Joint fillers and sealants - Part 2: Specifications for cold applied sealants

This European Standard specifies the classes of cold applied joint sealants used in concrete pavements according to their applications and performance characteristics. Furthermore, the requirements and respective test methods for the different classes including the third party surveillance system are stipulated.

Fugeneinlagen und Fugenmassen - Teil 2: Anforderungen an kalt verarbeitbare Fugenmassen

Dieses Dokument legt die Anforderungen an normale und treibstoffbeständige Fugenmassen für Kaltanwendung in Betondecken fest, die bei Straßen, Parkdecks, Brückentafeln, Flugplätzen und sonstigen Verkehrsflächen verwendet werden sollen.
Dieses Dokument deckt nicht die Anwendung an Tankstellen, an Nachfüllstationen für Turbinentreibstoff auf Flugplätzen sowie in der chemischen Industrie ab.

Produits d'obturation et de scellement de joints - Partie 2 : Spécifications pour produits de scellement appliqués a froid

Ce document spécifie les exigences applicables aux produits de scellement courants et résistants aux hydrocarbures pour les chaussées en béton utilisées dans la construction de routes, parkings a étages, tabliers de ponts, aérodromes et autres zones de circulation.
Ce document ne couvre pas l'utilisation dans les stations service, les stations de carburant des aérodromes et l'industrie chimique.

Polnilne in tesnilne mase za stike – 2. del: Specifikacije za tesnilne mase, ki se vgrajujejo po hladnem postopku

General Information

Status
Published
Publication Date
31-May-2005
Technical Committee
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
01-Jun-2005
Due Date
01-Jun-2005
Completion Date
01-Jun-2005

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2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Polnilne in tesnilne mase za stike – 2. del: Specifikacije za tesnilne mase, ki se vgrajujejo po hladnem postopkuFugeneinlagen und Fugenmassen - Teil 2: Anforderungen an kalt verarbeitbare FugenmassenProduits d'obturation et de scellement de joints - Partie 2 : Spécifications pour produits de scellement appliqués a froidJoint fillers and sealants - Part 2: Specifications for cold applied sealants93.080.20Materiali za gradnjo cestRoad construction materials91.100.50Veziva. Tesnilni materialiBinders. Sealing materialsICS:Ta slovenski standard je istoveten z:EN 14188-2:2004SIST EN 14188-2:2005en01-junij-2005SIST EN 14188-2:2005SLOVENSKI
STANDARD



SIST EN 14188-2:2005



EUROPEAN STANDARDNORME EUROPÉENNEEUROPÄISCHE NORMEN 14188-2December 2004ICS 93.080.20English versionJoint fillers and sealants - Part 2: Specifications for cold appliedsealantsProduits d'obturation et de scellement de joints - Partie 2 :Spécifications pour produits de scellement appliqués à froidFugeneinlagen und Fugenmassen - Teil 2: Anforderungenan kalt verarbeitbare FugenmassenThis European Standard was approved by CEN on 4 November 2004.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the Central Secretariat or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the officialversions.CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia,Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMITÉ EUROPÉEN DE NORMALISATIONEUROPÄISCHES KOMITEE FÜR NORMUNGManagement Centre: rue de Stassart, 36
B-1050 Brussels© 2004 CENAll rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 14188-2:2004: ESIST EN 14188-2:2005



EN 14188-2:2004 (E) 2 Contents Page Foreword.3 1 Scope.4 2 Normative references.4 3 Terms and definitions.5 4 Classification and specification.5 5 Requirements.6 6 Evaluation of conformity.10 7 Marking, labelling and packaging.11 Annex A (normative)
Initial Type Testing and frequencies of testing for Factory Production Control.13 Annex B (informative)
Example of a product data sheet.14 Annex C (informative)
Processing information for installation of cold applied joint sealants.16 Annex ZA (informative)
Clauses of this European Standard addressing essential requirements or other provisions of EU Directives.17 Bibliography.21
SIST EN 14188-2:2005



EN 14188-2:2004 (E) 3 Foreword This document (EN 14188-2:2004) has been prepared by Technical Committee CEN/TC 227 “Road materials”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2005, and conflicting national standards shall be withdrawn at the latest by June 2005. This document is one of a series of standards as listed below. EN 14188-1, Joint fillers and sealants — Part 1: Specifications for hot applied sealants. EN 14188-2, Joint fillers and sealants — Part 2: Specifications for cold applied sealants. prEN 14188-3, Joint fillers and sealants — Part 3: Specifications for preformed joint seals. This document includes a Bibliography. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. SIST EN 14188-2:2005



EN 14188-2:2004 (E) 4 1 Scope This document specifies the requirements for cold applied normal and fuel resistant joint sealants for concrete pavements to be used in roads, parking decks, bridge decks, airfields and other trafficked areas. This document does not cover the use in gasoline stations, jet fuel stations on airfields and the chemical industry. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 14187-1, Cold applied joint sealants — Part 1: Test method for the determination of rate of cure. EN 14187-2, Cold applied joint sealants — Part 2: Test method for the determination of tack free time. EN 14187-3, Cold applied joint sealants — Part 3: Test method for the determination of self-levelling properties. EN 14187-4, Cold applied joint sealants — Part 4: Test method for the determination of the change in mass and volume after immersion in test fuels. EN 14187-5, Cold applied joint sealants — Part 5: Test method for the determination of the resistance to hydrolysis. EN 14187-6, Cold applied joint sealants — Part 6: Test method for the determination of the adhesion/cohesion properties after immersion in chemicals liquids. EN 14187-7, Cold applied joint sealants — Part 7: Test method for the determination of the resistance to flame. EN 14187-8, Cold applied joint sealants — Part 8: Test method for the determination of the artificial weathering by UV-irradiation. prEN 14187-9, Cold applied joint sealants — Test methods — Part 9: Function testing of joint sealants. EN 26927:1990, Building construction - Jointing products - Sealants - Vocabulary (ISO 6927:1981). EN 28340:1990, Building construction - Jointing products - Sealants - Determination of tensile properties at maintained extension (ISO 8340:1984). EN 28394, Building construction - Jointing products - Determination of extrudability of one-component sealants (ISO 8394:1988). EN 29048, Building construction — Jointing products — Determination of extrudability of sealants using standardized apparatus (ISO 9048:1987). EN ISO 7389, Building construction - Jointing products - Determination of elastic recovery of sealants (ISO 7389:2002). EN ISO 7390:2003, Building construction - Jointing products - Determination of resistance to flow of sealants (ISO 7390:2003). EN ISO 9001, Quality management systems — Requirements (ISO 9001:2000). SIST EN 14188-2:2005



EN 14188-2:2004 (E) 5 EN ISO 9047, Building construction — Jointing products — Determination of adhesion/cohesion properties of sealants at variable temperatures (ISO 9047:2001). EN ISO 10563, Building construction — Sealants for joints — Determination of change in mass and volume (ISO 10563:1991). 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 26927:1990 and the following apply. 3.1 manufacturer’s limiting value MLV manufacturer’s stated minimum or maximum value to be met during testing according to the requirements of this document 3.2 manufacturer’s declared value MDV value declared by the manufacturer accompanied by a declared tolerance 3.3 cold climate area areas in which the temperature can go below – 25 °C and the opening of the joint can exceed 35 % 4 Classification and specification 4.1 Cold applied sealant According to the field of their application, cold applied joint sealants for joints in concrete pavements have to fulfil different requirements.
Depending on their chemical base and their compositions sealants are available as single or multi-component systems. To make identification easy they shall be designated by the following symbols: Table 1 — Systems of cold applied joint sealants Material System Single component system S Multi components system M
Table 2 — Types of cold applied joint sealants Material Type Self levelling type sl Non sag type ns
SIST EN 14188-2:2005



EN 14188-2:2004 (E) 6 Table 3 — Classes of cold applied joint sealants Material Class No requirements of chemical resistance A Used in contact with jet fuel and de-icing chemicals B Used in contact with gasoline, diesel and de-icing chemicals C Liquid chemicals as required D
4.2 Primer Where a primer is recommended by the manufacturer of the joint sealant, the manufacturer’s directions for its use shall be followed. Where a primer is part of the system recommended by the manufacturer, then specimens prepared for the appropriate performance tests shall include a primer. The manufacturer shall always specify whether a primer is required or not. 5 Requirements 5.1 General For testing a cold applied sealant, the uniform method of conditioning (EN 28340:1990, Method B) shall be applied for test procedures where this conditioning method is stipulated by choice. A test specimen shall fail if, after the test extension, the sum of adhesive and cohesive failures exceeds 5 %. Test specimens, which pass the first extension, shall fail in subsequent extensions if the sum of additional adhesive or cohesive failures exceeds 10 %. If one of the three test specimens fails, the test shall be repeated once. If more than one test specimens fail, the sample shall be reported as failing the test. The manufacturer shall provide installation recommendations. Advice is provided in Annex C. 5.2 Extrudability 5.2.1 Single component sealants The extrudability of single component sealants, Type ns, shall be determined in accordance with EN 28394 and the result shall conform to the relevant value given in Table 4, line 1.1. The quantity of extruded material shall be determined using an orifice of (5,0 ± 0,3) mm.
5.2.2 Multicomponent sealants The extrudability of multicomponent sealants, Type ns, shall be determined at (23 ± 2) °C in accordance with EN 29048 and the result shall conform to the relevant value given in Table 4, line 1.2. 5.3 Rate of cure The rate of cure shall be determined in accordance with EN 14187-1 to measure the time to reach 80 % of rate of cure. The manufacturer shall declare the rate of cure and the result shall conform to the relevant value given in Table 4, line 2. SIST EN 14188-2:2005



EN 14188-2:2004 (E) 7 5.4 Tack free time The tack free time shall be determined in accordance with EN 14187-2. The manufacturer shall declare the tack free time and the result shall conform to the relevant value given in Table 4, line 3.
5.5 Self levelling properties The self levelling properties of cold applied sealants, Type sl, shall be determined in accordance with EN 14187-3. The manufacturer shall declare the self levelling properties and the result shall conform to the relevant value given in Table 4, line 4. 5.6 Resistance to flow The resistance to flow of cold applied sealants, Type ns, shall be determined in accordance with EN ISO 7390 and the result shall conform to the relevant value given in Table 4, line 5.
The following test conditions shall be applied:  U-profile with a nominal width of 20 mm and a nominal depth of 10 mm;  test temperatures of (50 ± 2) °C and (5 ± 2) °C. 5.7 Loss of volume The loss of volume shall be determined in accordance with EN ISO 10563 and the result shall conform to the relevant value given in Table 4, line 6.
The following test conditions shall be applied:  Test procedure C:
(24,0 ± 0,5) h at (23 ± 2) °C and (50 ± 5) % relative humidity, followed by procedure B, 7 days at (70 ± 2) °C. 5.8 Change in mass and volume after immersion in liquid chemicals The change in mass and volume after immersion in liquid chemicals shall be determined in accordance with EN 14187-4 and the result shall conform to the relevant value given in Table 4, line 7, after a storage time in liquid chemicals of (72 ± 0,5) h at (23 ± 2) °C using the following test fuels:  class A: no test;  class B: test fuel I and de-icing chemicals;  class C: test fuel II and de-icing chemicals;  class D: liquid chemical as required. 5.9 Resistance to hydrolysis The resistance to hydrolysis shall be determined in accordance with EN 14187-5 and the result shall conform to the relevant value given in Table 4, line 8.
The following test conditions shall be applied:  14 days at (70 ± 2) °C and (95 ± 5) % relative humidity. SIST EN 14188-2:2005



EN 14188-2:2004 (E) 8 5.10 Cohesion The cohesion properties at maintained extension shall be determined in accordance with EN ISO 9047 and the result shall conform to the relevant value given in Table 4, line 10.1.
The following test conditions shall be applied:  The total test procedure includes 10 cycles of extension at (– 20 ± 1) °C and compression at (50 ± 1) °C.  After completion of the test the test specimens are extended at (– 20 ± 1) °C for (100 ± 2) % of the original width and kept for (24,0 ± 0,5) h at this extension using the spacers.  Any failures in adhesion or cohesion are recorded. For cold climate areas:  The cohesion properties shall be determined in accordance with prEN 14187-9 and the results shall conform to the relevant values in Table 4, line 10.2. 5.11 Bonding strength The bonding strength shall be determined in accordance with EN 28340 and the results shall conform to the relevant values given in Table 4, line 11. The applied extension shall be (100 ± 2) %. 5.12 Adhesion/cohesion properties at maintained extension after immersion in liquid chemicals The adhesion/cohesion properties at maintained extension after immersion in liquid chemicals shall be determined in accordance with EN 14187-6 and the results shall conform to the relevant values in Table 4, line 14. The following test conditions shall be applied: Storage time of (72,0 ± 0,5) h at (23 ± 2) °C using the following test liquids:  class A: no test;  class B: test fuel I and de-icing chemicals;  class C: test fuel II and de-icing chemicals;  class D: liquid chemical as required. 5.13 Resistance to UV-ageing The resistance to UV-ageing shall be determined in accordance with EN 14187-8 and the result shall conform to the relevant value given in Table 4, line 13.
5.14 Elastic recovery The elastic recovery shall be determined in accordance with EN ISO 7389 and the result shall conform to the relevant value given in Table 4, line 12. The applied extension shall be (100 ± 2) %. 5.15 Resistance to flame The resistance to flame shall be determined in accordance with EN 14187-7 and the result shall conform to the relevant value given in Table 4, line 9. SIST EN 14188-2:2005



EN 14188-2:2004 (E) 9 5.16 Dangerous substances The manufacturer shall ensure that there are no emissions of any substances hazardous to health or the environment in excess of the legally permitted level in the member state of destination. Table 4 — Requirements and test methods for cold applied joint sealants Column 1 2 3 Line Properties Test method Requirements
Application properties 1 Extrudability
1.1 1-component sealants EN 28394 ≥ 70 ml/min 1.2 2-component sealants EN 29048 ≥ 70 ml/min 2 Rate of cure EN 14187-1 declared value 3 Tack free time EN 14187-2 declared value 4 Self levelling properties, Type sl EN 14187-3 declared value 5 Resistance to flow, Type ns EN ISO 7390 vertical slope
≤ 2 mm horizontal slope ≤ 2 mm
Material properties 6 Loss of volume EN ISO 10563 ≤ 5 % by volume 7 Change in mass and volume after immersion in liquid chemicals EN 14187-4 class B, class C, class D ≤ – 25 % by mass, no increase ≤ ±
30 % by volume 8 Resistance to hydrolysis EN 14187-5 change of hardness Shore A ≤ ±
50 %
9 Resistance to flame EN 14187-7 no flow, cracking, flaking, hardening, ignition
Functional properties 10.1 Cohesion EN ISO 9047 no failure at – 20 °C ≤ 0,6 MPa 10.2 Cohesion (for cold climate areas) prEN 14187-9 no failure
at – 30 °C ≤ 1,0 MPa 11 Bonding strength EN 28340 tensile modulus at 100 % extension at 23 °C ≥ 0,15 MPa at – 20 °C ≤ 0,6 MPa 12 Elastic recovery EN ISO 7389 ≥ 70 % 13 Artificial weathering by UV irradiation EN 14187-8 change of tensile modulus at 100 % extension
≤ ±
20 % 14 Adhesion/cohesion properties after immersion in liquid chemicals EN 14187-6 class B, class C, class D no failure
NOTE Sealants of all classes, which fulfil the requirements of Table 4, would have a total movement capability of, at least 25 %. SIST EN 14188-2:2005



EN 14188-2:2004 (E) 10 6 Evaluation of conformity 6.1 General The compliance of the product with the requirements of this document shall be demonstrated by:  Initial Type Testing;  Factory Production Control by the manufacturer, including product assessment. The characteristics indicated in Clause 5 shall be determined within 3 months of the date of delivery from the manufacturer. For the purposes of testing, the product may be grouped into families, where it is considered that the selected property is common to all products within that family.
6.2 Type Testing 6.2.1 Initial Type Testing Initial Type Testing shall be performed to show conformity with this document. Tests previously performed in accordance with the provisions of this document (same product, same characteristic(s), test method, sampling procedure, System of Attestation of Conformity, etc.) may be taken into account. In addition, Initial Type Testing shall be performed at the beginning of the production of a new product type (unless a member of the same family) or at the beginning of a new method of production (where this may affect the stated properties). All characteristics in Clause 5 shall be subject to In
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