Railway applications - Rescue coupler - Performance requirements, specific interface geometry and test methods

This European Standard specifies the requirements for the rescue coupler for train sets compliant with the Technical Specification for Interoperability High Speed Rolling Stock. It defines the interfaces to which it has to match during rescue operations. It is suitable for locomotives fitted with UIC 520 pattern draw gear and buffers, i.e. moveable draw hook and draw gear capable of compressive loading. )
Provisions going beyond the scope of this European Standard need to be agreed upon by the contracting parties involved.

Bahnanwendungen - Abschleppkupplung - Leistungsanforderungen, spezifische Schnittstellengeometrie und Prüfverfahren

Diese Europäische Norm definiert die Anforderungen an die Abschleppkupplung von Zügen, die der Technischen Spezifikation für die Interoperabilität von Hochgeschwindigkeitsfahrzeugen entsprechen. Sie legt ihre Schnittstellenbedingungen für den Abschleppbetrieb fest. Sie ist geeignet für Lokomotiven mit Zug- und Stoßeinrichtungen nach UIC 520, d. h. mit beweglichem Zughaken und druckbeanspruchungstauglicher Zug- und Stoßeinheit. )
Über den Anwendungsbereich dieser Europäischen Norm hinausgehende Bestimmungen sind von den Vertragsparteien zu regeln.

Applications ferroviaires - Attelage de secours - Exigences concernant la performance, la géométrie des interfaces et les méthodes d'essai

La présente Norme européenne fixe des exigences concernant les attelages de secours des rames couvertes par la Spécification Technique d’Interopérabilité relative au matériel roulant a grande vitesse. Elle définit les interfaces  auxquelles ils doivent correspondre pendant les opérations de secours. Elle convient aux locomotives équipées d’organes de chocs et de traction respectant la fiche UIC 520, c'est-a-dire possédant un crochet mobile et un appareil de traction supportant un chargement en compression )
Les dispositions qui dépassent le domaine d’application de la présente Norme européenne doivent faire l’objet d’un accord conclu par les parties contractantes intéressées.

Železniške naprave – Vlečna spenjača – Zahteve za izdelavo, geometrija vmesnika in preskusne metode

General Information

Status
Withdrawn
Publication Date
28-Feb-2007
Withdrawal Date
07-Nov-2010
Technical Committee
Current Stage
9900 - Withdrawal (Adopted Project)
Start Date
08-Nov-2010
Due Date
01-Dec-2010
Completion Date
08-Nov-2010

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EN 15020:2007
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2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Railway applications - Rescue coupler - Performance requirements, specific interface geometry and test methodsApplications ferroviaires - Attelage de secours - Exigences concernant la performance, la géométrie des interfaces et les méthodes d'essaiBahnanwendungen - Abschleppkupplung - Leistungsanforderungen, spezifische Schnittstellengeometrie und PrüfverfahrenTa slovenski standard je istoveten z:EN 15020:2006SIST EN 15020:2007en45.060.10Tractive stockICS:SLOVENSKI
STANDARDSIST EN 15020:200701-marec-2007







EUROPEAN STANDARDNORME EUROPÉENNEEUROPÄISCHE NORMEN 15020November 2006ICS 45.060.01 English VersionRailway applications - Rescue coupler - Performancerequirements, specific interface geometry and test methodsApplications ferroviaires - Attelage de secours - Exigencesconcernant la performance, la géometrie des interfaces etles méthodes d'essaiBahnanwendungen - Abschleppkupplung -Leistungsanforderungen, spezifischeSchnittstellengeometrie und PrüfverfahrenThis European Standard was approved by CEN on 2 October 2006.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the Central Secretariat or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the officialversions.CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania,Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMITÉ EUROPÉEN DE NORMALISATIONEUROPÄISCHES KOMITEE FÜR NORMUNGManagement Centre: rue de Stassart, 36
B-1050 Brussels© 2006 CENAll rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 15020:2006: E



EN 15020:2006 (E) 2 Contents Page Foreword.3 1 Scope.4 2 Normative references.4 3 Terms and definitions.4 4 Product requirements.5 5 Test requirements.8 Annex A (informative)
Automatic coupler.10 Annex B (normative)
Rescue coupler.14 Annex C (informative)
Characteristics of the rescue vehicle.18 Annex D (informative)
Air pipe coupling heads.21 Annex ZA (informative)
Relationship between this European Standard and the Essential Requirements of Directive 96/48/EC, as amended by Directive 2004/50/EC.24 Bibliography.26
Figure 1 — Pneumatic connection between the rescue vehicle and the rescue coupler.7 Figure A.1 — Automatic coupler (front view).10 Figure A.2 — Automatic coupler (top view).11 Figure A.3 — Automatic coupler (lateral view).12 Figure A.4 — Automatic coupler (isometric view).13 Figure B.1 — Rescue coupler (lateral view).14 Figure B.2 — Rescue coupler (top view).15 Figure B.3 — Rescue coupler (front view).16 Figure B.4 — Rescue coupler (isometric view).17 Figure C.1 — Draw hook.18 Figure C.2 — Available space for locomotives with foot-step.19 Figure C.3 — Connection for air pipes (see UIC 648:2001, Annex A).20 Figure D.1 — Coupling head for brake pipe.21 Figure D.2 — Washer.22 Figure D.3 — Washer with bevelled edge.22 Figure D.4 — Coupling head for main reservoir pipe.23



EN 15020:2006 (E) 3 Foreword This document (EN 15020:2006) has been prepared by Technical Committee CEN/TC 256 “Railway applications”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by May 2007, and conflicting national standards shall be withdrawn at the latest by May 2007. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of Directive 96/48/EC1), as amended by Directive 2004/50/EC2). For relationship with the EU Directive, see informative Annex ZA, which is an integral part of this document. The requirements on coupling interfaces of end couplers will be dealt with in a new work item. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
1) Official Journal of the European Communities No L 235 of 17.9.96. 2) Official Journal of the European Communities No L 164 of 30.4.2004.



EN 15020:2006 (E) 4 1 Scope This European Standard specifies the requirements for the rescue coupler for train sets compliant with the Technical Specification for Interoperability High Speed Rolling Stock. It defines the interfaces to which it has to match during rescue operations. It is suitable for locomotives fitted with UIC 520 pattern draw gear and buffers, i.e. moveable draw hook and draw gear capable of compressive loading.3) Provisions going beyond the scope of this European Standard need to be agreed upon by the contracting parties involved. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. prEN 15085, Railway applications — Welding of railway vehicles and components
EN ISO 5817, Welding — Fusion-welded joints in steel, nickel, titanium and their alloys (beam welding excluded) — Quality levels for imperfections (ISO 5817:2003) 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 rescue coupler special coupling that enables the hauling and propelling of a failed train unit or train set by another vehicle that is equipped with different coupling design 3.2 rescue vehicle type of vehicle used to rescue a failed train unit or train set 3.3 automatic coupler latch-type automatic coupler allowing the mechanical, pneumatic and in some cases electrical connection between two train units or train sets without manual assistance, also known as "Scharfenberg system type 10" automatic coupler 3.4 draw hook part of a conventional and mechanical manual coupling, also known as UIC draw hook 3.5 main reservoir pipe pipe containing air pressure at a value which is sufficient to supply subsystems including the brake system [EN 14478:2005]
3) UIC 520 will be replaced by a European Standard on draw gear and buffers which is in preparation (prEN 15551 for buffers and prEN 15566 for draw gears).



EN 15020:2006 (E) 5 3.6 brake pipe pipe containing and conveying fluid, usually air, enabling train brake control [EN 14478:2005] 3.7 air pipe coupling head special connection situated at the free end of the hoses used for conventional pneumatic links between vehicles (see Annex D) 4 Product requirements 4.1 Rescue coupler characteristics
The rescue coupler shall be compatible with:  the Scharfenberg® system type 10 automatic coupler4) having the dimensions specified in Annex A and
 the draw hook having the dimensions shown in Figure C.1. The main dimensions and characteristics of the rescue coupler shall be as given in Annex B. The mass of the complete rescue coupler in its operational condition shall not exceed 50 kg. The rescue coupler shall be able to withstand the following loads without permanent deformation:  maximum tensile load = 300 kN;  maximum compressive load = 250 kN. NOTE There are no fatigue requirements for the rescue coupler. The rescue coupler shall be equipped with handles or components which serve as such for transport and lifting. Material certificates and weld-classes used shall meet current requirements. Welded parts shall be in accordance with prEN 15085 and EN ISO 5817. 4.2 Rescue vehicle characteristics The rescue vehicle characteristics to be taken into account are defined as follows:  connections for electric cables and air pipes on head stocks of locomotives (see Figure C.3);  draw hook (see Figure C.1). Due to different markings located on both sides of the hook it is compulsory to consider a 2059+ mm hook width;  pneumatic coupling for brake pipe and main air reservoir pipe (see Annex D). The rescue coupler pneumatic pipes and their connections shall be provided for a 10 bar pressure.
4)
Scharfenberg® is a registered trademark of Voith Turbo Scharfenberg, Salzgitter, Germany. This information is given for the convenience of users of this European Standard and does not constitute an endorsement by CEN of the product bearing this trademark. Equivalent products may be used if they can be shown to lead to the same results.



EN 15020:2006 (E) 6 4.3 Fitting procedure The rescue coupler shall be placed close to the front of the rescue vehicle. The rescue coupler shall be mounted on the draw hook. It shall be possible for the coupler to be lifted and mounted onto the draw hook of the rescue vehicle by no more than two persons. The available space around the draw hook of the rescue vehicle shall be taken into account. Mounting of the rescue coupler on the draw hook shall not require any special tools.
The coupler shall be secured to the draw hook with a fixing device in such a way that it cannot freely move or come off the draw hook during the rescue operation. Once the rescue coupler is mounted on the draw hook of the rescue vehicle:  the installed rescue coupler shall have at least ± 6° vertical movement from the horizontal during operation;  it shall be possible for the coupler to be adjusted vertically on the draw hook without the need for special tools;  coupling and uncoupling operation shall not require any human presence between the rescue vehicle and the failed train unit or train set whilst either is being moved;  the rescue coupler and the pneumatic
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