SIST EN 1501-1:2021
(Main)Refuse collection vehicles - General requirements and safety requirements - Part 1: Rear loaded refuse collection vehicles
Refuse collection vehicles - General requirements and safety requirements - Part 1: Rear loaded refuse collection vehicles
This document applies to rear loaded refuse collection vehicles (RCV), as defined in 3.2.
This document deals with all significant hazards, hazardous situations and events relevant to the rear loaded RCV, when it is used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer, throughout its foreseeable lifetime, as defined in Clause 4.
This document is applicable to the design and construction of the rear loaded RCV so as to ensure that it is fit for its function and can be operated, adjusted and maintained during its entire lifetime. It is not applicable to the end of life of the rear loaded RCV.
This document describes and defines the safety requirements of rear loaded RCVs excluding the interface tailgate/discharge door with the lifting device(s) and the lifting device(s) as illustrated in Figure A.1.
Safety requirements for the lifting device(s) and the interface with the tailgate/discharge door are defined in prEN 1501-5. Safety requirements for loader cranes are defined in EN 12999.
This European Standard is not applicable to:
- operation in severe conditions, e.g. extreme environmental conditions such as:
- below -25 °C and above +40 °C temperatures;
- tropical environment;
- wind velocity in excess of 75 km/h;
- contaminating environment;
- corrosive environment;
- operation in potentially explosive atmospheres;
- handling of loads the nature of which could lead to dangerous situations (e.g. hot refuses, acids and bases, radioactive materials, contaminated refuse, especially fragile loads, explosives);
- operation on ships.
This document is not applicable to machinery which is manufactured before the date of publication of this document by CEN.
Abfallsammelfahrzeuge - Allgemeine Anforderungen und Sicherheitsanforderungen - Teil 1: Hecklader
Dieses Dokument gilt für Hecklader-Abfallsammelfahrzeuge (ASF), wie nach 3.2 definiert.
Dieses Dokument behandelt alle signifikanten Gefährdungen, Gefährdungssituationen und Ereignisse im Hinblick auf Hecklader-ASF bei bestimmungsgemäßer Verwendung und bei Zuständen von Missbrauch, welche vom Hersteller während der voraussichtlichen Lebensdauer vernünftigerweise vorhersehbar sind, wie in Abschnitt 4 festgelegt.
Dieses Dokument gilt für die Gestaltung und Konstruktion eines Hecklader-ASF, um sicherzustellen, dass es für seine Funktion geeignet ist und dass es während seiner gesamten Lebensdauer betrieben, eingestellt und instand gehalten werden kann. Es gilt nicht für das Ende der Lebensdauer des Hecklader-ASF.
Dieses Dokument beschreibt und spezifiziert die Sicherheitsanforderungen an Hecklader-ASF unter Ausschluss der Schnittstelle Heckteil/Entladetür mit der (den) Schüttung(en) und der (den) Schüttung(en) selbst, wie in Bild A.1 dargestellt.
Sicherheitsanforderungen an die Schüttung(en) und die Schnittstelle mit dem Heckteil/der Entladetür sind in prEN 1501-5 spezifiziert. Sicherheitsanforderungen an Ladekrane sind in EN 12999 festgelegt.
Diese Europäische Norm gilt nicht für:
- Betrieb unter Extrembedingungen, z. B. extreme Umgebungsbedingungen, wie:
- Temperaturen unter −25 °C und über +40 °C;
- tropische Umgebung;
- Windgeschwindigkeiten von mehr als 75 km/h;
- verunreinigende Umgebung;
- korrosive Atmosphäre;
- Betrieb in explosionsfähigen Atmosphären;
- Handhabung von Ladungen, die Gefährdungssituationen auslösen können (z. B. heiße Abfälle, Säuren und Basen, radioaktive Stoffe, verunreinigter Abfall, besonders zerbrechliche Ladungen, Explosivstoffe);
- Einsatz auf Schiffen.
Dieses Dokument gilt nicht für Maschinen, die vor dem Datum der Veröffentlichung dieses Dokumentes durch CEN hergestellt wurden.
Véhicules de collecte de déchets - Exigences générales et exigences de sécurité - Partie 1 : Véhicules de collecte de déchets à chargement arrière
Le présent document s’applique aux véhicules de collecte de déchets (V.C.D.) à chargement arrière, tels que définis en 3.2.
Le présent document traite de tous les dangers, situations et phénomènes dangereux importants relatifs aux V.C.D. à chargement arrière, tels que définis à l’Article 4, lorsqu’ils sont utilisés conformément aux attentes et dans des conditions de mauvaise utilisation raisonnablement prévisibles par le fabricant, durant toute leur durée de vie prévue.
Le présent document est applicable à la conception et à la fabrication des V.C.D. à chargement arrière, en vue de garantir que les véhicules puissent accomplir leur fonction et être utilisés, réglés et entretenus durant leur durée de vie entière. Il ne s’applique pas à la fin de vie des V.C.D. à chargement arrière.
Le présent document décrit et définit les exigences de sécurité des V.C.D. à chargement arrière, à l’exclusion de l’interface porte arrière/porte de déchargement avec le(s) lève-conteneurs et du (des) lève-conteneurs, tel qu’illustré à la Figure A.1.
Les exigences de sécurité des lève-conteneurs et de l’interface avec la porte arrière/porte de déchargement sont définies dans le prEN 1501-5. Les exigences de sécurité des grues de chargement sont définies dans l’EN 12999.
La présente Norme européenne ne s’applique pas :
- au fonctionnement dans des conditions difficiles, par exemple, des conditions environnementales extrêmes, telles que :
- des températures inférieures à -25 °C et supérieures à +40 °C ;
- un environnement tropical ;
- une vitesse de vent dépassant 75 km/h ;
- aux milieux polluants ;
- aux environnements corrosifs ;
- au fonctionnement dans des atmosphères potentiellement explosives ;
- à la manutention de chargements dont la nature pourrait donner lieu à des situations dangereuses (par exemple, déchets chauds, acides et bases, matériaux radioactifs, déchets contaminés, chargements particulièrement fragiles, explosifs) ;
- au fonctionnement sur les navires.
Le présent document ne s’applique pas aux machines fabriquées avant la date de publication de ce document par le CEN.
Vozila za zbiranje odpadkov - Splošne in varnostne zahteve - 1. del: Vozila za zbiranje odpadkov z nakladanjem zadaj
General Information
Relations
Standards Content (Sample)
SLOVENSKI STANDARD
SIST EN 1501-1:2021
01-junij-2021
Nadomešča:
SIST EN 1501-1:2011+A1:2015
Vozila za zbiranje odpadkov - Splošne in varnostne zahteve - 1. del: Vozila za
zbiranje odpadkov z nakladanjem zadaj
Refuse collection vehicles - General requirements and safety requirements - Part 1: Rear
loaded refuse collection vehicles
Abfallsammelfahrzeuge - Allgemeine Anforderungen und Sicherheitsanforderungen - Teil
1: Hecklader
Véhicules de collecte de déchets - Exigences générales et exigences de sécurité - Partie
1 : Véhicules de collecte de déchets à chargement arrière
Ta slovenski standard je istoveten z: EN 1501-1:2021
ICS:
13.030.40 Naprave in oprema za Installations and equipment
odstranjevanje in obdelavo for waste disposal and
odpadkov treatment
43.160 Vozila za posebne namene Special purpose vehicles
SIST EN 1501-1:2021 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
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SIST EN 1501-1:2021
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SIST EN 1501-1:2021
EN 1501-1
EUROPEAN STANDARD
NORME EUROPÉENNE
March 2021
EUROPÄISCHE NORM
ICS 43.160 Supersedes EN 1501-1:2011+A1:2015
English Version
Refuse collection vehicles - General requirements and
safety requirements - Part 1: Rear loaded refuse collection
vehicles
Véhicules de collecte de déchets - Exigences générales Abfallsammelfahrzeuge - Allgemeine Anforderungen
et exigences de sécurité - Partie 1 : Véhicules de und Sicherheitsanforderungen - Teil 1: Hecklader
collecte de déchets à chargement arrière
This European Standard was approved by CEN on 15 February 2021.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2021 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 1501-1:2021 E
worldwide for CEN national Members.
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SIST EN 1501-1:2021
EN 1501-1:2021 (E)
Contents Page
European foreword . 4
Introduction . 6
1 Scope . 8
2 Normative references . 9
3 Terms and definitions . 11
4 List of significant hazards . 17
5 Safety requirements and protective measures . 21
5.1 General . 21
5.2 Danger Zones . 21
5.2.1 General . 21
5.2.2 Verification . 23
5.3 Compaction mechanism . 23
5.3.1 General . 23
5.3.2 Interaction between bodywork and compaction mechanism . 23
5.3.3 Hopper . 23
5.3.4 Relationship between the compaction mechanism and the rave rail . 24
5.3.5 Guide flap . 24
5.3.6 Additional equipment(s) . 24
5.3.7 Guards . 24
5.3.8 Electro-sensitive protective equipment (ESPE) . 24
5.3.9 Controls for the compaction mechanism . 25
5.4 Discharge system . 25
5.4.1 Controls for discharge system . 25
5.4.2 Operation conditions for the tailgate or discharge door . 26
5.4.3 Operation conditions for emptying the body and the tailgate . 26
5.4.4 Hinged adaptation frame . 27
5.5 Requirements for the refuse container lifting device(s) . 27
5.6 Position of the refuse container lifting device in relation to the compaction
mechanism. 27
5.7 Satellite vehicle . 27
5.8 Hydraulic, pneumatic and electric systems . 27
5.8.1 Hydraulic system . 27
5.8.2 Pneumatic system . 27
5.8.3 Electric system . 28
5.9 Operating symbols . 28
5.10 Riding on rear loaded RCV by operator(s) . 30
5.10.1 General . 30
5.10.2 Cab . 30
5.10.3 Footboard(s) and handles . 31
5.11 Control systems . 34
5.11.1 General requirements for safety circuits . 34
5.11.2 Emergency stop devices . 34
5.11.3 Control devices . 35
5.12 Monitoring and warning . 37
5.12.1 Closed circuit television system. 37
5.12.2 Communication . 37
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5.12.3 Warnings . 37
5.13 Electrical components . 39
5.13.1 General . 39
5.13.2 Protective interlocks . 39
5.13.3 Two-hand operating controls . 39
5.13.4 Overload protection . 39
5.13.5 Energy interruption . 39
5.13.6 Position sensors . 39
5.13.7 Terminals and wire connections. 39
5.13.8 Electric cables and wiring harness . 39
5.13.9 Working lights . 40
5.14 Requirements for maintenance . 40
5.14.1 Unexpected start-up . 40
5.14.2 Raised tailgate or discharge door or tilting body . 40
5.14.3 Access and inspection door(s) . 40
5.14.4 Cleaning . 40
5.15 Stability and driving security . 40
5.15.1 General . 40
5.15.2 Stability in container lifting mode . 41
5.15.3 Stability in discharging mode . 41
5.15.4 Lateral stability . 41
5.15.5 Minimum front axle mass . 41
5.16 Exhaust pipe . 41
5.17 Ventilation of the body . 41
5.18 Vibration . 41
5.18.1 Hand-arm vibration . 41
5.18.2 Whole-body vibration . 41
5.18.3 Uncertainty of vibration measurements . 42
5.19 Noise control . 42
6 Verification . 43
7 Information for use . 43
7.1 Instruction handbook . 43
7.2 Maintenance . 45
7.3 Spare parts list . 46
7.4 Data sheet . 46
7.5 Marking . 46
Annex A (normative) Description of interfaces and systems . 47
Annex B (normative) Open and closed systems – Footboard(s) . 50
Annex C (normative) Basic scenarios of different danger zones . 60
Annex D (informative) Volumes . 70
Annex E (informative) Illuminated areas . 71
Annex ZA (informative) Relationship between this European Standard and the essential
requirements of EU Directive 2006/42/EC aimed to be covered . 72
Bibliography . 77
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SIST EN 1501-1:2021
EN 1501-1:2021 (E)
European foreword
This document (EN 1501-1:2021) has been prepared by Technical Committee CEN/TC 183 “Waste
management”, the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by September 2021 and conflicting national standards
shall be withdrawn at the latest by March 2022.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
This document supersedes EN 1501-1:2011+A1:2015.
This document has been prepared under a standardization request given to CEN by the European
Commission and the European Free Trade Association, and supports essential requirements of
EU Directive(s).
For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this
document.
The main changes compared to the previous edition are listed below:
— document has been completely revised and partially restructured;
— European foreword and Introduction have been updated;
— Clause 1, Scope, has been slightly revised and clarified;
— Clause 2, Normative references, have been updated;
— in Clause 3 new terms and definitions have been added and others revised;
— Table 1 has been updated;
— Table 2 “Basic scenarios and applicable danger zones” and a completely new Annex C with multiple
figures of danger zones has been added;
— previous Annex C “Technical file” has been deleted;
— requirements on footboards and handles (5.10.3), reversing (5.10.3.4.3), remote controls (5.11.3.5),
monitoring and warning (5.12), stability (5.15), noise control (5.19) and many more have been
revised or added;
— new Annex E “Illuminated areas” has been added;
— Annex ZA has been updated.
EN 1501 consists of the following parts under the general title Refuse collection vehicles — General
requirements and safety requirements:
— Part 1: Rear loaded refuse collection vehicles (this part);
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EN 1501-1:2021 (E)
— Part 2: Side loaded refuse collection vehicles;
— Part 3: Front loaded refuse collection vehicles;
— Part 4: Noise test code for refuse collection vehicles;
— Part 5: Lifting devices for refuse collection vehicles.
This document will be enforced at the same time as EN 1501-5:2021 and applied whenever the RCV is
fitted with a lifting device.
For combinations of a rear loaded refuse collection vehicle with side and/or front loading capability the
corresponding clauses of EN 1501-2:2021, EN 1501-3:2021 and EN 1501-5:2021 apply.
This document has been prepared under a standardization request given to CEN by the European
Commission and the European Free Trade Association, and supports essential requirements of
EU Directive(s).
For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this
document.
According to the CEN-CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland,
Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of
North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the
United Kingdom.
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SIST EN 1501-1:2021
EN 1501-1:2021 (E)
Introduction
This document is a type-C standard as stated in EN ISO 12100:2010.
This document is of relevance, in particular, for the following stakeholder groups representing the
market players with regard to machinery safety:
— machine manufacturers (small, medium and large enterprises);
— health and safety bodies (regulators, accident prevention organisations, market surveillance etc.).
Others can be affected by the level of machinery safety achieved with the means of the document by the
above-mentioned stakeholder groups:
— machine users/employers (small, medium and large enterprises);
— machine users/employees (e.g. trade unions, organisations for people with special needs);
— service providers, e.g. for maintenance (small, medium and large enterprises);
— consumers (in case of machinery intended for use by consumers).
The above-mentioned stakeholder groups have been given the possibility to participate at the drafting
process of this document.
The machinery concerned and the extent to which hazards, hazardous situations or hazardous events
are covered are indicated in the scope of this document.
When requirements of this type-C standard are different from those which are stated in type-A or type-
B standards, the requirements of this type-C standard take precedence over the requirements of the
other standards for machines that have been designed and built according to the requirements of this
type-C standard.
This document is intended for careful consideration by designers, manufacturers, suppliers and users of
rear loaded RCVs.
This document should be read in conjunction with EN 1501-5:2021 developed for lifting devices which
are compatible with the refuse collection vehicle specified in this document.
While producing this document it was assumed that:
— for RCV the requirements of road traffic regulations apply. Where road traffic regulations are in
conflict with the provisions of this standard, the road regulations have priority;
— due to the European regulations on the approval of vehicles for use on public roads, the
requirements of UN/ECE R10:2019 for an RCV with regard to EMC applies. Therefore, EMC is not
further considered in this standard;
— the guidelines issued by the chassis manufacturer have been taken into account;
— chassis related safety items are handled by the chassis manufacturer according to their state of the
art and in compliance with the public road regulations;
— the guidelines of the lifting device manufacturer have been taken into account;
— based on measurements of different types of RCV hand-arm vibrations are in general lower than
2
2,5 m/s ;
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EN 1501-1:2021 (E)
— based on measurements on different types of RCV whole body vibrations are in general lower than
2
0,5 m/s ;
— components without specific requirements are designed in accordance with the usual engineering
practice and calculation codes, including all failure modes, of sound mechanical and electrical
construction and made of materials of adequate strength and of suitable quality;
— components are kept in good repair and working order, so that the required characteristics remain
despite wear and tear;
— harmful materials, such as asbestos, are not used as part of the rear loaded RCV;
— only persons who have been appropriately trained will operate the rear loaded RCV.
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SIST EN 1501-1:2021
EN 1501-1:2021 (E)
1 Scope
This document applies to rear loaded refuse collection vehicles (RCV), as defined in 3.2.
This document deals with all significant hazards, hazardous situations and events relevant to the rear
loaded RCV, when it is used as intended and under conditions of misuse which are reasonably
foreseeable by the manufacturer, throughout its foreseeable lifetime, as defined in Clause 4.
This document is applicable to the design and construction of the rear loaded RCV so as to ensure that it
is fit for its intended function and can be operated, cleaned (including unblocking), adjusted and
maintained during its entire lifetime. It is not applicable to the end of life of the rear loaded RCV.
This document describes and defines the safety requirements of rear loaded RCVs excluding the
interface tailgate/discharge door with the lifting device(s) and the lifting device(s) itself and excluding
loader cranes, which could be mounted on the RCV.
Safety requirements for the lifting device(s) and the interface with the tailgate/discharge door are
defined in EN 1501-5:2021.
Safety requirements for loader cranes are defined in EN 12999:2020. Additional specific requirements
to loader cranes installed on RCVs are defined in EN 1501-5:2021.
This document also applies to compactors, operated on a truck for collecting purposes.
This document is not applicable to:
— operation in severe conditions, e.g. extreme environmental conditions such as:
— below −20 °C and above +40 °C temperatures;
— tropical environment;
— wind velocity in excess of 75 km/h;
— contaminating environment;
— corrosive environment;
— operation in potentially explosive atmospheres;
— handling of loads the nature of which could lead to dangerous situations (e.g. hot refuses, acids and
bases, radioactive materials, contaminated refuse, especially fragile loads, explosives);
— operation on ships.
This document is not applicable to machinery which is manufactured before the date of publication of
this document by CEN.
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EN 1501-1:2021 (E)
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
EN 547-1:1996+A1:2008, Safety of machinery - Human body measurements - Part 1: Principles for
determining the dimensions required for openings for whole body access into machinery
EN 547-2:1996+A1:2008, Safety of machinery - Human body measurements - Part 2: Principles for
determining the dimensions required for access openings
EN 894-1:1997+A1:2008, Safety of machinery - Ergonomics requirements for the design of displays and
control actuators - Part 1: General principles for human interactions with displays and control actuators
EN 894-2:1997+A1:2008, Safety of machinery - Ergonomics requirements for the design of displays and
control actuators - Part 2: Displays
EN 894-3:2000+A1:2008, Safety of machinery - Ergonomics requirements for the design of displays and
control actuators - Part 3: Control actuators
EN 894-4:2010, Safety of machinery - Ergonomics requirements for the design of displays and control
actuators - Part 4: Location and arrangement of displays and control actuators
EN 1501-4:2007, Refuse collection vehicles and their associated lifting devices - General requirements and
safety requirements - Part 4: Noise test code for refuse collection vehicles
EN 1501-5:2021, Refuse collection vehicles - General requirements and safety requirements - Part 5:
Lifting devices for refuse collection vehicles
EN 60204-1:2018, Safety of machinery - Electrical equipment of machines - Part 1: General requirements
(IEC 60204-1:2016, modified)
1)
EN 60529:1991 , Degrees of protection provided by enclosures (IP Code) (IEC 60529:1989)
EN 61310-1:2008, Safety of machinery - Indication, marking and actuation - Part 1: Requirements for
visual, acoustic and tactile signals (IEC 61310-1:2007)
EN 61496-1:2013, Safety of machinery - Electro-sensitive protective equipment - Part 1: General
requirements and tests (IEC 61496-1:2012)
2)
EN ISO 374-1:2016 , Protective gloves against dangerous chemicals and micro-organisms - Part 1:
Terminology and performance requirements for chemical risks (ISO 374-1:2016)
EN ISO 4413:2010, Hydraulic fluid power - General rules and safety requirements for systems and their
components (ISO 4413:2010)
EN ISO 4414:2010, Pneumatic fluid power - General rules and safety requirements for systems and their
components (ISO 4414:2010)
1) As impacted by EN 60529:1991/A1:2000 and EN 60529:1991/A2:2013.
2) As impacted by EN ISO 374-1:2016/A1:2018.
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EN 1501-1:2021 (E)
EN ISO 7731:2008, Ergonomics - Danger signals for public and work areas - Auditory danger signals (ISO
7731:2003)
EN ISO 12100:2010, Safety of machinery - General principles for design - Risk assessment and
...
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