270 mm x 225 mm. The surface protection (e.g. hot-galvanised) should provide an adequate service life.
SIST EN 16116-2:2014



EN 16116-2:2013 (E) 8 Dimensions in millimetres
Key 1 grating from welded metal (Figure 2a) 2 grating from expanded metal (Figure 2b) 3 buffer fixing plane Figure 1 — Shunter's step
SIST EN 16116-2:2014



EN 16116-2:2013 (E) 9 Dimensions in millimetres
a) Example for grating from welded metal Dimensions in millimetres
b) Example for grating from expanded metal Figure 2 — Examples for grating SIST EN 16116-2:2014



EN 16116-2:2013 (E) 10 4.2.3 Other steps The other steps may be welded into place in accordance with EN 15085. The minimum dimensions (length × width) of the surface shall be:  crossing steps and steps for checking the load 175 mm × 175 mm; When stirrup shaped steps are used for crossing steps at the wagon side they shall be 425 mm × 50 mm  steps for platform or gangway 430 mm × 160 mm;  steps for staff access to the wagon floor from both sides 500 mm × 110 mm; When stirrup shaped steps are used they shall be 500 mm × 50 mm  stirrup shaped steps and steps with a width < 160 mm, the friction resistance has to be in accordance with 4.2.1 and the clearance behind the steps including the width of the step shall be in accordance with EN 12561-7. The minimum distance in vertical direction at steps for platforms and gangways (example in B.1) shall be:  If there are more than one step, the vertical distance between the steps and platform shall not be less than 360 mm and not more than 400 mm. An equal distance of 365 mm should be preferred.  The lateral recess between the second and the lowest step shall be 80 mm. 4.3 Handrails 4.3.1 General If there are no deviating indications in the drawings, the handrails shall be made from round-bar steel with minimum diameter of 20 mm or pipe steel. The maximum diameter shall be 35 mm. The handrails shall withstand the loads applied by the shunters accessing the steps or the space between the buffers. When using round-bar steel and material specifications, fixing requirements and dimensions given in this s
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