Standard Test Method for Apparent Shear Strength of Single-Lap-Joint Adhesively Bonded Metal Specimens by Tension Loading (Metal-to-Metal)

SIGNIFICANCE AND USE
4.1 This test method is primarily comparative. However, it does have application as a discriminator in determining variations in adherend surface preparation parameters and adhesive environmental durability. The test method has found applications in controlling surface preparations, primer, and adhesive systems for determining strength properties of tested systems.  
4.2 The misuse of strength values obtained from this test method as design-allowable stress values for structural joints could lead to product failure, property damage, and human injury. The apparent shear strength of an adhesive obtained from a given small single-lap specimen may differ from that obtained from a joint made with different adherends or by a different bonding process. The normal variation of temperature and moisture in the service environment causes the adherends and the adhesive to swell or shrink. The adherends and adhesive are likely to have different thermal and moisture coefficients of expansion.  
4.3 Even in small specimens, short-term environmental changes may induce internal stresses or chemical changes in the adhesive that permanently affect the apparent strength and other mechanical properties of the adhesive. The problem of predicting joint behavior in a changing environment is even more difficult if a different type of adherend is used in a larger structural joint than was used in the small specimen.  
4.4 The apparent shear strength measured with a single-lap specimen is not suitable for determining design-allowable stresses for designing structural joints that differ in any manner from the joints tested without thorough analysis and understanding of the joint and adhesive behaviors.  
4.5 Single-lap tests may be used for comparing and selecting adhesives or bonding processes for susceptibility to fatigue and environmental changes, but such comparisons must be made with great caution since different adhesives may respond differently in different joints. See Guide D4896 f...
SCOPE
1.1 This test method covers the determination of the apparent shear strengths of adhesives for bonding metals when tested on a standard single-lap-joint specimen and under specified conditions of preparation and test.  
1.2 The values stated in SI units are to be regarded as standard. The values given in parentheses after SI units are provided for information only and are not considered standard.  
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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ASTM D1002-10(2019) - Standard Test Method for Apparent Shear Strength of Single-Lap-Joint Adhesively Bonded Metal Specimens by Tension Loading (Metal-to-Metal)
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This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: D1002 − 10 (Reapproved 2019)
Standard Test Method for
Apparent Shear Strength of Single-Lap-Joint Adhesively
Bonded Metal Specimens by Tension Loading (Metal-to-
1
Metal)
This standard is issued under the fixed designation D1002; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the U.S. Department of Defense.
INTRODUCTION
The accuracy of the results of strength tests of adhesive bonds will depend on the conditions under
which the bonding process is carried out. Unless otherwise agreed upon by the manufacturer and the
purchaser, the bonding conditions shall be prescribed by the manufacturer of the adhesive. In order to
ensure that complete information is available to the individual conducting the tests, the manufacturer
of the adhesive shall furnish numerical values and other specific information for each of the following
variables:
(1) Procedure for preparation of surfaces prior to application of the adhesive, the cleaning and
drying of metal surfaces, and special surface treatments such as sanding that are not specifically
limited by the pertinent test method.
(2) Complete mixing directions for the adhesive.
(3) Conditions for application of the adhesive, including the rate of spread or thickness of film,
number of coats to be applied, whether to be applied to one or both surfaces, and the conditions of
drying where more than one coat is required.
(4) Assembly conditions before application of pressure, including the room temperature, relative
humidity, length of time, and whether open or closed assembly is to be used.
(5) Curing conditions, including the amount of pressure to be applied, the length of time under
pressure, method of applying pressure (pressure bag, press platens, etc.), heat-up rate, and the
temperature of the assembly when under pressure. It should be stated whether this temperature is that
of the bondline or of the atmosphere at which the assembly is to be maintained.
(6) Conditioning procedure before testing, unless a standard procedure is specified, including the
length of time, temperature, and relative humidity.
Arangemaybeprescribedforanyvariablebythemanufactureroftheadhesiveifitcanbeassumed
by the test operator that any arbitrarily chosen value within such a range, or any combination of such
values for several variables will be acceptable to both the manufacturer and the purchaser of the
adhesive.
1. Scope 1.2 The values stated in SI units are to be regarded as
standard. The values given in parentheses after SI units are
1.1 This test method covers the determination of the appar-
provided for information only and are not considered standard.
entshearstrengthsofadhesivesforbondingmetalswhentested
on a standard single-lap-joint specimen and under specified 1.3 This standard does not purport to address all of the
conditions of preparation and test. safety concerns, if any, associated with its use. It is the
responsibility of the user of this standard to establish appro-
1 priate safety, health, and environmental practices and deter-
This test method is under the jurisdiction of ASTM Committee D14 on
Adhesives and is the direct responsibility of Subcommittee D14.80 on Metal
mine the applicability of regulatory limitations prior to use.
Bonding Adhesives.
1.4 This international standard was developed in accor-
Current edition approved April 1, 2019. Published April 2019. Originally
dance with internationally recognized principles on standard-
approved in 1949. Last previous edition approved in 2010 as D1002 – 10. DOI:
10.1520/D1002-10R19. ization established in the Decision on Principles for the
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1

---------------------- Page: 1 ----------------------
D1002 − 10 (2019)
Development of International Standards, Guides and Recom- the adhesive that permanently affect the apparent strength and
mendations issued by the World Trade Organization Technical other mechanical properties of the adhesive. The problem of
Barriers to Trade (TBT) Committee. predicting joint behavior in a changing environment is even
more difficult if a different type of adherend is used in a larger
2. Referenced Documents
structural joint than was used in the small specimen.
2
2.1 ASTM Standards:
4.4 The apparent shear strength measured with a single-lap
A109/A109M Specification for
...

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