Road marking materials - Requirements for factory production control

This document gives the requirements for factory production control (FPC) for the manufacturer of road marking materials
This document specifies which types of test have to be taken into consideration within the FPC but it leaves the precise methods to be applied to be dependent on the characteristics of the manufacturer’s installation and production methods. The precise parameters and methods will be found in the written procedures agreed between the manufacturer and the third party responsible for the initial assessment of the FPC.

Straßenmarkierungsmaterialien - Anforderungen an die werkseigene Produktionskontrolle

Dieses Dokument legt die Anforderungen an die werkseigene Produktionskontrolle des Herstellers von Straßenmarkierungsmaterialien fest. Dieses Dokument legt die Art der Prüfungen fest, die bei der werkseigenen Produktionskontrolle zu berück-sichtigen sind, lässt jedoch die konkreten, anzuwendenden Verfahren offen, die je nach Art der vom Hersteller verwendeten Produktionsanlagen und -verfahren auszuwählen sind. Die genauen Prüfgrößen und -verfahren sind in den schriftlich festgehaltenen Verfahrensanweisungen zu finden, auf die sich Hersteller und die für die anfängliche Beurteilung der werkseigenen Produktionskontrolle verantwortliche dritte Partei verständigt haben.

Produits de marquage routier - Exigences pour le contrôle de la production en usine

La présente Norme européenne spécifie les exigences pour le contrôle de la production en usine (CPU) pour
le fabricant de produits de marquage routier.
La présente Norme européenne spécifie quels types d’essais sont à prendre en compte dans le cadre du
CPU mais en laissant le choix des méthodes précises à appliquer en fonction des caractéristiques de
l’installation du fabricant et de ses méthodes de production. On trouvera les paramètres et les méthodes
spécifiques dans les modes opératoires rédigés par le fabricant et convenus entre lui et le tiers responsable
de l’évaluation initiale du CPU.

Materiali za označevanje vozišča - Zahteve za kontrolo proizvodnje v obratu

Ta dokument podaja zahteve za kontrolo proizvodnje v obratu (FPC) za proizvajalca materialov za označevanje vozišča. Ta dokument določa, katere vrste preskusov je treba upoštevati v okviru FPC, vendar dopušča, da so natančne metode, ki se uporabljajo, odvisne od značilnosti proizvajalčevih metod namestitve in proizvodnje. Natančne parametre in metode je mogoče najti v pisnih postopkih, dogovorjenih med proizvajalcem in tretjo stranjo, ki je odgovorna za začetno oceno FPC.

General Information

Status
Published
Publication Date
07-Jun-2011
Current Stage
9093 - Decision to confirm - Review Enquiry

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2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Straßenmarkierungsmaterialien - Anforderungen an die werkseigene ProduktionskontrolleRoad marking materials - Requirements for factory production control93.080.20Materiali za gradnjo cestRoad construction materialsICS:Ta slovenski standard je istoveten z:EN 13212:2011SIST EN 13212:2011en,fr,de01-oktober-2011SIST EN 13212:2011SLOVENSKI

STANDARDSIST EN 13212:20021DGRPHãþD
SIST EN 13212:2011
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 13212
June 2011 ICS 93.080.20 Supersedes EN 13212:2001English Version
Road marking materials - Requirements for factory production control

Produits de marquage routier - Exigences pour le contrôle de la production en usine

Straßenmarkierungsmaterialien - Anforderungen an die werkseigene Produktionskontrolle This European Standard was approved by CEN on 22 April 2011.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.

EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre:
Avenue Marnix 17,

B-1000 Brussels © 2011 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13212:2011: ESIST EN 13212:2011

EN 13212:2011 (E) 2 Contents Foreword ................................................................................................................................................................. 31Scope ......................................................................................................................................................... 42Normative references ............................................................................................................................... 43Terms and definitions .............................................................................................................................. 44General requirements for factory production control (FPC) ................................................................ 5Annex A (normative) Preformed self-adhesive road marking – Test method for determination of mass per unit area of the adhesive. ............................................................................... 13 SIST EN 13212:2011

EN 13212:2011 (E) 3 Foreword This document (EN 13212:2011) has been prepared by Technical Committee CEN/TC 226 “Road equipment”, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by December 2011, and conflicting national standards shall be withdrawn at the latest by December 2011. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 13212:2001. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. The Annex A of this European Standard is normative. This European Standard is one of a package of inter-related European Standards with a common date of withdrawal (dow) fixed on December 2011 (including the request of an extension for the co-existence period):  EN 1790, Road marking materials

Preformed road markings,  EN 1824, Road marking materials
Road trials,  EN 1871, Road marking materials

Paint, thermoplastic and cold plastic materials - Specifications,  EN 12802, Road marking materials

Laboratory methods for identification,  EN 13197, Road marking materials
Wear simulator Turntable,  EN 13212, Road marking materials
Requirements for factory production control,  EN 13459, Road marking materials
Sampling and testing.
SIST EN 13212:2011

EN 13212:2011 (E) 4 1 Scope This document gives the requirements for factory production control (FPC) for the manufacturer of road marking materials

This document specifies which types of test have to be taken into consideration within the FPC but it leaves the precise methods to be applied to be dependent on the characteristics of the manufacturer’s installation and production methods. The precise parameters and methods will be found in the written procedures agreed between the manufacturer and the third party responsible for the initial assessment of the FPC. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 1423, Road marking materials

Drop on materials

Glass beads, antiskid aggregates and mixtures of the two EN 1424, Road marking materials

Premix glass beads EN 1463 (all parts), Road marking materials
Retroreflecting road studs EN 1790, Road marking materials
Preformed road markings EN 1871, Road marking materials

Paint, thermoplastic and cold plastic materials  Specifications EN 12802, Road marking materials

Laboratory methods for identification EN ISO 9001:2008, Quality management systems

Requirements (ISO 9001:2008) ISO 5725-2, Accuracy (trueness and precision) of measurement methods and results

Part 2: Basic method for the determination of repeatability and reproducibility of a standard measurement method 3 Terms and definitions For the purpose of this document, the following terms and definitions apply. 3.1 retained sample

sample, labelled and stored for some period of time, to be used in case additional testing or verification is needed 3.2 batch amount of product produced as one complete operation not being part of a continuous process 3.3 factory production control (FPC) permanent internal control of production exercised by the product manufacturer 3.4. factory

single site of production consisting of one or more production lines where raw materials are converted into final products SIST EN 13212:2011

EN 13212:2011 (E) 5 4 General requirements for factory production control (FPC) 4.1 General The manufacturer shall establish, document and maintain an FPC system to ensure that the products placed on the market conform to the declared performance characteristics. The FPC system shall consist of written procedures (works' manual), regular inspections and tests and/or assessments and the use of the results to control raw and other incoming materials or components, equipment, the production process and the product. Records shall remain legible, readily identifiable and retrievable for the period defined in the manufacturer’s written procedures. The manufacturer shall be responsible for organizing the effective implementation of the FPC system. Tasks and responsibilities shall be documented and this documentation shall be kept up-to-date. In each factory, the manufacturer may delegate the action to a person who shall have the necessary authority to:  identify procedures to demonstrate conformity of the product at appropriate stages;  identify and record any instance of non-conformity;  identify procedures to correct instances of non-conformity. The manufacturer shall establish procedures to ensure that the production tolerances allow for the product performances to be in conformity with the declared values, derived from initial type testing.

The procedures shall be chosen in the interests of ensuring that the level of confidence obtained by the production control is effectively the same for all conceivable situations of manufacture. All these procedures, elements, requirements and provisions adopted by the manufacturer shall be documented in a systematic manner in the form of written policies and procedures.

The manufacturer shall implement these procedures and instructions and record the operations and results. The results shall be used to correct the effects of any deviations and, where necessary, treat any resulting non-conformity and, if required, to revise the FPC system to rectify the cause of non-conformity.

The results of inspections, tests or assessments requiring action shall be recorded, as shall any action taken. The action to be taken when control values or criteria are not met shall be recorded and retained for the period specified in the manufacturer’s FPC procedures. A complaint register shall contain a short chronological view of the received complaints concerning the products covered by this FPC, identifying the source of complaint, its content and its follow-up. The complaint register shall contain the additional documents relating to the treatment of the complaint. The FPC system shall at least include the necessary procedures for:  records and treatment of non-conformity;  personnel;  installations and equipment;

 raw materials;
 manufacturing process;  conformity control;
SIST EN 13212:2011

EN 13212:2011 (E) 6  packaging, labelling, handling and storage;  final testing. An FPC system conforming to the requirements of EN ISO 9001, and made specific to the requirements of the specific product standard and this document shall be considered to satisfy the above requirements. 4.2 System requirements 4.2.1 Personnel The responsibility, authority and the relationship between personnel that manages, performs or verifies work affecting product conformity, shall be defined. This applies in particular to personnel that need to initiate actions preventing product non-conformities from occurring, actions in case of non-conformities and to identify and register product conformity problems. Personnel performing work affecting product conformity (e.g. operator, sample taking, lab-assistant, warehouse manager...) shall be competent on the basis of appropriate education, training, skills and experience for which records shall be maintained. 4.2.2 Installations and equipment

All weighting, measuring and testing equipment necessary to achieve, or produce evidence of conformity shall be calibrated or verified and regularly inspected according to documented procedures, frequencies and criteria. Control of monitoring and measuring devices shall comply with the appropriate clause of EN ISO 9001. All equipment used in the manufacturing process shall be regularly inspected and maintained to ensure use, wear or failure does not cause inconsistency in the manufacturing process.

Inspections and maintenance shall be carried out and recorded in accordance with the manufacturer’s written procedures and the records retained for the period defined in the manufacturer's FPC procedures. The manufacturer shall have a scheme or a flow sheet of the plant equipment, resuming the whole production process, from the incoming of the raw material to the storage of the products. This document is the basis for the documentation of the manufacturing processes (see 4.2.4). 4.2.3 Raw materials

The specifications of all incoming raw materials and components shall be documented, as shall the inspection scheme for ensuring their conformity. The verification of conformity of the raw material with the specification shall be in accordance with EN ISO 9001:2008, 7.4.3. The manufacturer shall prepare and keep up-to-date documented procedures and instructions for:  the use of the relevant materials from "approved suppliers";  the conformity control and testing of raw materials: cullets (glass composition), binder, pigment, fillers, solvent, additive, premix glass beads;  drop-on antiskid aggregates (also used in mixtures with glass beads) may be either CE-marked products or they shall be tested by the manufacturer as in 4.3.2.4 (acting as a user). 4.2.4 Design process The FPC system shall document the various stages in the design of products; identify the checking procedure and those individuals responsible for all stages of design. SIST EN 13212:2011

EN 13212:2011 (E) 7 During the design process itself, a record shall be kept of all checks, their results, and any corrective actions taken. This record shall be sufficiently detailed and accurate to demonstrate that all stages of the design phase, and all checks, have been carried out satisfactorily. Compliance with EN ISO 9001:2008, 7.3 shall be d

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