Destructive tests on welds in metallic materials - Transverse tensile test (ISO 4136:2022)

This document specifies the sizes of test specimen and the procedure for carrying out transverse tensile tests in order to determine the tensile strength and the location of fracture of a welded butt joint.
This document applies to metallic materials in all forms of product with joints made by any welded butt joint.

Zerstörende Prüfung von Schweißverbindungen an metallischen Werkstoffen - Querzugversuch (ISO 4136:2022)

Dieses Dokument legt die Probenmaße und das Verfahren für die Durchführung von Querzugversuchen fest, mit denen die Zugfestigkeit und die Lage des Bruches einer Stumpfschweißverbindung ermittelt werden.
Dieses Dokument ist anzuwenden für metallische Werkstoffe jeder Produktform, deren Verbindung mit einer beliebigen Stumpfnaht hergestellt wurde.

Essais destructifs des soudures sur matériaux métalliques - Essai de traction transversale (ISO 4136:2022)

Le présent document spécifie les dimensions des éprouvettes et le mode opératoire d’essai de traction transversale dans le but de déterminer la résistance à la traction et l’emplacement de la rupture d’un assemblage soudé bout à bout.
Le présent document s’applique aux assemblages soudés à partir de matériaux métalliques sous toute forme de livraison, réalisés par tout assemblage soudé bout à bout.

Porušitveno preskušanje zvarnih spojev na kovinskih materialih - Prečni natezni preskus (ISO 4136:2022)

Ta dokument določa velikosti preskusnega vzorca in postopek za izvajanje prečnih nateznih
preskusov, da bi se določila natezna trdnost ali mesto zloma soležnega zvarnega spoja.
Ta dokument se uporablja za kovinske materiale v vseh oblikah izdelkov, ki vsebujejo kakršen koli soležni zvarni
spoj.

General Information

Status
Published
Publication Date
07-Jun-2022
Withdrawal Date
30-Dec-2022
Technical Committee
Current Stage
6060 - Definitive text made available (DAV) - Publishing
Start Date
08-Jun-2022
Completion Date
08-Jun-2022

Relations

Overview

EN ISO 4136:2022 - “Destructive tests on welds in metallic materials - Transverse tensile test (ISO 4136:2022)” is a CEN-adopted International Standard that specifies specimen sizes and the procedure for carrying out transverse tensile tests on welded butt joints. The test determines the tensile strength of the joint and the location of fracture in metallic materials in any product form. This fourth edition (2022) replaces EN ISO 4136:2012 and aligns with ISO testing practice and European implementation requirements.

Key topics and technical requirements

  • Scope and purpose: Applies to welded butt joints in metallic materials; used to assess joint integrity by pulling a transverse specimen to rupture.
  • Test principle: A continuously increasing tensile load is applied until rupture; results record tensile strength and fracture location.
  • Temperature control: Tests are carried out at ambient temperature between 10 °C and 35 °C; controlled-condition tests at (23 ± 5) °C. Testing temperature must be reported.
  • Specimen location and marking:
    • Specimen is taken transverse to the weld with the weld axis centered along the parallel length.
    • Each test piece and specimen must be clearly marked to identify origin and working direction where relevant.
    • For small-diameter pipes (D ≤ 50 mm, unless otherwise specified), testing may be performed on the whole pipe.
  • Preparation, extraction and machining:
    • Extraction methods must not alter specimen properties. For steel, shearing is excluded for thicknesses > 8 mm; thermal cutting must be ≥ 8 mm from the final parallel length surfaces.
    • For other metallic materials, shearing and thermal cutting are excluded; machining or non-thermal cutting methods are required.
    • Surface preparation and exact specimen dimensions follow the standard’s figures and Table 1 symbols (e.g., b, L, S, t).
  • Post-test examination and reporting:
    • Record tensile strength, fracture location, and examine fracture surfaces.
    • Include specimen details, heat treatment/ageing history (if any), testing temperature, and methods used in the test report.

Applications and users

  • Who uses it: Welding engineers, quality inspectors, third‑party testing laboratories, fabrication shops, metallurgists, R&D teams and certification bodies.
  • Practical uses:
    • Verifying weld quality in production and after procedure qualification.
    • Failure analysis and root-cause investigation when weld fracture behavior is under review.
    • Supporting conformity assessment for welded structures and components across industries (pressure equipment, pipelines, automotive, shipbuilding, construction).

Related standards

  • ISO 6892-1 / ISO 6892-2 - Metallic materials tensile testing (room and elevated temperature methods) - referenced for general tensile test principles.
  • ISO 4063 - Welding process nomenclature.
  • EN ISO 4136:2022 is the CEN-endorsed version of ISO 4136:2022.

Keywords: EN ISO 4136:2022, transverse tensile test, destructive tests on welds, welded butt joint, weld testing, tensile strength, fracture location, welding inspection standard.

Standard
EN ISO 4136:2022
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17 pages
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Frequently Asked Questions

EN ISO 4136:2022 is a standard published by the European Committee for Standardization (CEN). Its full title is "Destructive tests on welds in metallic materials - Transverse tensile test (ISO 4136:2022)". This standard covers: This document specifies the sizes of test specimen and the procedure for carrying out transverse tensile tests in order to determine the tensile strength and the location of fracture of a welded butt joint. This document applies to metallic materials in all forms of product with joints made by any welded butt joint.

This document specifies the sizes of test specimen and the procedure for carrying out transverse tensile tests in order to determine the tensile strength and the location of fracture of a welded butt joint. This document applies to metallic materials in all forms of product with joints made by any welded butt joint.

EN ISO 4136:2022 is classified under the following ICS (International Classification for Standards) categories: 25.160.40 - Welded joints and welds. The ICS classification helps identify the subject area and facilitates finding related standards.

EN ISO 4136:2022 has the following relationships with other standards: It is inter standard links to EN ISO 4136:2012. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

You can purchase EN ISO 4136:2022 directly from iTeh Standards. The document is available in PDF format and is delivered instantly after payment. Add the standard to your cart and complete the secure checkout process. iTeh Standards is an authorized distributor of CEN standards.

Standards Content (Sample)


SLOVENSKI STANDARD
01-september-2022
Nadomešča:
SIST EN ISO 4136:2013
Porušitveno preskušanje zvarnih spojev na kovinskih materialih - Prečni natezni
preskus (ISO 4136:2022)
Destructive tests on welds in metallic materials - Transverse tensile test (ISO 4136:2022)
Zerstörende Prüfung von Schweißverbindungen an metallischen Werkstoffen -
Querzugversuch (ISO 4136:2022)
Essais destructifs des soudures sur matériaux métalliques - Essai de traction
transversale (ISO 4136:2022)
Ta slovenski standard je istoveten z: EN ISO 4136:2022
ICS:
25.160.40 Varjeni spoji in vari Welded joints and welds
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EN ISO 4136
EUROPEAN STANDARD
NORME EUROPÉENNE
June 2022
EUROPÄISCHE NORM
ICS 25.160.40 Supersedes EN ISO 4136:2012
English Version
Destructive tests on welds in metallic materials -
Transverse tensile test (ISO 4136:2022)
Essais destructifs des soudures sur matériaux Zerstörende Prüfung von Schweißverbindungen an
métalliques - Essai de traction transversale (ISO metallischen Werkstoffen - Querzugversuch (ISO
4136:2022) 4136:2022)
This European Standard was approved by CEN on 25 March 2022.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2022 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 4136:2022 E
worldwide for CEN national Members.

Contents Page
European foreword . 3

European foreword
This document (EN ISO 4136:2022) has been prepared by Technical Committee ISO/TC 44 "Welding
and allied processes" in collaboration with Technical Committee CEN/TC 121 “Welding and allied
processes” the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by December 2022, and conflicting national standards
shall be withdrawn at the latest by December 2022.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
This document supersedes EN ISO 4136:2012.
Any feedback and questions on this document should be directed to the users’ national standards
body/national committee. A complete listing of these bodies can be found on the CEN website.
According to the CEN-CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland,
Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of
North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the
United Kingdom.
Endorsement notice
The text of ISO 4136:2022 has been approved by CEN as EN ISO 4136:2022 without any modification.

INTERNATIONAL ISO
STANDARD 4136
Fourth edition
2022-05
Destructive tests on welds in metallic
materials — Transverse tensile test
Essais destructifs des soudures sur matériaux métalliques — Essai de
traction transversale
Reference number
ISO 4136:2022(E)
ISO 4136:2022(E)
© ISO 2022
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on
the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below
or ISO’s member body in the country of the requester.
ISO copyright office
CP 401 • Ch. de Blandonnet 8
CH-1214 Vernier, Geneva
Phone: +41 22 749 01 11
Email: copyright@iso.org
Website: www.iso.org
Published in Switzerland
ii
ISO 4136:2022(E)
Contents Page
Foreword .iv
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 Symbols and abbreviated terms.1
5 Principle . 2
6 Preparation of test specimens . 2
6.1 Location . 2
6.2 Marking . 2
6.3 Heat treatment and/or ageing . 3
6.4 Extraction . 3
6.4.1 General . 3
6.4.2 Steel . 3
6.4.3 Other metallic materials. 3
6.5 Machining . 3
6.5.1 General . 3
6.5.2 Location . 3
6.5.3 Dimensions . 4
6.5.4 Surface preparation . 7
7 Test procedure .7
8 Test results . . 7
8.1 General . 7
8.2 Location of fracture . 7
8.3 Examination of fracture surfaces . 7
9 Test report . 8
Annex A (informative) Example of a test report. 9
Bibliography .10
iii
ISO 4136:2022(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www.iso.org/patents).
Any trade name used in this document is information given for the convenience of users and does no
...

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La norme EN ISO 4136:2022 est un document essentiel qui définit clairement les dimensions des échantillons d'essai et la procédure à suivre pour réaliser des tests de traction transversale. Cette norme est d'une grande importance pour déterminer la résistance à la traction et le lieu de rupture des joints soudés à plat, assurant ainsi une évaluation précise des matériaux métalliques utilisés dans diverses applications. L'un des principaux atouts de la norme EN ISO 4136:2022 est son ample portée, car elle s'applique à tous les matériaux métalliques, quel que soit leur état de produit, tant que les joints sont réalisés par soudure à plat. Cela garantit que les fabricants et les ingénieurs peuvent s'appuyer sur une référence standardisée, favorisant l'uniformité dans les tests de résistance et facilitant la comparaison des performances des différents matériaux. De plus, la norme se distingue par sa rigueur dans l'élaboration des procédures de test, ce qui renforce la fiabilité des résultats obtenus. En offrant des lignes directrices claires et précises pour la réalisation des tests de traction transversale, EN ISO 4136:2022 soutient les industries dans leur quête de qualité et de sécurité des produits finis. En somme, la norme EN ISO 4136:2022 est un outil indispensable pour les professionnels travaillant avec des matériaux métalliques soudés, garantissant des tests conformes aux standards internationaux et contribuant à l'amélioration continue des standards de qualité dans le domaine de la métallurgie.

EN ISO 4136:2022規格は、金属材料の溶接部に対する破壊試験の一環として、横引張試験を実施するための手順と試験片のサイズを定めています。この規格の適用範囲は、あらゆる形態の金属材料に対応し、特に溶接された継手が必要とされる場面での重要性を示しています。 この規格の強みは、試験方法が明確に定義されている点です。具体的には、試験片の寸法や、試験の実施手順が詳細に規定されており、これにより試験の再現性と信頼性が高まります。また、溶接部の引張強度や破断位置を正確に評価するための枠組みを提供しているため、品質保証プロセスにおいても非常に重要な役割を果たします。 EN ISO 4136:2022は、産業界における金属材料の評価と安全性の確保に寄与するため、非常に関連性の高い規格です。特に、製造業や建設業においては、溶接部の強度が製品全体の性能に直結するため、この規格に基づく試験は不可欠です。さらに、国際的な基準と整合性があるため、グローバルな市場での信頼性を高める要因となります。 このように、EN ISO 4136:2022規格は、金属材料の溶接に関する破壊試験の標準化を進める上で欠かせない文書であり、その内容は業界全体の品質向上に寄与するものです。

Die Norm EN ISO 4136:2022 ist ein wesentlicher Bestandteil der Qualitätssicherung im Bereich von Schweißverbindungen an metallischen Materialien. Sie legt die spezifischen Größen von Prüfstücken sowie das Verfahren für die Durchführung von Zugversuchen fest, um die Zugfestigkeit und die Bruchstelle eines geschweißten Stumpfstoßes zu bestimmen. Dies ist entscheidend, um die mechanischen Eigenschaften der Schweißnähte genau zu bewerten und die Leistungsfähigkeit der damit verbundenen Produkte zu gewährleisten. Ein herausragendes Merkmal dieser Norm ist ihre umfassende Anwendbarkeit. Sie gilt für metallische Materialien in allen Produktformen, die durch geschweißte Stumpfverbindungen miteinander verbunden sind. Dies beinhaltet nicht nur Standardmetalle, sondern auch eine Vielzahl von Legierungen und Werkstoffen, was ihre Relevanz in unterschiedlichen Branchen wie dem Maschinenbau, der Automobilindustrie und dem Bauwesen unterstreicht. Die Norm beschreibt detailliert die zu verwendenden Prüfstücke, was eine konsistente und reproduzierbare Durchführung der Zugversuche ermöglicht. Dadurch wird sichergestellt, dass die Testergebnisse verlässlich sind und die Qualität der Schweißverbindungen über verschiedene Anwendungen hinweg vergleichbar bleibt. Zudem unterstützt die Norm Hersteller dabei, die Einhaltung von Sicherheits- und Qualitätsstandards zu belegen, was insbesondere in sicherheitskritischen Anwendungen von großer Bedeutung ist. Insgesamt leistet die EN ISO 4136:2022 einen wertvollen Beitrag zur Standardisierung der Prüfmethoden für Schweißverbindungen und trägt damit zur Verbesserung der Produktqualität in der Branche bei. Die Norm ist sowohl für Hersteller als auch für Prüflabore von hoher Relevanz, da sie eine zuverlässige Grundlage für die Bewertung der Zugfestigkeit und Bruchverhalten von geschweißten Verbindungen bietet.

SIST EN ISO 4136:2022 표준 문서는 금속 재료의 용접부에 대한 파괴 시험에서 횡축 인장 시험을 수행하기 위한 절차와 시험 샘플의 크기를 규정하고 있습니다. 이 표준의 주요 범위는 용접된 단면 접합부의 인장 강도 및 파단 위치를 결정하는 데 초점을 맞추고 있습니다. 따라서 이 문서는 금속 재료의 모든 형태의 제품에 적용될 수 있는 매우 중요한 기준을 제공합니다. SIST EN ISO 4136:2022의 강점은 체계적이고 명확한 테스트 절차를 통해 일관된 시험 결과를 보장하는 데 있습니다. 시험 샘플의 크기와 인장 시험 방법에 대한 구체적인 지침은 다양한 산업에서 용접 품질을 평가하는 데 중요한 역할을 합니다. 이러한 표준은 특히 용접된 금속 조합의 강도를 측정하는 데 필요한 신뢰할 수 있는 데이터 추출을 보장하므로, 구조적 무결성을 유지하려는 노력이 필요한 모든 제조업체에게 필수적입니다. 또한, 이 표준은 금속 재료에 대한 신뢰할 수 있는 인장 시험을 규명함으로써, 다양한 산업 분야에서의 적용 가능성을 넓히고 있습니다. 따라서 SIST EN ISO 4136:2022는 금속 구조물의 안전성과 신뢰성을 높이는 데 기여하며, 현대의 제조 공정에서 필수적으로 요구되는 기준임이 분명합니다. 이 문서는 용접 기술 발전과 함께 품질 관리를 강화할 수 있는 발판이 됩니다.

The EN ISO 4136:2022 standard provides a comprehensive guideline for conducting transverse tensile tests on welds in metallic materials, focusing on the evaluation of tensile strength and the fracture location of welded butt joints. This document clearly defines the sizes of test specimens and the procedural steps required for accurate testing, ensuring consistency and reliability in results across various applications. One of the strengths of the EN ISO 4136:2022 standard is its applicability to all forms of metallic materials, making it versatile in use within the engineering and manufacturing sectors. This broad scope ensures that designers and quality assurance teams can confidently apply these testing procedures to a wide range of materials used in different products. Moreover, the explicit detailing of the sample sizes and testing process enhances the standard’s relevance in promoting uniformity in testing protocols, thus facilitating comparability of test results across different laboratories and studies. This is particularly crucial in industries where the integrity of welded joints is paramount, such as in construction and aerospace. The meticulous specification in EN ISO 4136:2022 also aids in minimizing the variability in results that can arise from differing testing methodologies. By adhering to this standard, organizations can uphold industry benchmarks and meet international compliance mandates, thereby reinforcing the credibility of their quality control processes. In summary, the EN ISO 4136:2022 standard serves as an essential tool for professionals involved in the testing of welded joints in metallic materials. Its comprehensive scope, robust procedural foundation, and alignment with global testing practices position it as a critical reference point for maintaining quality and safety in metallurgical applications.