ASTM E2907/E2907M-13(2019)
(Practice)Standard Practice for Examination of Paper Machine Rolls Using Acoustic Emission from Crack Face Rubbing
Standard Practice for Examination of Paper Machine Rolls Using Acoustic Emission from Crack Face Rubbing
SIGNIFICANCE AND USE
5.1 Paper machine rolls can range in size from 2.4 to 9 m [8 to 30 ft] long, with a shell thickness of from 12.5 to 75 mm [0.5 to 3 in.,] and 300 to 1200 mm [12 to 48 in.] diameter. Depending on purpose, paper machine rolls can weigh as little as 60 000 kg [13 000 lb] to as much as 27 500 kg [60 000 lb].
5.2 If indications are found during this procedure it can be repeated, with additional sensors to refine source location accuracy.
5.3 Removal of rolls for traditional NDT examination may be impractical and may not be sensitive enough to locate small defects.
5.4 Traditional AE examination, whereby the roll is subjected to load greater than service load to detect crack extension, risks damage to the roll and is best employed as a follow-up NDT examination.
5.5 Manual rotation through a full revolution subjects existing cracks to tensile and compressive forces which can open and close existing cracks, and cause friction at the crack surfaces.
5.6 Excess background noise (overhead cranes, nearby maintenance activities) may distort AE data or render it useless. Users must be aware of the following common sources of background noise: bearing noise (lack of lubrication, spalling, and so forth), mechanical contact with the roll by other objects, electromagnetic interference (EMI) and radio frequency interference (RFI) from nearby broadcasting facilities and from other sources. This practice should not be used if background noise cannot be eliminated or controlled.
5.7 Other Non-destructive test methods may be used to evaluate the significance of AE indications. Traditional AE has been used to confirm the existence of the AE indication and fine tune the location. Magnetic particle, ultrasonic and radiographic examinations have been used to establish the position, depth and dimensions of the indication. Procedures for using other NDT methods are beyond the scope of this practice.
SCOPE
1.1 This practice provides guidelines for acoustic emission (AE) examinations of non-pressure, paper machine rolls.
1.2 This practice utilizes a slow rotation of the roll to produce a full load cycle where load is provided by the weight of the roll suspended from its bearings or other journal support mechanism(s).
1.3 This practice is used for detection of cracks and other discontinuities in rolls that produce frictional acoustic emission during rotation.
1.4 The AE measurements are used to detect or locate emission sources, or both. Other nondestructive test (NDT) methods must be used to evaluate the significance of AE sources. Procedures for other NDT techniques are beyond the scope of this practice. See Note 1.
Note 1: Traditional AE examination, magnetic particle examination, shear wave ultrasonic examination, and radiography are commonly used to establish the exact position and dimensions of flaws that produce AE.
1.5 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. Specific precautionary statements are given in Section 8.
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
General Information
Relations
Standards Content (Sample)
This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: E2907/E2907M − 13 (Reapproved 2019)
Standard Practice for
Examination of Paper Machine Rolls Using Acoustic
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Emission from Crack Face Rubbing
ThisstandardisissuedunderthefixeddesignationE2907/E2907M;thenumberimmediatelyfollowingthedesignationindicatestheyear
of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.
A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope mendations issued by the World Trade Organization Technical
Barriers to Trade (TBT) Committee.
1.1 This practice provides guidelines for acoustic emission
(AE) examinations of non-pressure, paper machine rolls.
2. Referenced Documents
1.2 This practice utilizes a slow rotation of the roll to
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2.1 ASTM Standards:
produce a full load cycle where load is provided by the weight
E543 Specification forAgencies Performing Nondestructive
of the roll suspended from its bearings or other journal support
Testing
mechanism(s).
E650 Guide for Mounting Piezoelectric Acoustic Emission
1.3 This practice is used for detection of cracks and other
Sensors
discontinuitiesinrollsthatproducefrictionalacousticemission
E976 GuideforDeterminingtheReproducibilityofAcoustic
during rotation.
Emission Sensor Response
E1316 Terminology for Nondestructive Examinations
1.4 The AE measurements are used to detect or locate
E2075 Practice for Verifying the Consistency of AE-Sensor
emission sources, or both. Other nondestructive test (NDT)
Response Using an Acrylic Rod
methods must be used to evaluate the significance of AE
E2374 Guide for Acoustic Emission System Performance
sources. Procedures for other NDT techniques are beyond the
Verification
scope of this practice. See Note 1.
E2598 Practice for Acoustic Emission Examination of Cast
NOTE 1—Traditional AE examination, magnetic particle examination,
Iron Yankee and Steam Heated Paper Dryers
shear wave ultrasonic examination, and radiography are commonly used
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to establish the exact position and dimensions of flaws that produce AE. 2.2 ASNT Standards:
SNT-TC-1A Recommended Practice for Nondestructive
1.5 The values stated in either SI units or inch-pound units
Testing Personnel Qualification and Certification
are to be regarded separately as standard. The values stated in
ANSI/ASNT CP-189 Standard for Qualification and Certifi-
each system may not be exact equivalents; therefore, each
cation of Nondestructive Testing Personnel
system shall be used independently of the other. Combining
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values from the two systems may result in non-conformance 2.3 AIA Document
with the standard. NAS-410 Certification and Qualification of Nondestructive
Testing Personnel
1.6 This standard does not purport to address all of the
safety concerns, if any, associated with its use. It is the
3. Terminology
responsibility of the user of this standard to establish appro-
priate safety, health, and environmental practices and deter- 3.1 Definitions—See Terminology E1316 for general termi-
mine the applicability of regulatory limitations prior to use.
nology applicable to this practice.
Specific precautionary statements are given in Section 8.
3.2 Definitions of Terms Specific to This Standard:
1.7 This international standard was developed in accor-
3.2.1 crack face rubbing—physical displacement of existing
dance with internationally recognized principles on standard-
crack surfaces as load is changed.
ization established in the Decision on Principles for the
Development of International Standards, Guides and Recom-
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For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
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This practice is under the jurisdiction of ASTM Committee E07 on Nonde- Standards volume information, refer to the standard’s Document Summary page on
structive Testing and is the direct responsibility of Subcommittee E07.04 on the ASTM website.
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Acoustic Emission Method. AvailablefromAmericanSocietyforNondestructiveTesting(ASNT),P.O.Box
Current edition approved May 1, 2019. Published June 2019. Originally 28518, 1711 Arlingate Ln., Columbus, OH 43228-0518, http://www.asnt.org.
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approved in 2013. Last previous edition approved in 2013 as E2907/E2907M – 13. Available fromAerospace IndustriesAssociation ofAmerica, Inc. (AIA), 1000
DOI: 10.1520/E2907_E2907M-13R19. WilsonBlvd.,Suite1700,Arlington,VA22209-3928,http://www.aia-aerospace.org.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
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E2907/E2907M − 13 (2019)
3.2.2 crack fac
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