Destructive tests on welds in metallic materials - Transverse tensile test (ISO 4136:2022)

This document specifies the sizes of test specimen and the procedure for carrying out transverse tensile tests in order to determine the tensile strength and the location of fracture of a welded butt joint.
This document applies to metallic materials in all forms of product with joints made by any welded butt joint.

Zerstörende Prüfung von Schweißverbindungen an metallischen Werkstoffen - Querzugversuch (ISO 4136:2022)

Dieses Dokument legt die Probenmaße und das Verfahren für die Durchführung von Querzugversuchen fest, mit denen die Zugfestigkeit und die Lage des Bruches einer Stumpfschweißverbindung ermittelt werden.
Dieses Dokument ist anzuwenden für metallische Werkstoffe jeder Produktform, deren Verbindung mit einer beliebigen Stumpfnaht hergestellt wurde.

Essais destructifs des soudures sur matériaux métalliques - Essai de traction transversale (ISO 4136:2022)

Le présent document spécifie les dimensions des éprouvettes et le mode opératoire d’essai de traction transversale dans le but de déterminer la résistance à la traction et l’emplacement de la rupture d’un assemblage soudé bout à bout.
Le présent document s’applique aux assemblages soudés à partir de matériaux métalliques sous toute forme de livraison, réalisés par tout assemblage soudé bout à bout.

Porušitveno preskušanje zvarnih spojev na kovinskih materialih - Prečni natezni preskus (ISO 4136:2022)

Ta dokument določa velikosti preskusnega vzorca in postopek za izvajanje prečnih nateznih
preskusov, da bi se določila natezna trdnost ali mesto zloma soležnega zvarnega spoja.
Ta dokument se uporablja za kovinske materiale v vseh oblikah izdelkov, ki vsebujejo kakršen koli soležni zvarni
spoj.

General Information

Status
Published
Public Enquiry End Date
29-Sep-2020
Publication Date
23-Aug-2022
Technical Committee
VAR - Welding
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
03-Aug-2022
Due Date
08-Oct-2022
Completion Date
24-Aug-2022

Relations

Effective Date
01-Sep-2022

Overview

EN ISO 4136:2022 - “Destructive tests on welds in metallic materials - Transverse tensile test (ISO 4136:2022)” is a CEN-adopted International Standard that specifies specimen sizes and the procedure for carrying out transverse tensile tests on welded butt joints. The test determines the tensile strength of the joint and the location of fracture in metallic materials in any product form. This fourth edition (2022) replaces EN ISO 4136:2012 and aligns with ISO testing practice and European implementation requirements.

Key topics and technical requirements

  • Scope and purpose: Applies to welded butt joints in metallic materials; used to assess joint integrity by pulling a transverse specimen to rupture.
  • Test principle: A continuously increasing tensile load is applied until rupture; results record tensile strength and fracture location.
  • Temperature control: Tests are carried out at ambient temperature between 10 °C and 35 °C; controlled-condition tests at (23 ± 5) °C. Testing temperature must be reported.
  • Specimen location and marking:
    • Specimen is taken transverse to the weld with the weld axis centered along the parallel length.
    • Each test piece and specimen must be clearly marked to identify origin and working direction where relevant.
    • For small-diameter pipes (D ≤ 50 mm, unless otherwise specified), testing may be performed on the whole pipe.
  • Preparation, extraction and machining:
    • Extraction methods must not alter specimen properties. For steel, shearing is excluded for thicknesses > 8 mm; thermal cutting must be ≥ 8 mm from the final parallel length surfaces.
    • For other metallic materials, shearing and thermal cutting are excluded; machining or non-thermal cutting methods are required.
    • Surface preparation and exact specimen dimensions follow the standard’s figures and Table 1 symbols (e.g., b, L, S, t).
  • Post-test examination and reporting:
    • Record tensile strength, fracture location, and examine fracture surfaces.
    • Include specimen details, heat treatment/ageing history (if any), testing temperature, and methods used in the test report.

Applications and users

  • Who uses it: Welding engineers, quality inspectors, third‑party testing laboratories, fabrication shops, metallurgists, R&D teams and certification bodies.
  • Practical uses:
    • Verifying weld quality in production and after procedure qualification.
    • Failure analysis and root-cause investigation when weld fracture behavior is under review.
    • Supporting conformity assessment for welded structures and components across industries (pressure equipment, pipelines, automotive, shipbuilding, construction).

Related standards

  • ISO 6892-1 / ISO 6892-2 - Metallic materials tensile testing (room and elevated temperature methods) - referenced for general tensile test principles.
  • ISO 4063 - Welding process nomenclature.
  • EN ISO 4136:2022 is the CEN-endorsed version of ISO 4136:2022.

Keywords: EN ISO 4136:2022, transverse tensile test, destructive tests on welds, welded butt joint, weld testing, tensile strength, fracture location, welding inspection standard.

Standard

SIST EN ISO 4136:2022

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17 pages
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Frequently Asked Questions

SIST EN ISO 4136:2022 is a standard published by the Slovenian Institute for Standardization (SIST). Its full title is "Destructive tests on welds in metallic materials - Transverse tensile test (ISO 4136:2022)". This standard covers: This document specifies the sizes of test specimen and the procedure for carrying out transverse tensile tests in order to determine the tensile strength and the location of fracture of a welded butt joint. This document applies to metallic materials in all forms of product with joints made by any welded butt joint.

This document specifies the sizes of test specimen and the procedure for carrying out transverse tensile tests in order to determine the tensile strength and the location of fracture of a welded butt joint. This document applies to metallic materials in all forms of product with joints made by any welded butt joint.

SIST EN ISO 4136:2022 is classified under the following ICS (International Classification for Standards) categories: 25.160.40 - Welded joints and welds. The ICS classification helps identify the subject area and facilitates finding related standards.

SIST EN ISO 4136:2022 has the following relationships with other standards: It is inter standard links to SIST EN ISO 4136:2013. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

You can purchase SIST EN ISO 4136:2022 directly from iTeh Standards. The document is available in PDF format and is delivered instantly after payment. Add the standard to your cart and complete the secure checkout process. iTeh Standards is an authorized distributor of SIST standards.

Standards Content (Sample)


SLOVENSKI STANDARD
01-september-2022
Nadomešča:
SIST EN ISO 4136:2013
Porušitveno preskušanje zvarnih spojev na kovinskih materialih - Prečni natezni
preskus (ISO 4136:2022)
Destructive tests on welds in metallic materials - Transverse tensile test (ISO 4136:2022)
Zerstörende Prüfung von Schweißverbindungen an metallischen Werkstoffen -
Querzugversuch (ISO 4136:2022)
Essais destructifs des soudures sur matériaux métalliques - Essai de traction
transversale (ISO 4136:2022)
Ta slovenski standard je istoveten z: EN ISO 4136:2022
ICS:
25.160.40 Varjeni spoji in vari Welded joints and welds
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EN ISO 4136
EUROPEAN STANDARD
NORME EUROPÉENNE
June 2022
EUROPÄISCHE NORM
ICS 25.160.40 Supersedes EN ISO 4136:2012
English Version
Destructive tests on welds in metallic materials -
Transverse tensile test (ISO 4136:2022)
Essais destructifs des soudures sur matériaux Zerstörende Prüfung von Schweißverbindungen an
métalliques - Essai de traction transversale (ISO metallischen Werkstoffen - Querzugversuch (ISO
4136:2022) 4136:2022)
This European Standard was approved by CEN on 25 March 2022.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2022 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 4136:2022 E
worldwide for CEN national Members.

Contents Page
European foreword . 3

European foreword
This document (EN ISO 4136:2022) has been prepared by Technical Committee ISO/TC 44 "Welding
and allied processes" in collaboration with Technical Committee CEN/TC 121 “Welding and allied
processes” the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by December 2022, and conflicting national standards
shall be withdrawn at the latest by December 2022.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
This document supersedes EN ISO 4136:2012.
Any feedback and questions on this document should be directed to the users’ national standards
body/national committee. A complete listing of these bodies can be found on the CEN website.
According to the CEN-CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland,
Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of
North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the
United Kingdom.
Endorsement notice
The text of ISO 4136:2022 has been approved by CEN as EN ISO 4136:2022 without any modification.

INTERNATIONAL ISO
STANDARD 4136
Fourth edition
2022-05
Destructive tests on welds in metallic
materials — Transverse tensile test
Essais destructifs des soudures sur matériaux métalliques — Essai de
traction transversale
Reference number
ISO 4136:2022(E)
ISO 4136:2022(E)
© ISO 2022
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on
the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below
or ISO’s member body in the country of the requester.
ISO copyright office
CP 401 • Ch. de Blandonnet 8
CH-1214 Vernier, Geneva
Phone: +41 22 749 01 11
Email: copyright@iso.org
Website: www.iso.org
Published in Switzerland
ii
ISO 4136:2022(E)
Contents Page
Foreword .iv
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 Symbols and abbreviated terms.1
5 Principle . 2
6 Preparation of test specimens . 2
6.1 Location . 2
6.2 Marking . 2
6.3 Heat treatment and/or ageing . 3
6.4 Extraction . 3
6.4.1 General . 3
6.4.2 Steel . 3
6.4.3 Other metallic materials. 3
6.5 Machining . 3
6.5.1 General . 3
6.5.2 Location . 3
6.5.3 Dimensions . 4
6.5.4 Surface preparation . 7
7 Test procedure .7
8 Test results . . 7
8.1 General . 7
8.2 Location of fracture . 7
8.3 Examination of fracture surfaces . 7
9 Test report . 8
Annex A (informative) Example of a test report. 9
Bibliography .10
iii
ISO 4136:2022(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www.iso.org/patents).
Any trade name used in this document is information given for the convenience of users and does no
...

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Die SIST EN ISO 4136:2022 ist ein wichtiger Standard für die Durchführung zerstörender Prüfungen an Schweißverbindungen in metallischen Materialien. Der Fokus des Standards liegt auf den transversalen Zugversuchen, die darauf abzielen, die Zugfestigkeit und die Bruchstelle eines geschweißten Stumpfstoßes zu bestimmen. Ein wesentlicher Aspekt des Standards ist die präzise Festlegung der Größen von Prüfproben, die für die durchzuführenden Tests notwendig sind. Diese Spezifikationen gewährleisten in der Praxis eine hohe Konsistenz und Vergleichbarkeit der Ergebnisse, was in der metallverarbeitenden Industrie von zentraler Bedeutung ist. Die detaillierte Beschreibung des Verfahrens für transversale Zugversuche wird als besonders stark angesehen, da sie die korrekte Handhabung und Durchführung der Tests sicherstellt, wodurch die Zuverlässigkeit der Ergebnisse und deren Anwendung in der Qualitätssicherung erhöht wird. Die Relevanz der SIST EN ISO 4136:2022 erstreckt sich über alle Formen von metallischen Materialien, die durch geschweißte Stumpfverbindungen verbunden sind. Dies umfasst eine breite Palette von Industrien, einschließlich Bau, Automobil- und Maschinenbau, wo die Festigkeit und Integrität von Schweißverbindungen über die Sicherheit und Leistung von Produkten entscheidet. Durch die Bereitstellung klarer Richtlinien zur Durchführung der transversalen Zugversuche trägt der Standard zur Verbesserung der Qualität und Sicherheit von geschweißten Konstruktionen bei. Insgesamt bietet die SIST EN ISO 4136:2022 eine umfassende und praxisnahe Grundlage für Fachleute, die mit der Prüfung von Schweißverbindungen in metallischen Materialien beschäftigt sind. Die Stärke des Standards liegt nicht nur in seiner detaillierten Methode, sondern auch in seiner Anwendung auf verschiedene Produktformen, was ihn zu einem unverzichtbaren Dokument für die Industrie macht.

SIST EN ISO 4136:2022は、金属材料の溶接接合部における破壊試験の一環として、横引張試験に関する規格です。この文書は、試験標本のサイズや横引張試験の実施手順を詳述しており、溶接したバットジョイントの引張強度と破断位置を明確にすることを目的としています。この標準の適用範囲は非常に広く、あらゆる形式の製品における溶接接合に関連するすべての金属材料に適用されるため、業界全体に対して有用な基準となっています。 この標準の強みは、試験の標準化により、結果の一貫性と信頼性を確保できる点です。具体的な手順が記載されているため、異なる試験者や機関間での比較が容易になります。また、試験標本のサイズに関する明確な指示は、標準化された結果を得るための重要な要素です。これにより、溶接技術の評価や改善に寄与し、品質管理において非常に重要な役割を果たします。 さらに、SIST EN ISO 4136:2022は、金属材料の特性評価を通じて、産業界の安全性や信頼性を向上させる点でも高い関連性を持っています。溶接部位の強度や破断特性についての知見を提供することにより、設計者やエンジニアがより安全な製品を開発する際の指針となるでしょう。この文書は、金属製品の品質を確保するための基盤となり、業界内でのベストプラクティスを促進します。

SIST EN ISO 4136:2022는 금속 재료의 용접부에 대한 파괴 시험, 특히 횡인장 시험을 다루는 표준으로, 테스트 샘플의 크기 및 횡인장 시험을 수행하는 절차를 명시하고 있습니다. 이 표준의 범위는 용접된 스터드 조인트의 인장 강도와 파단 위치를 결정하는 데 필요한 정확한 기준을 제공하여, 다양한 금속 제품의 품질 평가에 기여합니다. 이 표준의 주요 강점은 테스트 절차의 명확성과 일관성입니다. SIST EN ISO 4136:2022에 따른 테스트는 다양한 형태의 금속 재료와 용접부에 적용될 수 있어, 다양한 산업 분야에서의 활용 가능성을 높입니다. 또한, 이 표준은 국제적으로 통용되는 ISO 기준을 기반으로 하기 때문에, 사용자는 신뢰할 수 있는 데이터를 확보할 수 있습니다. SIST EN ISO 4136:2022의 적합성은 용접 품질 관리의 필수 요소로 작용하며, 이를 통해 제조업체는 제품의 안전성과 내구성을 보장할 수 있습니다. 이는 궁극적으로 재료 과학 및 공학 분야에서의 혁신을 촉진하는 중요한 기준으로 자리잡고 있습니다. 따라서 이 표준은 금속 재료의 용접 품질을 평가하고 개선하는 데 필수적인 도구라 할 수 있습니다.

La norme SIST EN ISO 4136:2022 est un document essentiel dans le domaine des tests destructifs sur les soudures des matériaux métalliques. Elle précise de manière exhaustive les dimensions des éprouvettes de test et la procédure à suivre pour réaliser des tests de traction transversale. Cela permet de déterminer la résistance à la traction et la localisation de la rupture des joints soudés à plat. L'une des forces majeures de cette norme réside dans sa capacité à s'appliquer à tous les matériaux métalliques, quelles que soient les formes de produit. Cela inclut des joints réalisés par tout type de soudure à plat, ce qui confère une grande flexibilité et pertinence aux professionnels du secteur. En standardisant les méthodes d'essai, la norme garantit également la comparabilité et la fiabilité des résultats obtenus, ce qui est crucial pour assurer la qualité et la sécurité des assemblages soudés. En outre, la norme SIST EN ISO 4136:2022 souligne l'importance des critères d'évaluation des performances des soudures, permettant ainsi d’identifier des défauts potentiels avant la mise en service des pièces soudées. Cela contribue à prévenir les défaillances structurelles, renforçant ainsi la sécurité des produits métalliques. L'adoption de cette norme par les industriels est donc non seulement un gage de conformité, mais également un atout stratégique en matière de compétitivité et de confiance accrue auprès des clients. En résumé, la norme SIST EN ISO 4136:2022 est un document de référence indispensable pour les professionnels souhaitant maîtriser les méthodes de test de traction transversale, garantissant des normes élevées en matière de qualité des soudures dans l'industrie métallurgique.

The SIST EN ISO 4136:2022 standard offers a comprehensive framework for conducting transverse tensile tests on welds in metallic materials. Its primary focus on determining tensile strength and fracture location of welded butt joints ensures that it provides vital information essential for assessing the integrity of welded structures. One of the key strengths of this standard is its clear specification of test specimen sizes and procedures, which enhances the reproducibility of tests across different laboratories and applications. By establishing a consistent methodology for carrying out transverse tensile tests, the standard significantly aids manufacturers and quality control professionals in validating the mechanical performance of welded joints. Moreover, the relevance of SIST EN ISO 4136:2022 extends beyond mere compliance; it plays a crucial role in upholding safety and reliability in various industries where welded metallic materials are integral, such as construction, automotive, and aerospace sectors. The ability to accurately measure tensile strength and fracture behavior provides essential data that can lead to improved design practices and material selection, ultimately contributing to the longevity and safety of welded structures. In summary, the SIST EN ISO 4136:2022 standard is an essential document that encompasses the necessary specifications for conducting destructive tests on welds, ensuring high benchmarks for the performance of metallic materials and promoting quality assurance in industries reliant on welded joints.