SIST-TS CEN/TS 13778:2004
(Main)Mobile demolition machinery - Safety requirements
Mobile demolition machinery - Safety requirements
This document specifies the safety requirements for mobile demolition machinery that is designed for demolishing by pushing or pulling, or fragmenting by crushing or shearing, buildings and/or other civil engineering structures and their component parts and/or separating the resultant debris.
NOTE 1 Demolition machines can also be used for separating and sorting the resultant debris, but this is not their primary purpose.
NOTE 2 Where demolition machines are used on public roads, the national traffic regulations apply.
Mobile demolition machinery can be an earth-moving machine (see EN 474-1:1994, -3:1996, -4:1996, -5:1996 and prEN 474-12:1998) equipped with special equipment and attachments for demolition work, for example, ball, breaker, crusher, hydraulic or free-fall hammers, jaws. Mobile demolition machinery may be controlled either by a ride-on operator or by a remote control system (see Figure 1).
Machines for specific applications, for example, road surface breaking machines and remotely controlled demolition machines are also included in this document.This document deals with all significant hazards pertinent to mobile demolition machinery (see Clause 4), when they are used as intended and under the conditions foreseen by the manufacturer. This document specifies the appropriate technical measures to eliminate or reduce risks arising from the significant hazards.The base machine can have the same safety requirements as other types of mobile construction machinery and these will therefore comply with the requirements of the European and International standards written for other machines (see normative references).
This document includes those requirements which are necessary for mobile machinery only when they are designed to be used in the demolition process.This document applies primarily to the machines which are manufactured after the date of approval of the standard by CEN. NOTE 3 Directive 94/9/EC concerning equipment and protective systems
Mobile Abbruchmaschinen - Sicherheitsanforderungen
Dieses Dokument beschreibt Sicherheitsanforderungen für mobile Abbruchmaschinen, die zum Abbruch
durch Stoß- oder Zugkräfte bzw. zum Zerlegen durch Druck- oder Schneidkräfte von Gebäuden und/oder an-
deren technischen Bauwerken sowie deren Teile und/oder zum Trennen der resultierenden Bruchstücke be-
stimmt sind.
ANMERKUNG 1 Abbruchmaschinen können auch zum Trennen und Sortieren der resultierenden Bruchstücke verwendet
werden, dieses ist jedoch nicht ihr hauptsächlicher Einsatzzweck.
ANMERKUNG 2 Werden Abbruchmaschinen auf öffentlichen Straßen eingesetzt, gelten die nationalen Straßenverkehrs-
anforderungen.
Mobile Abbruchmaschinen können Erdbaumaschinen (siehe EN 474-1:1994, -3:1996, -4:1996, -5:1996 und
prEN 474-12:1998) sein, die mit speziellen Einrichtungen und Arbeitsausrüstungen zum Abbruch wie z. B.
Abrissbirne, Brecheinrichtung, hydraulischem oder Freifallhammer und Schneideinrichtung ausgerüstet sind.
Mobile Abbruchmaschinen können entweder durch einen aufsitzenden Maschinenführer oder mittels Fern-
steuerung bedient werden (siehe Bild 1).
Maschinen für spezielle Anwendungen wie z. B. Maschinen zum Abbruch von Straßenbelägen und fernge-
steuerte Abbruchmaschinen sind Bestandteil des Anwendungsbereichs dieses Dokumentes.
Dieses Dokument behandelt alle signifikanten Gefährdungen, die auf mobile Abbruchmaschinen zutreffen,
wenn sie bestimmungsgemäß und entsprechend den Empfehlungen des Herstellers verwendet werden (siehe
Abschnitt 4). Diese Europäische Technische Spezifikation spezifiziert die entsprechenden technischen Maß-
nahmen zur Beseitigung oder Verminderung der Risiken, die von den signifikanten Gefährdungen ausgehen.
Für die Basismaschine können die gleichen Sicherheitsanforderungen wie für andere mobile Baumaschinen
gelten, so dass für die Basismaschine die Anforderungen Europäischer und Internationaler Normen für diese
Maschinen einzuhalten sind (siehe normative Verweisungen).
Engins mobiles de démolition - Exigences de sécurité
Le présent document spécifie les exigences de sécurité relatives aux engins mobiles de démolition conçus pour démolir par poussée ou par traction ou pour fragmenter des bâtiments et/ou autres ouvrages de génie civil et les éléments structuraux qui leur sont associés et/ou trier les gravats qui en résultent.
NOTE 1 Les engins de démolition peuvent également etre utilisés pour déblayer et trier les décombres résiduels, mais ces travaux ne constituent pas leur objet principal.
NOTE 2 Lorsque les engins de démolition sont utilisés sur des routes publiques, les réglementations nationales relatives a la circulation s'appliquent.
Un engin mobile de démolition peut etre un engin de terrassement (voir l'EN 474-1:1994, -3:1996, -4:1996 et 5:1996 et prEN 474-12:1998)) muni d'équipements et d'accessoires particuliers pour les travaux de démolition, tels que boule, défonceuse, concasseur, marteau hydraulique gravitaire, mâchoire. Les engins mobiles de démolition peuvent etre commandés par un opérateur porté ou par un systeme de commande a distance (voir Figure 1).
Les machines pour applications spécifiques, comme par exemple les défonceuses de revetement routier et les engins de démolition télécommandés sont également couvertes par le présent document.
Le présent document traite des phénomenes dangereux significatifs associés aux engins mobiles de démolition (voir l'article 4) lorsqu'ils sont utilisés normalement et dans les conditions prévues par le fabricant. Le présent document technique spécifie les mesures techniques appropriées pour éliminer ou réduire les risques dus aux phénomenes dangereux significatifs.
Premični stroji za rušenje – Varnostne zahteve
General Information
Relations
Standards Content (Sample)
SLOVENSKI STANDARD
SIST-TS CEN/TS 13778:2004
01-november-2004
3UHPLþQLVWURML]DUXãHQMH±9DUQRVWQH]DKWHYH
Mobile demolition machinery - Safety requirements
Mobile Abbruchmaschinen - Sicherheitsanforderungen
Engins mobiles de démolition - Exigences de sécurité
Ta slovenski standard je istoveten z: CEN/TS 13778:2004
ICS:
53.100 Stroji za zemeljska dela Earth-moving machinery
91.220 Gradbena oprema Construction equipment
SIST-TS CEN/TS 13778:2004 en
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
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SIST-TS CEN/TS 13778:2004
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SIST-TS CEN/TS 13778:2004
TECHNICAL SPECIFICATION
CEN/TS 13778
SPÉCIFICATION TECHNIQUE
TECHNISCHE SPEZIFIKATION
September 2004
ICS 53.100; 91.220
English version
Mobile demolition machinery - Safety requirements
Engins mobiles de démolition - Exigences de sécurité Mobile Abbruchmaschinen - Sicherheitsanforderungen
This Technical Specification (CEN/TS) was approved by CEN on 18 June 2004 for provisional application.
The period of validity of this CEN/TS is limited initially to three years. After two years the members of CEN will be requested to submit their
comments, particularly on the question whether the CEN/TS can be converted into a European Standard.
CEN members are required to announce the existence of this CEN/TS in the same way as for an EN and to make the CEN/TS available
promptly at national level in an appropriate form. It is permissible to keep conflicting national standards in force (in parallel to the CEN/TS)
until the final decision about the possible conversion of the CEN/TS into an EN is reached.
CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,
Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia,
Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36 B-1050 Brussels
© 2004 CEN All rights of exploitation in any form and by any means reserved Ref. No. CEN/TS 13778:2004: E
worldwide for CEN national Members.
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Contents Page
Foreword. 5
Introduction . 6
1 Scope. 7
2 Normative references . 8
3 Terms and definitions. 9
4 List of significant hazards. 10
5 Safety requirements and/or measures. 15
5.1 General. 15
5.2 Operator’s station . 16
5.3 Pipes and hoses. 16
5.3.1 General. 16
5.3.2 Hydraulic systems . 16
5.3.3 Pneumatic installations. 16
5.4 Dust . 16
5.5 Illumination of danger zone, working area and for travelling on site. 16
5.6 Controls and indicators. 16
5.6.1 General. 16
5.6.2 Uncontrolled movement. 17
5.6.3 Remote control. 17
5.6.4 Indicators and control panel. 17
5.7 Stability . 17
5.8 Noise. 17
5.8.1 General. 17
5.8.2 Sound power level - exterior. 17
5.8.3 Sound pressure level at the operator’s station . 17
5.9 Protective structures . 17
5.9.1 General. 17
5.9.2 Roll-over protective structure (ROPS). 18
5.9.3 Tipover protective structure (TOPS). 18
5.9.4 Falling-object protective structure (FOPS). 18
5.9.5 Front protective structure . 18
5.9.6 Door and window protection . 18
5.10 Sharp edges and acute angles . 18
5.11 Protection devices . 18
5.12 Electrical components. 18
5.12.1 Base machine . 18
5.12.2 Attachments . 18
5.12.3 Electromagnetic compatibility. 18
5.13 Visibility . 18
5.14 Retrieval and transportation . 19
5.15 Attachments and demountable fittings .19
5.16 Wire ropes. 19
5.17 Object handling . 19
5.17.1 General. 19
5.17.2 Load hooking system . 19
5.18 Warning and signalling devices . 20
5.19 Maintenance . 20
5.19.1 General. 20
5.19.2 Lift-arm support devices . 20
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5.19.3 Illumination for maintenance . 20
6 Verification of safety requirements and/or measures. 20
7 Information for use . 22
7.1 General. 22
7.2 Warning signs . 22
7.3 Accompanying documents . 22
7.3.1 General. 22
7.3.2 Operators manual . 22
7.3.3 Maintenance manual. 24
7.3.4 Spare parts list . 25
7.4 Marking . 25
7.4.1 Base machine . 25
7.4.2 Equipment and attachment. 25
Annex A (normative) Instructions for the examination and checking of wire ropes, chains
and blocks . 26
A.1 Instructions for selecting and fitting wire rope grips. 26
A.1.1 General. 26
A.1.2 Installation . 26
A.1.3 Number of grips . 26
A.1.4 Tightening torque. 26
A.2 Instructions for the examination and maintenance of travelling blocks and wire
ropes. 27
Annex B (normative) Noise test methods for hydraulic hammers . 29
B.1 Introduction . 29
B.2 Scope. 29
B.3 Definitions. 29
B.3.1 A-weighted sound power level, L . 29
WA
B.3.2 A-weighted emission sound pressure level, L . 29
pA
B.3.3 Declared single-number noise emission value, L plus K . 30
B.3.4 Background noise. 30
B.4 Description of machinery family . 30
B.5 Sound power level determination . 30
B.5.1 Using EN ISO 3744 as a reference standard for the sound power level
determination . 30
B.5.2 Using other basic European standards as a reference for sound power level
determination . 31
B.5.3 Repetition of measurements and calculation of the result. 31
B.5.4 Optional measurements . 32
B.6 Emission sound pressure level determination . 32
B.7 Installation and mounting conditions. 32
B.7.1 Test block structure. 32
B.7.2 Carrier. 34
B.7.3 Mounting . 34
B.7.4 Hammer stability and static hold force. 34
B.7.5 Tool. 34
B.8 Operating conditions. 34
B.8.1 Hydraulic input power and oil flow . 34
B.8.2 Adjustable components having effect on the hammer power . 34
B.8.3 Quantities to be measured. 34
B.8.4 Parameters to be evaluated from the measured operating parameters. 35
B.8.5 Hydraulic supply line pressure measurement, p . 35
s
B.8.6 Hammer inlet oil flow, Q . 35
B.8.7 Measuring point of the oil temperature, T . 35
B.9 Measurement uncertainties . 35
B.10 Information to be recorded . 35
B.11 Information to be reported . 36
B.12 Declaration and verification of noise emission values. 37
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B.12.1 General. 37
B.12.2 Values to be declared . 37
B.12.3 Verification of the declared noise emission values . 37
Annex C (normative) Requirements for non-text safety signs for use on demolition
machinery . 38
C.1 General. 38
C.1.1 Introduction . 38
C.1.2 Safety alert symbol (see Figure C.1). 38
C.1.3 Non-text hazard pictorials. 38
C.1.4 Dimensions. 38
C.1.5 Colours of safety signs . 38
C.1.6 Location . 38
Bibliography . 40
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Foreword
This document (CEN/TS 13778:2004) has been prepared by Technical Committee CEN/TC 151
“Construction equipment and building material machines — Safety”, the secretariat of which is held by
DIN.
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to announce this CEN Technical Specification: Austria, Belgium, Cyprus,
Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland,
Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia,
Slovenia, Spain, Sweden, Switzerland and United Kingdom.
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Introduction
This document is equivalent to a Type C-standard as stated in EN 1070.
The machinery concerned and the extent to which hazards are covered are indicated in the scope of
this document.
Those hazards that are relevant for all mechanical, electrical, hydraulic, pneumatic and other
equipment of machinery and that are dealt with in standards for common use are not covered by this
document. Reference to pertinent standards of this kind is made where such standards are applicable
and so far as is necessary.
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1 Scope
This document specifies the safety requirements for mobile demolition machinery that is designed for
demolishing by pushing or pulling, or fragmenting by crushing or shearing, buildings and/or other civil
engineering structures and their component parts and/or separating the resultant debris.
NOTE 1 Demolition machines can also be used for separating and sorting the resultant debris, but this is not
their primary purpose.
NOTE 2 Where demolition machines are used on public roads, the national traffic regulations apply.
Mobile demolition machinery can be an earth-moving machine (see EN 474-1:1994, -3:1996, -4:1996,
–5:1996 and prEN 474-12:1998) equipped with special equipment and attachments for demolition
work, for example, ball, breaker, crusher, hydraulic or free-fall hammers, jaws. Mobile demolition
machinery may be controlled either by a ride-on operator or by a remote control system (see Figure 1).
Machines for specific applications, for example, road surface breaking machines and remotely
controlled demolition machines are also included in this document.
This document deals with all significant hazards pertinent to mobile demolition machinery (see Clause
4), when they are used as intended and under the conditions foreseen by the manufacturer. This
document specifies the appropriate technical measures to eliminate or reduce risks arising from the
significant hazards.
The base machine can have the same safety requirements as other types of mobile construction
machinery and these will therefore comply with the requirements of the European and International
standards written for other machines (see normative references).
This document includes those requirements which are necessary for mobile machinery only when
they are designed to be used in the demolition process.
This document applies primarily to the machines which are manufactured after the date of approval of
the standard by CEN.
NOTE 3 Directive 94/9/EC concerning equipment and protective systems intended for use in potentially
explosive atmospheres can be applicable to the type of machine or equipment covered by this document. The
present standard is not intended to provide means of complying with the essential health and safety requirements
of Directive 94/9/EC.
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Figure 1 — Demolition machine operated by remote control system
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
EN 474-1:1994, Earth-moving machinery — Safety — Part 1: General requirements.
EN 474-3:1996, Earth-moving machinery — Safety — Part 3: Requirements for loaders.
EN 474-4:1996, Earth-moving machinery — Safety — Part 4: Requirements for backhoe loaders.
EN 474-5:1996, Earth-moving machinery — Safety — Part 5: Requirements for hydraulic excavators.
prEN 474-12:1998, Earth-moving machinery — Safety — Part 12: Requirements for cable excavators.
EN 500-1, Mobile road construction machinery — Safety — Part 1: Common requirements.
EN 982, Safety of machinery — Safety requirements for fluid power systems and their components —
Hydraulics.
EN 983, Safety of machinery — Safety requirements for fluid power systems and their components —
Pneumatics.
EN 1070:1998, Safety of machinery — Terminology.
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EN 13309:2001, Construction equipment — Electromagnetic compatibility of machines with internal
electrical power supply.
EN 13627, Earth-moving machinery - Falling-object protective structures - Laboratory tests and
performance requirements (ISO 3449:1992 modified)
EN 60204-1:1992, Safety of machinery — Electrical equipment of machines — Part 1: General
requirements.
EN 61310-1, Safety of machinery — Indication, marking and actuation — Part 1: Requirements for
visual, auditory and tactile signals.
EN 61310-2, Safety of machinery — Indication, marking and actuation — Part 2: Requirements for
marking.
EN ISO 3744:1995, Acoustics — Determination of sound power levels of noise sources using sound
pressure — Engineering method in an essentially free field over a reflecting plane (ISO 3744:1994).
EN ISO 6165:2002, Earth-moving machinery - Basic types - Vocabulary (ISO 6165:2001)
EN ISO 9614-2, Acoustics - Determination of sound power levels of noise sources using sound
intensity - Part 2: Measurement by scanning (ISO 9614-2:1996)
EN ISO 11203, Acoustics — Noise emitted by machinery and equipment — Determination of
emission sound pressure levels at a work station and at other specified positions from the sound
power level (ISO 11203:1995).
EN ISO 12100-1, Safety of machinery - Basic concepts, general principles for design - Part 1: Basic
terminology, methodology (ISO 12100-1:2003)
EN ISO 12100-2, Safety of machinery - Basic concepts, general principles for design - Part 2:
Technical principles (ISO 12100-2:2003)
ISO 4309:1990, Cranes — Wire ropes — Code of practice for examination and discard.
ISO 6395:1988 Acoustics -- Measurement of exterior noise emitted by earth-moving machinery --
Dynamic test conditions
ISO 6396:1992, Acoustics -- Measurement at the operator's position of noise emitted by earth-moving
machinery -- Dynamic test conditions
ISO 6750, Earth-moving machinery — Operation and maintenance — Format and content of manuals.
ISO 9244:1995, Earth-moving machinery — General principles
ISO 10262, Earth-moving machinery — Hydraulic excavators — Laboratory tests and performance
requirements for operator protective guards.
ISO 12508, Earth-moving machinery — Operator station and maintenance areas — Bluntness of
edges.
3 Terms and definitions
For the purposes of this document the terms and definitions given in EN 1070:1998 and the following
apply.
Definitions used in EN and ISO standards referred to in this document are also valid for this document.
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3.1
mobile demolition machine
machine, including equipment and attachment (working tool) (see EN ISO 6165:1999), which is
purpose built to demolish, cut, loosen, separate, pick up, transport and distribute component parts of
buildings, civil engineering structures, road works or other areas such as quarries
3.2
base machine
machine without equipment or attachment, that includes the mountings necessary to secure
equipment, as required, e. g. operator protective structures for demolition
3.3
equipment
boom, arm and associated linkage which provides articulation and which is attached to the base
machine and provides at its outer end a mounting either for direct fixing of an attachment or for fixing
an attachment via an attachment bracket
3.4
attachment (working tool)
removable device mounted either directly to the equipment or on an attachment bracket to fulfil the
primary function of the machine or for a specific use
3.5
breaker
attachment with tooth, teeth and/or cutting edges, used for breaking concrete or cutting steel
3.6
hydraulic hammer
attachment with a hydraulically operated working tool (e. g. chisel) used to demolish structures. The
working tool is impacted by a piston to penetrate the material
3.7
road surface breaker
mobile demolition machine designed and built for the breaking of roads or similar surfaces
3.8
danger zone
zone within and/or around demolition machinery in which a person risks being injured by movement of
the base machine, its equipment or attachments, and flying and/or falling debris
3.9
working zone
space around a machine in which the machine, its equipment and attachment are moved in order to
carry out work
3.10
exposed person
person wholly or partially in the danger zone
4 List of significant h
...
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