Batch control - Part 1: Models and terminology

Defines reference models for batch control as used in the process industries and terminology that helps explain the relationships between these models and terms. May not apply to all batch control applications.

Chargenorientierte Fahrweise - Teil 1: Modelle und Terminologie

Contrôle-commande des processus de fabrication par lots - Partie 1: Modèles et terminologie

Définit des modèles de référence s'appliquant au contrôle-commande de processus de fabrication par lots tel qu'il est utilisé dans les industries de processus ainsi qu'une terminologie permettant d'expliquer les relations entre ces modèles et ces termes. Ne s'applique pas à toutes les applications de contrôle-commande des processus de fabrication par lots.

Batch control - Part 1: Models and terminology

General Information

Status
Published
Publication Date
24-Jun-1999
Withdrawal Date
31-Jul-2002
Current Stage
6060 - Document made available - Publishing
Start Date
25-Jun-1999
Completion Date
25-Jun-1999

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SLOVENSKI STANDARD
01-april-2001
Batch control - Part 1: Models and terminology
Batch control -- Part 1: Models and terminology
Chargenorientierte Fahrweise -- Teil 1: Modelle und Terminologie
Contrôle-commande des processus de fabrication par lots -- Partie 1: Modèles et
terminologie
Ta slovenski standard je istoveten z: EN 61512-1:1999
ICS:
01.040.25 Izdelavna tehnika (Slovarji) Manufacturing engineering
(Vocabularies)
25.040.40 Merjenje in krmiljenje Industrial process
industrijskih postopkov measurement and control
35.240.50 Uporabniške rešitve IT v IT applications in industry
industriji
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.





NORME
CEI
INTERNATIONALE
IEC
61512-1
INTERNATIONAL
Première édition
STANDARD
First edition
1997-08
Contrôle-commande des processus
de fabrication par lots –
Partie 1:
Modèles et terminologie
Batch control –
Part 1:
Models and terminology
 IEC 1997 Droits de reproduction réservés  Copyright - all rights reserved
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61512-1  IEC:1997 – 3 –
CONTENTS
Page
FOREWORD . 9
INTRODUCTION . 11
Clause
1 Scope. 13
2 Normative references. 13
3 Definitions . 13
4 Batch processes and equipment . 23
4.1 Processes, batches and batch processes . 23
4.1.1 Continuous processes . 23
4.1.2 Discrete parts manufacturing processes . 23
4.1.3 Batch processes . 23
4.2 Physical model. 27
4.2.1 Enterprise level. 31
4.2.2 Site level . 31
4.2.3 Area level . 31
4.2.4 Process cell level . 31
4.2.5 Unit level. 33
4.2.6 Equipment module level . 33
4.2.7 Control module level . 33
4.3 Process cell classification. 35
4.3.1 Classification by number of products. 35
4.3.2 Classification by physical structure . 35
5 Batch control concepts. 39
5.1 Structure for batch control. 41
5.1.1 Basic control. 41
5.1.2 Procedural control. 41
5.1.3 Coordination control . 45
5.2 Equipment entities . 47
5.2.1 Procedural control model/physical model/process model relationship. 47
5.2.2 Equipment control in equipment entities. 47
5.2.3 Structuring of equipment entities. 55
5.3 Recipes. 57
5.3.1 Recipe types . 57
5.3.2 Recipe contents . 63
5.3.3 Control recipe procedure/equipment control relationship. 73
5.3.4 Recipe transportability. 89
5.4 Production plans and schedules. 91

61512-1  IEC:1997 – 5 –
Clause Page
5.5 Production information . 93
5.5.1 Batch-specific information . 93
5.5.2 Common (non-batch specific) batch information. 95
5.5.3 Batch history. 95
5.5.4 Batch reports. 95
5.6 Allocation and arbitration. 97
5.6.1 Allocation. 97
5.6.2 Arbitration. 99
5.7 Modes and states. 99
5.7.1 Modes. 99
5.7.2 States. 103
5.8 Exception handling. 109
6 Batch control activities and functions . 111
6.1 Management activities . 111
6.1.1 Control activity model . 111
6.1.2 Information handling . 115
6.1.3 Process and control engineering. 119
6.2 Recipe management. 121
6.2.1 Manage general recipes . 121
6.2.2 Define general recipe procedural elements. 123
6.2.3 Manage site recipes. 125
6.2.4 Manage master recipes. 125
6.2.5 Define master recipe procedural elements . 127
6.3 Production planning and scheduling . 129
6.4 Production information management. 129
6.4.1 Receiving and storing batch history information. 131
6.4.2 Manipulating historical data. 137
6.4.3 Producing batch reports. 137
6.5 Process management. 141
6.5.1 Manage batches . 143
6.5.2 Manage process cell resources. 147
6.5.3 Collect batch and process cell information. 149
6.6 Unit supervision . 149
6.6.1 Acquire and execute procedural elements . 151
6.6.2 Manage unit resources . 153
6.6.3 Collect batch and unit information . 153
6.7 Process control . 155
6.7.1 Execute equipment phases . 157
6.7.2 Execute basic control . 159
6.7.3 Collect data. 159
6.8 Personnel and environmental protection. 161

61512-1  IEC:1997 – 7 –
Figures Page
1 Process model (entity-relationship diagram). 27
2 Physical model . 29
3 Single-path structure. 35
4 Multiple-path structure. 37
5 Network structure . 39
6 Procedural control model. 43
7 Procedural control/equipment mapping to achieve process functionality. 49
8 Recipe types. 59
9 General recipe procedure. 67
10 Master recipe procedure. 69
11 Procedural element relationships in the site recipe and master recipe . 71
12 Control recipe procedure/equipment control separation. 75
13 Control recipe procedure example with unit procedures, operations and phases . 79
14 Control recipe procedure example with unit procedures and operations. 81
15 Control recipe procedure example with unit procedures . 83
16 Control recipe procedure example with only a procedure . 85
17 Control recipe procedure/equipment control collapsibility examples. 89
18 State transition diagram for example states for procedural elements. 109
19 Management activity model . 113
20 Simultaneous definition/selection of procedural elements and equipment entities. 119
21 Recipe management . 123
22 Process management . 143
23 Unit supervision. 151
24 Process control . 157
Tables
1 Possible implementations of example modes. 101
2 State transition matrix for example states for procedural elements. 107
Annexes
A Model philosophy. 163
B Bibliography .
...

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