CEN/TS 13778:2004

Mobile demolition machinery - Safety requirements

This document specifies the safety requirements for mobile demolition machinery that is designed for demolishing by pushing or pulling, or fragmenting by crushing or shearing, buildings and/or other civil engineering structures and their component parts and/or separating the resultant debris.
NOTE 1   Demolition machines can also be used for separating and sorting the resultant debris, but this is not their primary purpose.
NOTE 2   Where demolition machines are used on public roads, the national traffic regulations apply.
Mobile demolition machinery can be an earth-moving machine (see EN 474-1:1994, -3:1996, -4:1996, -5:1996 and prEN 474-12:1998) equipped with special equipment and attachments for demolition work, for example, ball, breaker, crusher, hydraulic or free-fall hammers, jaws. Mobile demolition machinery may be controlled either by a ride-on operator or by a remote control system (see Figure 1).
Machines for specific applications, for example, road surface breaking machines and remotely controlled demolition machines are also included in this document.This document deals with all significant hazards pertinent to mobile demolition machinery (see Clause 4), when they are used as intended and under the conditions foreseen by the manufacturer. This document specifies the appropriate technical measures to eliminate or reduce risks arising from the significant hazards.The base machine can have the same safety requirements as other types of mobile construction machinery and these will therefore comply with the requirements of the European and International standards written for other machines (see normative references).
This document includes those requirements which are necessary for mobile machinery only when they are designed to be used in the demolition process.This document applies primarily to the machines which are manufactured after the date of approval of the standard by CEN.  NOTE 3   Directive 94/9/EC concerning equipment and protective systems

Mobile Abbruchmaschinen - Sicherheitsanforderungen

Dieses Dokument beschreibt Sicherheitsanforderungen für mobile Abbruchmaschinen, die zum Abbruch
durch Stoß- oder Zugkräfte bzw. zum Zerlegen durch Druck- oder Schneidkräfte von Gebäuden und/oder an-
deren technischen Bauwerken sowie deren Teile und/oder zum Trennen der resultierenden Bruchstücke be-
stimmt sind.
ANMERKUNG 1 Abbruchmaschinen können auch zum Trennen und Sortieren der resultierenden Bruchstücke verwendet
werden, dieses ist jedoch nicht ihr hauptsächlicher Einsatzzweck.
ANMERKUNG 2 Werden Abbruchmaschinen auf öffentlichen Straßen eingesetzt, gelten die nationalen Straßenverkehrs-
anforderungen.
Mobile Abbruchmaschinen können Erdbaumaschinen (siehe EN 474-1:1994, -3:1996, -4:1996, -5:1996 und
prEN 474-12:1998) sein, die mit speziellen Einrichtungen und Arbeitsausrüstungen zum Abbruch wie z. B.
Abrissbirne, Brecheinrichtung, hydraulischem oder Freifallhammer und Schneideinrichtung ausgerüstet sind.
Mobile Abbruchmaschinen können entweder durch einen aufsitzenden Maschinenführer oder mittels Fern-
steuerung bedient werden (siehe Bild 1).
Maschinen für spezielle Anwendungen wie z. B. Maschinen zum Abbruch von Straßenbelägen und fernge-
steuerte Abbruchmaschinen sind Bestandteil des Anwendungsbereichs dieses Dokumentes.
Dieses Dokument behandelt alle signifikanten Gefährdungen, die auf mobile Abbruchmaschinen zutreffen,
wenn sie bestimmungsgemäß und entsprechend den Empfehlungen des Herstellers verwendet werden (siehe
Abschnitt 4). Diese Europäische Technische Spezifikation spezifiziert die entsprechenden technischen Maß-
nahmen zur Beseitigung oder Verminderung der Risiken, die von den signifikanten Gefährdungen ausgehen.
Für die Basismaschine können die gleichen Sicherheitsanforderungen wie für andere mobile Baumaschinen
gelten, so dass für die Basismaschine die Anforderungen Europäischer und Internationaler Normen für diese
Maschinen einzuhalten sind (siehe normative Verweisungen).

Engins mobiles de démolition - Exigences de sécurité

Le présent document spécifie les exigences de sécurité relatives aux engins mobiles de démolition conçus pour démolir par poussée ou par traction ou pour fragmenter des bâtiments et/ou autres ouvrages de génie civil et les éléments structuraux qui leur sont associés et/ou trier les gravats qui en résultent.
NOTE 1   Les engins de démolition peuvent également être utilisés pour déblayer et trier les décombres résiduels, mais ces travaux ne constituent pas leur objet principal.
NOTE 2   Lorsque les engins de démolition sont utilisés sur des routes publiques, les réglementations nationales relatives à la circulation s'appliquent.
Un engin mobile de démolition peut être un engin de terrassement (voir l'EN 474-1:1994, -3:1996, -4:1996 et  5:1996 et prEN 474-12:1998)) muni d'équipements et d'accessoires particuliers pour les travaux de démolition, tels que boule, défonceuse, concasseur, marteau hydraulique gravitaire, mâchoire. Les engins mobiles de démolition peuvent être commandés par un opérateur porté ou par un système de commande à distance (voir Figure 1).
Les machines pour applications spécifiques, comme par exemple les défonceuses de revêtement routier et les engins de démolition télécommandés sont également couvertes par le présent document.
Le présent document traite des phénomènes dangereux significatifs associés aux engins mobiles de démolition (voir l'article 4) lorsqu'ils sont utilisés normalement et dans les conditions prévues par le fabricant. Le présent document technique spécifie les mesures techniques appropriées pour éliminer ou réduire les risques dus aux phénomènes dangereux significatifs.

Premični stroji za rušenje – Varnostne zahteve

General Information

• Status: Withdrawn
• Publication Date: 07-Sep-2004
• ICS: 53.100 - Earth-moving machinery
• ICS: 91.220 - Construction equipment
• Technical Committee: CEN/TC 151 - Construction equipment and building material machines - Safety
• Drafting Committee: CEN/TC 151/WG 14 - Demolition machines - Safety
• Current Stage: 9960 - Withdrawal effective - Withdrawal
• Start Date: 25-Sep-2013
• Completion Date: 25-Sep-2013
• Mandate: M/BC/CEN/88/13 - Standardization request to CEN/CENELEC relating to machinery
• Ref Project: SIST-TS CEN/TS 13778:2004 - Mobile demolition machinery - Safety requirements

Relations

• Replaced By: EN 474-1:2006+A4:2013 - Earth-moving machinery - Safety - Part 1: General requirements
• Effective Date: 08-Jun-2022

Standards Content (Sample)

SLOVENSKI STANDARD
01-november-2004
3UHPLþQLVWURML]DUXãHQMH±9DUQRVWQH]DKWHYH
Mobile demolition machinery - Safety requirements
Mobile Abbruchmaschinen - Sicherheitsanforderungen
Engins mobiles de démolition - Exigences de sécurité
Ta slovenski standard je istoveten z: CEN/TS 13778:2004
ICS:
53.100 Stroji za zemeljska dela Earth-moving machinery
91.220 Gradbena oprema Construction equipment
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

TECHNICAL SPECIFICATION
CEN/TS 13778
SPÉCIFICATION TECHNIQUE
TECHNISCHE SPEZIFIKATION
September 2004
ICS 53.100; 91.220
English version
Mobile demolition machinery - Safety requirements
Engins mobiles de démolition - Exigences de sécurité Mobile Abbruchmaschinen - Sicherheitsanforderungen
This Technical Specification (CEN/TS) was approved by CEN on 18 June 2004 for provisional application.
The period of validity of this CEN/TS is limited initially to three years. After two years the members of CEN will be requested to submit their
comments, particularly on the question whether the CEN/TS can be converted into a European Standard.
CEN members are required to announce the existence of this CEN/TS in the same way as for an EN and to make the CEN/TS available
promptly at national level in an appropriate form. It is permissible to keep conflicting national standards in force (in parallel to the CEN/TS)
until the final decision about the possible conversion of the CEN/TS into an EN is reached.
CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,
Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia,
Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36  B-1050 Brussels
© 2004 CEN All rights of exploitation in any form and by any means reserved Ref. No. CEN/TS 13778:2004: E
worldwide for CEN national Members.

Contents Page
Foreword. 5
Introduction . 6
1 Scope. 7
2 Normative references . 8
3 Terms and definitions. 9
4 List of significant hazards. 10
5 Safety requirements and/or measures. 15
5.1 General. 15
5.2 Operator’s station . 16
5.3 Pipes and hoses. 16
5.3.1 General. 16
5.3.2 Hydraulic systems . 16
5.3.3 Pneumatic installations. 16
5.4 Dust . 16
5.5 Illumination of danger zone, working area and for travelling on site. 16
5.6 Controls and indicators. 16
5.6.1 General. 16
5.6.2 Uncontrolled movement. 17
5.6.3 Remote control. 17
5.6.4 Indicators and control panel. 17
5.7 Stability . 17
5.8 Noise. 17
5.8.1 General. 17
5.8.2 Sound power level - exterior. 17
5.8.3 Sound pressure level at the operator’s station . 17
5.9 Protective structures . 17
5.9.1 General. 17
5.9.2 Roll-over protective structure (ROPS). 18
5.9.3 Tipover protective structure (TOPS). 18
5.9.4 Falling-object protective structure (FOPS). 18
5.9.5 Front protective structure . 18
5.9.6 Door and window protection . 18
5.10 Sharp edges and acute angles . 18
5.11 Protection devices . 18
5.12 Electrical components. 18
5.12.1 Base machine . 18
5.12.2 Attachments . 18
5.12.3 Electromagnetic compatibility. 18
5.13 Visibility . 18
5.14 Retrieval and transportation . 19
5.15 Attachments and demountable fittings .19
5.16 Wire ropes. 19
5.17 Object handling . 19
5.17.1 General. 19
5.17.2 Load hooking system . 19
5.18 Warning and signalling devices . 20
5.19 Maintenance . 20
5.19.1 General. 20
5.19.2 Lift-arm support devices . 20
5.19.3 Illumination for maintenance . 20
6 Verification of safety requirements and/or measures. 20
7 Information for use . 22
7.1 General. 22
7.2 Warning signs . 22
7.3 Accompanying documents . 22
7.3.1 General. 22
7.3.2 Operators manual . 22
7.3.3 Maintenance manual. 24
7.3.4 Spare parts list . 25
7.4 Marking . 25
7.4.1 Base machine . 25
7.4.2 Equipment and attachment. 25
Annex A (normative) Instructions for the examination and checking of wire ropes, chains
and blocks . 26
A.1 Instructions for selecting and fitting wire rope grips. 26
A.1.1 General. 26
A.1.2 Installation . 26
A.1.3 Number of grips . 26
A.1.4 Tightening torque. 26
A.2 Instructions for the examination and maintenance of travelling blocks and wire
ropes. 27
Annex B (normative) Noise test methods for hydraulic hammers . 29
B.1 Introduction . 29
B.2 Scope. 29
B.3 Definitions. 29
B.3.1 A-weighted sound power level, L . 29
WA
B.3.2 A-weighted emission sound pressure level, L . 29
pA
B.3.3 Declared single-number noise emission value, L plus K . 30
B.3.4 Background noise. 30
B.4 Description of machinery family . 30
B.5 Sound power level determination . 30
B.5.1 Using EN ISO 3744 as a reference standard for the sound power level
determination .
...