Industrial trucks - Safety requirements and verification - Part 1: Supplementary requirements for self-propelled industrial trucks, other than driverless trucks, variable-reach trucks and burden-carrier trucks

This document gives requirements for the types of industrial trucks specified in the scope of EN ISO 3691-1.
This document is intended to be used in conjunction with EN ISO 3691-1. These requirements are supplementary to those stated in EN ISO 3691-1 with the addition of hazards, which can occur when operating in potentially explosive atmospheres.
This document covers the following requirements:
-   electrical requirements;
-   noise emissions;
-   vibration;
-   visibility;
-   electromagnetic compatibility (EMC).
This Edocument defines supplementary requirements to EN ISO 3691-1:
-   travel speed;
-   brakes;
-   travel and breaking controls - Additional operation from alongside pedestrian-controlled and stand-on trucks;
-   lift chains;
-   mast tilt and carriage isolation;
-   operator's seat;
-   operator restraint device;
-   protection against crushing, shearing and trapping;
-   information for use (instruction handbook and marking).
Annex A (informative) contains the list of significant hazards covered by this document.

Sicherheit von Flurförderzeugen - Sicherheitsanforderungen und Verifizierung - Teil 1: Zusätzliche Anforderungen für motorkraftbetriebene Flurförderzeuge mit Ausnahme von fahrerlosen Flurförderzeugen, Staplern mit veränderlicher Reichweite und Lasten- und Personentransportfahrzeugen

Diese Europäische Norm enthält Anforderungen an die im Anwendungsbereich von EN ISO 3691-1 aufgeführten Flurförderzeugtypen.
Diese Norm muss in Verbindung mit EN ISO 3691-1 angewandt werden. Diese Anforderungen gelten zusätzlich zu denen in EN ISO 3691-1 aufgeführten, mit der Ergänzung der Gefährdungen, welche in potentiell explosiver Umgebung entstehen können.
Diese Europäische Norm deckt die folgenden Anforderungen ab:
-   Elektrische Anforderungen
-   Geräuschemissionen
-   Schwingungen
-   Sichtverhältnisse
-   Elektromagnetische Verträglichkeit (EMV)
Diese Europäische Norm legt ergänzende Anforderungen zu EN ISO 3691-1 fest:
-   Fahrgeschwindigkeit
-   Bremsen
-   Fahr- und Bremsstellteile - Zusätzliches seitliches Bedienen von mitgängergeführten Flurförder-zeugen und Flurförderzeugen mit Standplattform
-   Hubketten
-   Verriegelung der Mastneigung- und Gabelträgerbewegung
-   Fahrersitz
-   Fahrerrückhaltevorrichtung
-   Schutz vor quetschen, scheren und fangen
-   Sicht
-   Benutzerinformation (Betriebsanleitung und Kennzeichnung)
Anhang A (informativ) enthält die Liste der signifikanten Gefährdungen, die in dieser Norm behandelt sind.

Chariots de manutention - Exigence de sécurité et vérifications - Partie 1 : Exigences supplémentaires pour les chariots autres que les chariots sans conducteur, les chariots à portée variable et les chariots porteurs de charge

Le présent document donne des prescriptions pour les types de chariots de manutention tels que spécifiés dans le domaine d’application de l’EN ISO 3691-1.
Le présent document est destiné à être utilisé en conjonction avec l’EN ISO 3691-1. Ces prescriptions sont complémentaires à celles énoncées dans l’EN ISO 3691-1 avec l’ajout de prescriptions concernant les risques d’utilisation en atmosphères potentiellement explosives.
Le présent document couvre les exigences suivantes :
-   exigences électriques ;
-   émissions de bruit ;
-   vibrations ;
-   visibilité ;
-   compatibilité électromagnétique (CEM).
Le présent document définit des exigences supplémentaires de l’EN ISO 3691-1 :
-   vitesse de déplacement ;
-   freins ;
-   commandes de déplacement et de freinage - Fonction supplémentaire des chariots à conducteur accompagnant et à conducteur debout marchant à côté du chariot ;
-   chaînes de levage ;
-   inclinaison du mât et isolation du tablier ;
-   siège de l’opérateur ;
-   dispositif de retenue de l'opérateur ;
-   protection contre l’écrasement, le cisaillement et l’emprisonnement ;
-   informations pour l’utilisation (notice d’instruction et marquage).
L’Annexe A, (informative) contient la liste des phénomènes dangereux significatifs couverts par le présent document.

Vozila za talni transport - Varnostne zahteve in preverjanje - 1. del: Dodatne zahteve za vozila za talni transport z lastnim pogonom, razen za vozila brez voznika, vozila s spremenljivim dosegom ter tovorna in osebna vozila

General Information

Status
Published
Public Enquiry End Date
27-Feb-2019
Publication Date
09-Nov-2020
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
03-Sep-2020
Due Date
08-Nov-2020
Completion Date
10-Nov-2020

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SLOVENSKI STANDARD
SIST EN 16307-1:2020
01-december-2020
Nadomešča:
SIST EN 16307-1:2013+A1:2015
Vozila za talni transport - Varnostne zahteve in preverjanje - 1. del: Dodatne
zahteve za vozila za talni transport z lastnim pogonom, razen za vozila brez
voznika, vozila s spremenljivim dosegom ter tovorna in osebna vozila
Industrial trucks - Safety requirements and verification - Part 1: Supplementary

requirements for self-propelled industrial trucks, other than driverless trucks, variable-

reach trucks and burden-carrier trucks

Sicherheit von Flurförderzeugen - Sicherheitsanforderungen und Verifizierung - Teil 1:

Zusätzliche Anforderungen für motorkraftbetriebene Flurförderzeuge mit Ausnahme von

fahrerlosen Flurförderzeugen, Staplern mit veränderlicher Reichweite und Lasten- und

Personentransportfahrzeugen

Chariots de manutention - Exigence de sécurité et vérifications - Partie 1 : Exigences

supplémentaires pour les chariots autres que les chariots sans conducteur, les chariots à

portée variable et les chariots porteurs de charge
Ta slovenski standard je istoveten z: EN 16307-1:2020
ICS:
53.060 Industrijski tovornjaki Industrial trucks
SIST EN 16307-1:2020 en,fr,de

2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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SIST EN 16307-1:2020
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SIST EN 16307-1:2020
EN 16307-1
EUROPEAN STANDARD
NORME EUROPÉENNE
August 2020
EUROPÄISCHE NORM
ICS 53.060 Supersedes EN 16307-1:2013+A1:2015
English Version
Industrial trucks - Safety requirements and verification -
Part 1: Supplementary requirements for self-propelled
industrial trucks, other than driverless trucks, variable-
reach trucks and burden-carrier trucks

Chariots de manutention - Exigence de sécurité et Sicherheit von Flurförderzeugen -

vérifications - Partie 1 : Exigences supplémentaires Sicherheitsanforderungen und Verifizierung - Teil 1:

pour les chariots autres que les chariots sans Zusätzliche Anforderungen für motorkraftbetriebene

conducteur, les chariots à portée variable et les Flurförderzeuge mit Ausnahme von fahrerlosen

chariots porteurs de charge Flurförderzeugen, Staplern mit veränderlicher
Reichweite und Lasten- und
Personentransportfahrzeugen
This European Standard was approved by CEN on 12 July 2020.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this

European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references

concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN

member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by

translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management

Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,

Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,

Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and

United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels

© 2020 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 16307-1:2020 E

worldwide for CEN national Members.
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SIST EN 16307-1:2020
EN 16307-1:2020 (E)
Contents Page

European foreword ....................................................................................................................................................... 3

Introduction .................................................................................................................................................................... 5

1 Scope .................................................................................................................................................................... 6

2 Normative references .................................................................................................................................... 7

3 Terms and definitions ................................................................................................................................... 8

4 Safety requirements and/or protective measures ............................................................................. 8

4.1 General ................................................................................................................................................................ 8

4.2 Electrical requirements ................................................................................................................................ 8

4.3 Travel speed ...................................................................................................................................................... 9

4.4 Brakes.................................................................................................................................................................. 9

4.5 Travel and braking controls - additional operation from alongside pedestrian-

controlled and stand-on trucks .................................................................................................................. 9

4.6 Lift chains ........................................................................................................................................................... 9

4.7 Mast tilt and carriage isolation ............................................................................................................... 10

4.8 Operator's seat .............................................................................................................................................. 10

4.9 Protection against crushing, shearing and trapping ....................................................................... 10

4.10 Loading control ............................................................................................................................................. 10

4.11 Lateral stability ............................................................................................................................................. 10

4.12 Visibility........................................................................................................................................................... 11

4.13 Reduction of noise by design ................................................................................................................... 11

4.14 Vibration ......................................................................................................................................................... 12

4.15 Electromagnetic radiation ........................................................................................................................ 12

4.16 Operator restraint system ........................................................................................................................ 12

5 Verification of safety requirements and/or protective measures ............................................. 12

6 Information for use ..................................................................................................................................... 13

6.1 Instruction handbook(s) ........................................................................................................................... 13

6.2 Marking ............................................................................................................................................................ 13

Annex A (informative) List of significant hazards ......................................................................................... 14

Annex ZA (informative) Relationship between this European Standard and the essential

requirements of Directive 2006/42/EC aimed to be covered ..................................................... 17

Bibliography ................................................................................................................................................................. 22

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SIST EN 16307-1:2020
EN 16307-1:2020 (E)
European foreword

This document (EN 16307-1:2020) has been prepared by Technical Committee CEN/TC 150 “Industrial

trucks - Safety”, the secretariat of which is held by BSI.

This European Standard shall be given the status of a national standard, either by publication of an

identical text or by endorsement, at the latest by February 2021, and conflicting national standards

shall be withdrawn at the latest by February 2021.

Attention is drawn to the possibility that some of the elements of this document may be the subject of

patent rights. CEN shall not be held responsible for identifying any or all such patent rights.

This document supersedes EN 16307-1:2013+A1:2015.
The main changes with respect to the first edition are as follows:
a) requirements in respect to visibility (see 4.12) have been changed;
b) requirements for the operator restraint system (see 4.16) have been added.

This document has been prepared under a mandate given to CEN by the European Commission and the

European Free Trade Association, and supports essential requirements of EU Directive(s).

For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this

document.

This document is based on ISO/TS 3691-7, Industrial trucks — Safety requirements and verification —

Part 7: Regional requirements for countries within the European Community and is limited to self-

propelled industrial trucks.

EN 16307 consists of the following parts, under the general title Industrial trucks — Safety requirements

and verification:

— Part 1: Supplementary requirements for self-propelled industrial trucks, other than driverless trucks,

variable-reach trucks and burden-carrier trucks
— Part 2: Supplementary requirements for self-propelled variable-reach trucks

— Part 3: Supplementary requirements for trucks with elevating operator position and trucks specifically

designed to travel with elevated loads (additional requirements to EN 16307-1)
— Part 5: Supplementary requirements for pedestrian-propelled trucks
— Part 6: Supplementary requirements for burden and personnel carriers

This document is intended to be used with EN ISO 3691-1, Industrial trucks — Safety requirements and

verification — Part 1: Self-propelled industrial trucks, other than driverless trucks, variable-reach trucks

and burden-carrier trucks.
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SIST EN 16307-1:2020
EN 16307-1:2020 (E)

According to the CEN-CENELEC Internal Regulations, the national standards organisations of the

following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,

Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland,

Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of

North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the

United Kingdom.
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SIST EN 16307-1:2020
EN 16307-1:2020 (E)
Introduction
This document is a type-C standard as stated in EN ISO 12100:2010.

This document is of relevance, in particular, for the following stakeholder groups representing the

market players with regard to machinery safety:
— machine manufacturers (small, medium and large enterprises);

— health and safety bodies (regulators, accident prevention organizations, market surveillance etc.).

Others can be affected by the level of machinery safety achieved with the means of the document by the

above-mentioned stakeholder groups:
— machine users/employers (small, medium and large enterprises);

— machine users/employees (e.g. trade unions, organizations for people with special needs);

— service providers, e.g. for maintenance (small, medium and large enterprises).

The above-mentioned stakeholder groups have been given the possibility to participate at the drafting

process of this document.

The machines concerned and the extent to which hazards, hazardous situations or hazardous events are

covered are indicated in the Scope of this document.

When requirements of this type-C standard are different from those which are stated in type-A or

type-B standards, the requirements of this type-C standard take precedence over the requirements of

the other standards for machines that have been designed and built according to the requirements of

this type-C standard.

The EN 16307 series of standards covers safety requirements and their verification for industrial trucks

as defined in ISO 5053-1 that are not covered exhaustively by the EN ISO 3691 series.

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SIST EN 16307-1:2020
EN 16307-1:2020 (E)
1 Scope

This document gives requirements for the types of industrial trucks specified in the scope of

EN ISO 3691-1:2015

This document is intended to be used in conjunction with EN ISO 3691-1:2015. These requirements are

supplementary to those stated in EN ISO 3691-1:2015.

This document deals with the following significant hazards, hazardous situations or hazardous events

relevant, when it is used as intended and under conditions of misuse which are reasonably foreseeable

by the manufacturer:
— electrical requirements;
— noise emissions;
— vibration;
— visibility;
— electromagnetic radiation.
This document defines supplementary requirements to EN ISO 3691-1:2015:
— travel speed;
— brakes;

— travel and braking controls - additional operation from alongside pedestrian-controlled and stand-

on trucks;
— lift chains;
— mast tilt and carriage isolation;
— operator's seat;
— operator restraint system;
— protection against crushing, shearing and trapping;
— information for use (instruction handbook and marking).

Annex A (informative) contains the list of significant hazards covered by this document.

1) This document is impacted by the corrigendum EN ISO 3691-1:2015/AC:2016 and the amendment

EN ISO 3691-1:2015/A1:2020.
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SIST EN 16307-1:2020
EN 16307-1:2020 (E)
2 Normative references

The following documents are referred to in the text in such a way that some or all of their content

constitutes requirements of this document. For dated references, only the edition cited applies. For

undated references, the latest edition of the referenced document (including any amendments) applies.

EN 1175-1:1998+A1:2010, Safety of industrial trucks — Electrical requirements — Part 1: General

requirements for battery powered trucks

EN 1175-2:1998+A1:2010, Safety of industrial trucks — Electrical requirements — Part 2: General

requirements of internal combustion engine powered trucks

EN 1175-3:1998+A1:2010, Safety of industrial trucks — Electrical requirements — Part 3: Specific

requirements for the electric power transmission systems of internal combustion engine powered trucks

EN 12053:2001+A1:2008, Safety of industrial trucks — Test methods for measuring noise emissions

EN ISO 12100:2010, Safety of machinery — General principles for design — Risk assessment and risk

reduction (ISO 12100)
EN 12895:2015+A1:2019, Industrial trucks — Electromagnetic compatibility

EN 13059:2002+A1:2008, Safety of industrial trucks — Test methods for measuring vibration

EN 13490:2001+A1:2008, Mechanical vibration — Industrial trucks — Laboratory evaluation and

specification of operator seat vibration

EN 16203:2014, Safety of Industrial Trucks — Dynamic tests for verification of lateral stability —

Counterbalanced Trucks

EN 16842-1:2018, Powered industrial trucks — Visibility — Test methods and verification — Part 1:

General requirements

EN 16842-2:2018, Powered industrial trucks — Visibility — Test methods and verification — Part 2: Sit-

on counterbalance trucks and rough terrain masted trucks up to and including 10 000 kg capacity

EN 16842-3:2018, Powered industrial trucks — Visibility — Test methods and verification — Part 3:

Reach trucks up to and including 10 000 kg capacity

EN 16842-6:2018, Powered industrial trucks — Visibility — Test methods and verification — Part 6: Sit-

on counterbalance trucks and rough terrain masted trucks greater than 10000 kg capacity

EN 16842-7:2018, Powered industrial trucks — Visibility — Test methods and verification — Part 7:

Variable-reach and masted container trucks handling freight containers of 6 m (20 ft) length and longer

EN ISO 3691-1:2015 , Industrial trucks — Safety requirements and verification — Part 1: Self-propelled

industrial trucks, other than driverless trucks, variable-reach trucks and burden-carrier trucks (ISO 3691-

1:2011)

2) This document is impacted by the corrigendum EN ISO 3691-1:2015/AC:2016 and the amendment

EN ISO 3691-1:2015/A1:2020.
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SIST EN 16307-1:2020
EN 16307-1:2020 (E)

EN ISO 11688-1:2009, Acoustics — Recommended practice for the design of low-noise machinery and

equipment — Part 1: Planning (ISO/TR 11688-1:1995)

EN ISO 14120:2015, Safety of machinery — Guards — General requirements for the design and

construction of fixed and movable guards (ISO 14120:2015)

ISO 5053-1:2020, Industrial trucks — Vocabulary — Part 1: Types of industrial trucks

ISO 6292:2020, Powered industrial trucks and tractors — Brake performance and component strength

3 Terms and definitions

For the purposes of this document, the terms and definitions given in EN ISO 12100:2010,

ISO 5053-1:2020 and EN ISO 3691-1:2015 and the following apply.

ISO and IEC maintain terminological databases for use in standardization at the following addresses:

— IEC Electropedia: available at http://www.electropedia.org/
— ISO Online browsing platform: available at https://www.iso.org/obp/ui
3.1
operator restraint system

device or system that is permanently installed to keep the operator within the protective structure of

the truck
EXAMPLE Seat belt, cabin door.

[SOURCE: EN 17314:2020, 3.1, modified – Note 1 “The restraint system can be composed of several

parts” replaced with “EXAMPLE: Seat belt, cabin door” and Note 2 deleted.]
4 Safety requirements and/or protective measures
4.1 General

Machinery shall comply with the safety requirements and/or protective measures of 4.2 to 4.16. In

addition, the machine shall be designed according to the principles of EN ISO 12100:2010 for relevant

but not significant hazards which are not dealt with by this document.

The following applies to the self-propelled industrial trucks, other than driverless trucks, variable-reach

trucks and burden-carrier trucks, dealt with in EN ISO 3691-1:2015. These are additional to the

requirements of EN ISO 3691-1:2015 and, in certain instances, replace them.
4.2 Electrical requirements

Electrical systems and equipment shall be in accordance with the relevant part(s) of

EN 1175:1998+A1:2010.
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SIST EN 16307-1:2020
EN 16307-1:2020 (E)
4.3 Travel speed

The requirements of EN ISO 3691-1:2015, 4.2.3 shall apply, except the reference to ISO/TS 3691-8, with

the following addition:

The travel speed of variable-speed pedestrian-controlled trucks operating on level ground shall not

exceed 6 km/h.

The maximum speed on level ground of stand-on trucks and pedestrian-controlled trucks fitted with a

foldable platform when the operator is on the platform shall not exceed 16 km/h.
4.4 Brakes

The requirements of EN ISO 3691-1:2015, 4.3.1 shall apply, except the reference to ISO/TS 3691-8, with

the following addition:

The parking and service brakes of trucks that can travel with an elevated operator position and/or

elevated load above 500 mm, and up to and including 1 200 mm, are subject to the following

requirements:

— for travel speeds up to and including 9 km/h, parking brakes shall be in accordance with

ISO 6292:2020, 6.2.2 a), and service brakes shall comply with the specifications of ISO 6292:2020,

Table 2, Group C;

— for travel speeds above 9 km/h, parking brakes shall be in accordance with ISO 6292:2020, 6.2.2 b)

and service brakes shall comply with the specifications of ISO 6292:2020, Table 2, Group A1.

4.5 Travel and braking controls - additional operation from alongside pedestrian-

controlled and stand-on trucks

The requirements of EN ISO 3691-1:2015, 4.4.2.7 shall apply, except the reference to ISO/TS 3691-8,

with the following addition:

Low-lift order-picking trucks provided with a system that allows operating while walking alongside the

truck are subject to the following requirements:

— activation of the travel control device from outside of the truck shall only be possible when the

truck is stationary;

— the travel control shall be a hold-to-run control and the speed shall not exceed 4 km/h while

operating the travel
...

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