SIST EN 791:2000+A1:2009

Drill rigs - Safety

1.1   The general term "Drill Rig" covers several differing types of machines for use in the construction industry, water well drilling industry, mining and quarrying, for use above ground as well as underground and for tunnel construction. The differing tasks determine the choice of drilling method and type of machine. For this reason there are many possible ways to separate drill rigs into different groups, e.g. in accordance with:
-   The task;
-   The drilling method used;
-   The cutting removal method;
-   The type of construction work.
The methods used for drilling can be basically differentiated in percussive and rotary drilling principles.
Percussive drilling is a method by which the hole is produced by crushing the ground or rock at the bottom of the drill-hole by striking it with the drilling tool and removing the cuttings out of the bore-hole.
Rotary drilling is a method in which the drilling tool at the bottom of the borehole is rotated and at the same time, a feed force is applied by a feed system or drill collar. The ground or rock at the bottom of the borehole is crushed or cut by pressure, shear or tensile stress produced by the different drilling tools. The cuttings are periodically or continuously removed out of the bore hole.
Rotary percussive drilling is performed by a piston striking directly on the bit (down the hole hammer drills) or by percussive energy transmitted via a drill string to the bit. The piston is powered by either hydraulic fluid or compressed air.
At the same time the drill bit is rotated either continuously or intermittently.
The cuttings are continuously removed out of the borehole by a flushing medium, air or fluid which is carried to the drilling tool.
Typical examples of drill rigs covered by this standard are:
-   Cable tool drill rig;
-   Pile drill rigs;
-   Pile top drill rig;
-   Raise borer;
-   Reverse circulation drill rig;
-   Rotary and percussive drill rig for underground drilling;
-   Rotary and percussive drill rig

Bohrgeräte - Sicherheit

1.1   Der allgemeine Begriff "Bohrgerät" umfasst mehrere unterschiedliche Typen von Geräten zum Gebrauch in der Bau  und Brunnenbohrindustrie, im Bergbau und im Steinbruch, im Über  als auch im Untertageeinsatz und im Tunnelbau.
Die verschiedenen Aufgaben bestimmen die Wahl des Bohrverfahrens und des Gerätetyps. Aus diesem Grund gibt es sehr viele Möglichkeiten, Bohrgeräte in verschiedene Gruppen zu unterteilen, z. B. entsprechend
-   der Aufgabe;
-   dem angewandten Bohrverfahren;
-   der Art der Bohrgutförderung;
-   der Art der Bauarbeit.
Die zum Bohren benutzten Verfahren können grundsätzlich in das Schlagbohr  und Drehbohrprinzip unterschieden werden.
Schlagbohren ist ein Verfahren, bei dem die Bohrung durch Zerstören des Bodens oder Fels an der Bohrlochsohle mittels Schlagwirkung des Bohrwerkzeuges und Entfernen des Bohrgutes aus dem Bohrloch hergestellt wird.
Drehbohren ist ein Verfahren, bei dem das Bohrwerkzeug an der Bohrlochsohle rotiert und zur gleichen Zeit eine Vorschubkraft durch ein Vorschubsystem oder durch den Einsatz einer Schwerstange erzeugt wird.
Der Boden oder der Fels an der Bohrlochsohle wird durch Druck , Scher  oder Zugspannungen zerstört, die durch die verschiedenen Bohrwerkzeuge erzeugt werden.
Drehschlagbohren erfolgt durch einen Kolben, der direkt auf die Bohrkrone schlägt (Imlochhammer), oder durch Übertragung der Schlagenergie über den Bohrstrang auf die Bohrkrone. Der Kolben wird durch hydraulische Flüssigkeit oder Druckluft angetrieben.
Zur gleichen Zeit rotiert die Bohrkrone entweder kontinuierlich oder intermittierend.
Das Bohrgut wird kontinuierlich aus dem Bohrloch durch ein Spülmedium, Luft oder Wasser, entfernt, das zur Bohrkrone geführt wird.
Typische Beispiele von Bohrgeräten, die durch diese Norm erfasst werden:
-   Seilschlagbohrgerät;
-   Pfahlbohrgerät;
-   Aufsatzbohranlage;
-   Raise borer;
-   Drehtischbohrgerät;
-   Untertage Sprenglochbohrgerät (Drehen und Drehschlagen);
-   Übertage Sprenglochbohrgerät (Drehen (...)

Appareils de forage - Sécurité

1.1   Le terme général «appareil de forage» englobe plusieurs types de machines différentes destinées aux industries de la construction, du forage des puits d'eau, des mines et des carrières et utilisées tant en surface que dans les chantiers souterrains ou de percement de tunnels. Les différentes tâches déterminent le choix des méthodes de forage et du type de machine. C'est la raison pour laquelle il existe de nombreuses possibilités de classement des appareils de forage en différents groupes en fonction de :
   la tâche ;
   la méthode de forage utilisée ;
   la méthode d'enlèvement des déblais ;
   le type de chantier de construction.
Les méthodes de forage peuvent être fondamentalement divisées en systèmes par percussion et en systèmes par rotation.
Le forage par percussion est une méthode selon laquelle le trou est foré en broyant la terre ou le roc au fond du trou de forage en le frappant à I'aide de I'outil de forage et en évacuant les déblais hors du forage.
Le forage par rotation est une méthode dans laquelle I'outil de forage au fond du forage est entraîné en rotation et auquel on applique simultanément une force d'avance par un dispositif d'avance ou des masses tiges.
Le sol ou la roche au fond du forage est broyé ou découpé par pression, cisaillement ou effort de traction produit par différents outils de forage. Les déblais sont évacués périodiquement ou en continu à I'extérieur du forage.
Le forage par roto-percussion est exécuté par un piston qui frappe directement I'outil de forage (forage au marteau fond de trou) ou en transmettant l'énergie de percussion au trépan par un train de tiges. Le piston est mû par une source d'énergie hydraulique ou pneumatique par air comprimé.
Simultanément, I'outil de forage est entraîné en rotation de manière continue ou intermittente.
Les déblais sont évacués en continu à l'extérieur du forage, en les chassant à I'aide d'un fluide ou d'air amené jusqu'à I'outil de forage.

Vrtalna oprema - Varnost

General Information

• Status: Withdrawn
• Publication Date: 30-Mar-2009
• Withdrawal Date: 18-Aug-2014
• ICS: 25.080.40 - Drilling machines
• ICS: 91.220 - Construction equipment
• Technical Committee: I13 - Imaginarni 13
• Current Stage: 9900 - Withdrawal (Adopted Project)
• Start Date: 19-Aug-2014
• Due Date: 11-Sep-2014
• Completion Date: 19-Aug-2014
• Directive: 2006/42/EC - Directive 2006/42/EC of the European Parliament and of the Council of 17 May 2006 on machinery, and amending Directive 95/16/EC (recast)
• Directive: 98/37/EC - Machinery
• Mandate: M/079 - Mandate to CEN and CENELEC for standardization in the field of machines
• Mandate: M/396 - Mandate to CEN and Cenelec for standardisation in the field of machinery
• Ref Project: EN 791:1995+A1:2009 - Drill rigs - Safety

Relations

• Replaced By: SIST EN 16228-6:2014 - Drilling and foundation equipment - Safety - Part 6: Jetting, grouting and injection equipment
• Effective Date: 01-Oct-2014
• Replaced By: SIST EN 16228-5:2014 - Drilling and foundation equipment - Safety - Part 5: Diaphragm walling equipment
• Effective Date: 01-Oct-2014
• Replaced By: SIST EN 16228-4:2014 - Drilling and foundation equipment - Safety - Part 4: Foundation equipment
• Effective Date: 01-Oct-2014
• Replaced By: SIST EN 16228-2:2014 - Drilling and foundation equipment - Safety - Part 2: Mobile drill rigs for civil and geotechnical engineering, quarrying and mining
• Effective Date: 01-Oct-2014
• Replaced By: SIST EN 16228-3:2014 - Drilling and foundation equipment - Safety - Part 3: Horizontal directional drilling equipment (HDD)
• Effective Date: 01-Oct-2014
• Replaced By: SIST EN 16228-1:2014 - Drilling and foundation equipment - Safety - Part 1: Common requirements
• Effective Date: 01-Oct-2014
• Replaced By: SIST EN 16228-7:2014 - Drilling and foundation equipment - Safety - Part 7: Interchangeable auxiliary equipment
• Effective Date: 01-Oct-2014
• Consolidates: SIST EN 791:2000 - Drill rigs - Safety
• Effective Date: 01-May-2009
• Consolidates: SIST EN 791:2000/kprA2:2008 - Drill rigs - Safety
• Effective Date: 01-May-2009

Standards Content (Sample)

SLOVENSKI STANDARD
01-maj-2009
Vrtalna oprema - Varnost
Drill rigs - Safety
Bohrgeräte - Sicherheit
Appareils de forage - Sécurité
Ta slovenski standard je istoveten z: EN 791:1995+A1:2009
ICS:
25.080.40 Vrtalniki Drilling machines
91.220 Gradbena oprema Construction equipment
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EUROPEAN STANDARD
EN 791:1995+A1
NORME EUROPÉENNE
EUROPÄISCHE NORM
February 2009
ICS 91.220 Supersedes EN 791:1995
English Version
Drill rigs - Safety
Appareils de forage - Sécurité Bohrgeräte - Sicherheit
This European Standard was approved by CEN on 1 July 1995 and includes Amendment 1 approved by CEN on 20 December 2008.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the CEN Management Centre or to any CEN member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the
official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,
Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.

EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

Management Centre: rue de Stassart, 36  B-1050 Brussels
© 2009 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 791:1995+A1:2009: E
worldwide for CEN national Members.

Contents Page
Foreword .5
Introduction .6
1 Scope .6
2 Normative references .8
3 Definitions .9
4 List of hazards . 12
5 Safety requirements and measures . 13
5.1 General safety requirements . 13
5.1.1 Intended use of the drill rig . 13
5.1.2 Ergonomics . 13
5.1.3 Hot and cold surfaces and sharp edges . 13
5.1.4 Ventilating ports. 13
5.1.5 Hoses, pipes and fittings under pressure . 13
5.1.6 Materials . 13
5.1.7 Handling of the drill rig and its parts . 13
5.1.8 Access to operating positions and servicing points . 14
5.1.9 Isolation of energy sources . 14
5.2 Driving, tramming and operating position . 14
5.2.1 General . 14
5.2.2 Operator's position . 14
5.2.3 Underground drill rigs . 15
5.2.4 Visibility . 15
5.3 Controls, functions, systems . 15
5.3.1 General . 15
5.3.2 Starting . 15
5.3.3 Stopping . 16
5.3.4 Failure of the power supply . 16
5.3.5 Failure in a control circuit . 16
5.4 Control devices . 17
5.4.1 General . 17
5.4.2 Emergency stop and safety devices . 17
5.4.3 Verification . 18
5.5 Stability . 18
5.5.1 General stability criteria . 18
5.5.2 Definitions for stability calculations . 18
5.5.3 Verification of stability . 24
5.5.4 Ground pressure, calculation for crawler mounted drill rigs . 26
5.6 Carrier brakes . 28
5.6.1 General . 28
5.6.2 General requirements for wheel mounted drill rigs . 28
5.6.3 Service braking system for wheel mounted drill rigs . 28
5.6.4 Secondary braking system for wheel mounted drill rigs . 29
5.6.5 Parking braking system for wheel and crawler mounted drill rigs . 29
5.6.6 The service, secondary and parking braking systems on crawler mounted drill rigs . 29
5.6.7 Braking systems for "skid steer" wheel mounted drill rigs . 29
5.6.8 Verification . 29
5.7 Protection against moving parts . 30
5.7.1 General . 30
5.7.2 Transmission parts . 30
5.7.3 Moving parts involved in the working process . 30
5.8 Electrical installations . 31
5.8.1 Electric power installation . 31
5.8.2 Battery installation . 32
5.9 Hydraulic installations . 32
5.10 Pneumatic installations . 32
5.11 Lighting. 32
5.11.1 Working light . 32
5.11.2 Illumination when tramming . 33
5.12 Fire protection . 33
5.12.1 General . 33
5.12.2 Fire extinguishers . 33
5.12.3 Installation of fire extinguishers . 33
5.13 Noise and vibration . 34
5.13.1 General . 34
5.13.2 Noise . 34
5.13.3 Vibration . 34
5.14 Dust and gases . 34
5.14.1 Dust suppression . 34
5.14.2 Engines and engine exhausts . 34
5.15 Draw-works, winches and ropes . 35
5.15.1 General . 35
5.15.2 Safety requirements . 35
5.15.3 Winches for operating a drill rig on slopes . 36
5.16 Roller and leaf chains . 37
5.17 Masts, derricks, feed beams and working platforms . 37
5.17.1 General . 37
5.17.2 Racking and working platforms . 38
5.17.3 Personnel lift for operational work . 38
5.17.4 Movable platforms for service, maintenance and repair . 39
5.17.5 Access . 39
5.17.6 Escape systems . 39
5.18 Special requirements for remotely controlled and automated drill rigs . 39
5.18.1 Operating position . 39
5.18.2 Emergency stop . 39
5.18.3 Control system . 39
5.18.4 Fire protection . 40
5.19 Warning devices . 40
6 Verification of safety requirements/measures . 40
7 Instructions for use – Instruction handbooks . 41
7.1 Marking – Data plate . 41
7.2 Indicators. 41
7.2.1 Information indicators . 41
7.2.2 Warning signs for residual hazards . 41
7.3 Maintenance . 42
7.4 Instruction handbooks for drill rigs . 42
7.4.1 General . 42
7.4.2 Operator's instructions . 42
7.4.3 Special safety instructions in the operator's instructions . 44
7.4.4 Maintenance instructions . 45
7.4.5 Special safety instructions in the maintenance instruction . 45
7.4.6 Spare parts list . 46
Annex A (normative) Measurement of noise and vibration . 47
Annex B (normative) Instructions for the examination and checking of blocks, wire ropes and
chains . 49
Annex C (normative) Brake test for drill rigs excluding truck and tractor mounted drill rigs . 50
Annex D (normative) Hazards related to operation modes of drill rigs . 53
Annex E (informative) Symbols and signs . 55
Annex F Bibliography . 68
Annex ZA (informative) !Relationship between this European Standard and the Essential
Requirements of EU Directive 98/37/EC, amended by 98/79/EC" . 69
Annex ZB (informative) !Relationship between this European Standard and the Essential
Requirements of EU Directive 2006/42/EC" . 70

Foreword
This document (EN 791:1995+A1:2009) has been prepared by CEN/TC 151 “Construction equipment and
building material machines - Safety”, the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an identical
text or by endorsement, at the latest by August 2009, and conflicting national standards shall be withdrawn at
the latest by December 2009.
This document has been prepared under a mandate given to CEN by the Commission of the European
Communities and the European Free Trade Association, and supports the essential requirements of
EC Directive(s).
This document includes Amendment 1, approved by CEN on 2008-12-20.
This document supersedes EN 791:1995.
The start and finish of text introduced or altered by amendment is indicated in the text by tags ! ".
!For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this
document."
This standard is a type C-standard in the structure of A-/B-/C-standards as defined in EN 292.
The Annex A is normative and contains "Measurement of noise and vibration", the Annex B is normative and
contains "Instructions for the examination and checking of blocks, wire ropes and chains", the Annex C is
normative and contains "Brake test for drill rigs excluding truck and tractor mounted drill rigs", the Annex D is
normative and contains "Hazards related to operation modes of drill rigs", the Annex D is normative and
contains "Hazards related to operation modes of drill rigs", the Annex E is informative and contains "Symbols
and signs" and the Annex F is informative and contains "Bibliography".
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech
Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain,
Sweden, Switzerland and United Kingdom.

Introduction
The extent to which hazards are covered is indicated in the scope of this standard.
In addition, machinery should comply as appropriate with EN 292 for hazards which are not covered by this
standard.
Those hazards that are relevant for all mechanical, electrical, hydraulic, pneumatic and other equipment of
machinery and that are dealt with in standards for common use are not covered by this standard.
Reference to pertinent standards of this kind is made where such standards are applicable and so far as is
necessary.
1 Scope
1.1 The general term "Drill Rig" covers several differing types of machines for use in the construction
industry, water well drilling industry, mining and quarrying, for use above ground as well as underground and
for tunnel construction. The differing tasks determine the choice of drilling method and type of machine. For
this reason there are many possible ways to separate drill rigs into different groups, e.g. in accordance with:
 The task;
 The drilling method used;
 The cutting removal method;
 The type of construction work.
The methods used for drilling can be basically differentiated in percussive and rotary drilling principles.
Percussive drilling is a method by which the hole is produced by crushing the ground or rock at the bottom
of the drill-hole by striking it with the drilling tool and removing the cuttings out of the bore-hole.
Rotary drilling is a method in which the drilling tool at the bottom of the borehole is rotated and at the same
time, a feed force is applied by a feed system or drill collar. The ground or rock at the bottom of the borehole
is crushed or cut by pressure, shear or tensile stress produced by the different drilling tools. The cuttings are
periodically or continuously removed out of the bore hole.
Rotary percussive drilling is performed by a piston striking directly on the bit (down the hole hammer drills)
or by percussive energy transmitted via a drill string to the bit. The piston is powered by either hydraulic fluid
or compressed air.
At the same time the drill bit is rotated either continuously or intermittently.
The cuttings are continuously removed out of the borehole by a flushing medium, air or fluid which is carried to
the drilling tool.
Typical examples of drill rigs covered by this standard are:
 Cable tool drill rig;
 Pile drill rigs;
 Pile top drill rig;
 Raise borer;
 Reverse circulation drill rig;
 Rotary and percussive drill rig for underground drilling;
 Rotary and percussive drill rig for surface drilling;
 Rotary drill rig with power swivel;
 Rotary spindle rig;
 Rotary drill rig for underground use.
A casing or a drilling fluid may be used to stabilize the bore hole.
Drill rigs are stationary during drilling. They may move from one place of work to another, under their own
power. Self propelled drill rigs may include those mounted on lorries, wheeled chassis, tractors, crawlers, skid
bases (pulled by winch). When drill rigs are mounted on lorries, tractors and trailers, or are wheeled based,
transportation may be carried out at higher speeds and on public roads. When designing and constructing
these units attention is drawn to regulations covering both the drill rig and traffic regulations.
The questions of safety and ergonomic criteria in this standard mainly refer to the principal work, e.g. when
the machine is stationary and drilling. In many cases the driver is also the operator of the drill rig.
1.2 This standard deals with the significant hazards pertinent to mechanized drill rigs, when used as
intended and under the conditions foreseen by the manufacturer. It specifies requirements of safety
concerning the design, construction, operation and maintenance. This standard applies to drill rigs for surface
and underground drilling in the tunnelling, mining, construction and water well drilling industries. Casing units
are also covered by this standard.
If the base of a drill rig consists of an excavator, crane, etc. it shall be covered by its own standards to the
extent the requirements of this standard are not applicable.
NOTE 1 If a drill rig operates with attachments other than those for drilling according to this standard, e.g. pile driving,
the safety standards applying to such machines shall also be complied with.
For drill rigs to be used in an explosive atmosphere (coal mining etc.) the relevant standards apply
additionally.
NOTE 2 CEN/TC 196 is preparing complementary standards for machines to be used in explosive atmospheres.
Oil and gas industry drill rigs are not covered by this standard.
2 Normative references
This European Standard incorporates, by dated or undated references, provisions from other publications.
These normative references are cited at the appropriate places in the text and the publications are listed
hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to
this European Standard only when incorporated in it by amendment or revision. For undated references the
latest edition of the publication referred to applies.
EN 3:1975, Portable fire extinguishers.
EN 292-1:1991, Safety of machinery — Basic concepts, general principles for design — Part 1: Basic
terminology, methodology.
EN 292-2:1991, Safety of machinery — Basic concepts, general principles for design — Part 2: Technical
principles and specifications.
EN 294:1992, Safety of machinery — Safety distances to prevent danger zones being reached by the upper
limbs.
EN 418:1992, Safety of machinery — Emergency stop equipment, functional aspects — Principles for design.
prEN 563, Safety of machinery — Temperatures of touchable surfaces — Ergonomics data to establish
temperature limit values for hot surfaces.
prEN 953, Safety of machinery — General requirements for the design and construction of guards (fixed,
movable).
prEN 954-1, Safety of machinery — Safety related parts of control systems — Part 1: General principles for
design.
prEN 982, Safety requirements for fluid power systems and components — Hydraulics
prEN 983, Safety requirements for fluid power systems and components — Pneumatics
prEN 1037, Safety of machinery — Isolation and energy dissipation — Prevention of unexpected start-up.
ENV 1070:1993, Safety of machinery — Terminology.
EN 22860:1985, Earth-moving machinery — Minimum access dimensions.
EN 23164:1985, Earth-moving machinery — Laboratory evaluations of roll-over and falling-object protective
structures – Specifications for the deflection-limiting volume.
EN 23411:1988, Earth-moving machinery – Human physical dimensions of operators and minimum operator
space envelope.
EN 50081-2:1993, Electromagnetic compatibility — Generic emission standard — Part 2: Industrial
environment.
EN 50082-2:1994, Electromagnetic compatibility — Generic immunity standard — Part 2: Industrial
environment.
EN 60204-1:1992, Electrical equipment of industrial machines — Part 1: General requirements.
ISO 2631-1:1985, Evaluation of human exposure to whole-body vibration — Part 1: General requirements.
ISO 2867:1989, Earth-moving machinery — Access systems.
ISO 3449:1992, Earth-moving machinery — Falling-object protective structures — Laboratory tests and
performance requirements.
ISO 3450:1985, Earth-moving machinery — Wheeled machines — Performance requirements and test
procedures for braking systems.
ISO 3457:1986, Earth-moving machinery — Guards and shields — Definitions and specifications.
ISO 3471-1:1986, Earth-moving machinery — Roll-over protective structures — Laboratory tests and
performance requirements — Part 1: Crawler, wheel loaders and tractors, backhoe loaders, graders, tractor
scrapers, articulated steel dumpers.
ISO 3795:1989, Road vehicles and tractors and machinery for agriculture and forestry — Determination of
burning behaviour of interior materials.
ISO 4302:1981, Cranes, wind load assessment.
ISO 4309:1990, Cranes — Wire ropes — Code of practice for examination and discard.
ISO 4872:1978, Acoustics — Measurement of airborne noise emitted by construction equipment intended for
outdoor use — Method for determining compliance with noise limits.
ISO 6682:1986, Earth-moving machinery — Zones of comfort and reach for controls.
ISO 10570:1992, Earth-moving machinery — Articulated frame lock — Performance requirements.
ISO/DIS 11201:1993, Acoustics — Noise emitted by machinery and equipment — Measurement of emission
sound pressure levels at the work-station and at other specified positions — Engineering method in an
essentially free field over a reflecting plane.
IEC 651:1979, Sound level meters.
IEC 804:1985, Integrating-averaging sound level meters.
3 Definitions
For the purposes of this standard, the definitions of ENV 1070:1993 apply. Additional definitions, specifically
needed for drill rigs, are added below.
3.1
danger zone
any zone within and/or around a drill rig in which a person is exposed to risk of injury or damage to health
NOTE For a drill rig this means the area in which a person can be reached by an operational movement of the drill
rig, its working devices, its auxiliary equipment or swinging or falling equipment
3.2
working area
an area near a machine in which its tools are moved in order to carry out work.
3.3
exposed person
a person wholly or partially in the danger zone
3.4
operator
a person operating the drill rig while drilling. He may also be the driver of the rig.
3.5
driver
a person responsible for the movement of the drill rig.
NOTE The driver may be transported on the drill rig, may be on foot (pedestrian driver) or he may control the drill rig
by remote control.
3.6
hook load
the actual load carried by the hook of the bottom block, including the weight of the bottom block and of the
running ropes.
NOTE A distinction shall be made between the normal operating case and the exceptional operating case as defined
in 3.7 and 3.8.
3.7
normal operating case
operating conditions that are normal or usual such as those occurring mainly during the sinking and clearing
out of bore holes.
NOTE The maximum permissible hook load under those conditions is designated as the normal hook load.
3.8
exceptional operating case
operating conditions, which do not arise frequently or are of limited duration and during which, the normal
hook load may be exceeded. The maximum permissible hook load under these conditions is designated as
the exceptional hook load.
NOTE Examples are fishing jobs and certain casing operations.
3.9
stability angle
the angle between the vertical plane, passing through the tipping line and the plane passing through the
centre of gravity, displaced as defined in 5.5.2 and the tipping line. The stability angle thus defines the tilt
angle to overturning.
3.10
tipping lines
a) or drill rigs, crawler and wheel mounted:
1) in the direction of travel, the lines connecting the lowest support points of contact of the idlers, rollers
or the drives of the tracks or the front wheels, see figures 2 to 6;
2) in sideward direction (perpendicular to the direction of travel), the lines passing through the centres
of the support contact areas on each side of the chassis. See figures 2 to 6.
b) For drill rigs on support legs:
The lines connecting the centres of the support legs/jacks on each side of the chassis see figures 2 and 5.
3.11
total vertical resultant force
the sum of the total weight force of the drill rig and all other working forces in the vertical direction.
NOTE Resultant horizontal forces (wind forces etc.) have an influence only on the position of the total vertical
resultant force.
3.12
tramming
short movements of a drill rig in drilling condition on site.
3.13
sweep radius
a special term for drill rigs with booms, being the outer radius, R, of the turning circle for a drill rig in tramming,
see figure 1.
Figure 1 — Sweep radius
3.14
safety factor of rope
the ratio between the minimum breaking load of a rope guaranteed by the manufacturer, and maximum pulling
force of a rope on the first layer of a winch.
3.15
examination
a periodic thorough visual inspection by a competent person to determine faults or damage, of all components
important to safety, and functional tests including all necessary measurements.
3.16
check
a frequent inspection of components by the operator or the maintenance personnel to detect obvious
damages or faults, and to determine, by means of spot checks, their ability to function normally.
3.17
personnel lift for operational work
a list used only for personnel transport and consisting of a guided platform on the mast.
NOTE The vertical movement is commonly winch operated.
3.18
movable platforms for maintenance and repair
a platform attached to parts of the drilling equipment, e.g. the drill head, which can be moved along the drill
mast. The attachment can be temporary or permanent.
NOTE Personnel and material can be moved on this platform and personnel can work from it.
R
4 List of hazards
This clause contains all hazards, as far as they are treated in this standard, identified by risk assessments
significant for drill rigs and which require action to eliminate or reduce risk.
Clause
4.1 Mechanical hazards
Drawing in or trapping 5.4.2.2; 7.4.3; 7.4.5
High pressure fluid ejection 5.1.5
Ejection of parts 5.2.2; 5.3.4; 5.7.4
Falling objects 5.2.2; 5.2.3
Loss of stability 5.5; 5.15
Slip, trip and fall 5.1.8; 5.17
4.2 Electrical hazards
Electrical contact directly or indirectly 5.1.9; 5.8
4.3 Thermal hazards
Hot and cold surfaces 5.1.3
4.4 Hazards generated by noise 5.2.2; 5.13.1; 5.13.2
4.5 Hazards generated by vibrations 5.13.3
4.6 Hazards generated by materials and substances processed,
used or exhausted
Harmful dust and exhaust emissions 5.14
Ejection of material from auger 7.4.2
Fire risk 5.12
4.7 Hazards generated by neglecting ergonomic principles 5.1.2; 5.2.1; 5.2.2; 5.4.1
Lighting 5.11
Visibility 5.2.4
4.8 Hazards caused by failure of energy supply, breaking down
of machinery parts and other functional disorders
Failure of energy supply 5.3.4; 5.1.9
Failure of control systems 5.3.5
Unexpected loss of machine stability 5.2.1; 5.15.3
Failures of brakes 5.6
Failures of roller and leaf chains 5.16

4.9 Hazards caused by missing and incorrectly positioned safety-related measures and
means
All kinds of guards 5.1.3; 5.1.4; 5.1.5; 5.2.2; 5.2.3;
5.4.2.3; 5.7.1; 5.7.2; 5.7.3
Safety-related devices 5.17.1; 5.17.2; 5.17.3; 5.17.4; 5.17.5; 5.17.6
Start and stop devices 5.3.1; 5.3.2; 5.3.3; 5.3.4; 5.3.5
Safety signs and tags 5.19; 7.2; Annex E
All kinds of information 5.7.3.4; 7
Energy supply disconnecting devices 5.1.9; 5.3.1
Emergency stops and safety devices 5.3.3; 5.4.2
Feeding and take off means for workpieces 5.7.3
See also Annex D for hazards in the various modes of operation of the drill rigs.
5 Safety requirements and measures
5.1 General safety requirements
5.1.1 Intended use of the drill rig
When developing and designing a drill rig its intended use shall be considered as well as uses which can be
reasonably expected in accordance with 5 of EN 292-1:1991.
5.1.2 Ergonomics
The drill rig shall be designed according to ergonomic principles to avoid fatigue and stress on the operator.
Consideration shall be given to the fact that operators may wear heavy gloves, footwear and other personal
protection equipment. For guidance, see EN 23411:1988 and ISO 6682:1986.
5.1.3 Hot and cold surfaces and sharp edges
Where there is a risk of human contact with hot or cold surfaces, such surfaces shall be protected by guards
or covers in accordance with 4.8 of ISO 3457:1986 and prEN 563. Surfaces and edges shall fulfil the
requirements of 3.1 of EN 292-2:1991.
5.1.4 Ventilating ports
The mechanical ventilation and the cooling ports shall be provided with grills or similar devices to prevent
fingers and limbs from reaching the moving components, in accordance with EN 294:1992.
5.1.5 Hoses, pipes and fittings under pressure
Pipes, hoses and fittings shall be able to withstand the stresses from the pressure. The hoses shall be marked
with the rated working pressure. The requirements of prEN 982 and prEN 983 shall be complied with.
Where there is a risk that a rupture of a hose or pipe at the operator's position could cause hazard to the
operator, the hoses and pipes in this area shall be provided with protective guards in accordance with 4.9 of
ISO 3457:1986.
Flushing hoses, such as air, grout and mud hoses, shall be secured against freeing themselves, by means of
adequate restraints.
5.1.6 Materials
Materials used in drill rigs shall be chosen so that they do not cause any danger to an exposed person's
health or safety. The materials shall be suitable for the foreseen ambient temperatures. The manufacturer
shall indicate in the operator's instructions the temperature range for which the drill rig is designed.
5.1.7 Handling of the drill rig and its parts
There shall be defined lifting points or devices for lifting the whole drill rig or parts of it. They may also be used
for holding and securing the machine during transport. Lifting points shall be clearly marked.
On articulated carriers there shall be a mechanical locking device for locking the articulated joint during lifting
and transport. The articulated frame lock shall be as specified in ISO 10570:1992.
Components and parts of a drill rig which require to be manually handled shall be designed in such a way as
to allow safe manual handling.
If the weight and/or a form of components prevent safe manual handling, they shall be so designed that lifting
appliances can be safely used.
5.1.8 Access to operating positions and servicing points
Stairs, ladders, catwalks, foot steps, hand holds, support handles, guard rails etc. shall be provided to allow
access in safety to all areas for normal operation, adjustment and maintenance. For guidance see
ISO 2867:1989.
When doors, windows and flaps are designed to open and close freely, it shall be possible to secure them in
both closed and open positions.
5.1.9 Isolation of energy sources
Drill rigs supplied with external energy shall be fitted with means to isolate them from all energy sources. Such
devices shall be clearly identified and it shall be possible to lock them if reconnection could endanger exposed
persons. The requirements in prEN 1037 and 5.3 of EN 60 204-1:1992 shall be complied with.
After the energy is shut off, it shall be possible to dissipate any energy remaining or stored in the circuits of the
drill rig without risk to exposed persons.
As an exception from the above requirements, certain circuits may remain connected to their energy sources,
e.g. to hold parts in position, to protect information, to provide interior lighting.
5.2 Driving, tramming and operating position
5.2.1 General
The driving, tramming and operating position(s) shall be designed and constructed so that all manoeuvres
necessary for the driving and operation of the drill rig can be performed by the operator from the driving and/or
operating position(s) without risk to himself or to other persons in the vicinity of the rig. Required space, leg
room etc. shall be in accordance with EN 23411:1988 and ISO 6682:1986.
For requirements regarding the driver's position on truck and tractor mounted drill rigs, see appropriate
standards.
For the tramming of a drill rig, where there is a risk of roll-over, an alternative driver's position or a roll-over
protective structure (ROPS) in accordance with ISO 3471-1:1986 shall be provided, so that the driver can
manoeuvre the drill rig without risk to himself. For some special applications remote control shall be provided.
5.2.2 Operator's position
Drill rigs shall be provided with a cab to protect the operator against noise, dust and adverse weather
conditions. There may however be types of drill rigs or operating conditions where it would not be appropriate
or possible to provide a cab.
Drill rigs shall be designed for and fitted with falling object protective structure (FOPS) if they are specified for
use in applications where there is a risk of rock fall. The FOPS shall comply with level II of ISO 3449:1992.
NOTE 1 The scope of ISO 3449:1992 excludes drill rigs. However for drill rigs the requirements of ISO 3449:1992 are
equally applicable as for earth-moving equipment.
Pile drill rigs shall in all cases be fitted with a protective roof. It shall meet the requirements of level I of
ISO 3449:1992.
Consideration shall also be given to protection against horizontally ejected objects, e.g. in the case of auger
and pile drilling.
The cab shall provide the following:
 Ventilation with adequate dust filtration where necessary and where applicable, hearing and/or cooling;
NOTE 2 For this requirement no verification is given.
 Protection against noise; the sound pressure level shall not exceed !80 dB(A)" within the cab when
tested in accordance with Annex A;
 Isolation against vibration of the floor, see 5.13.3;
 A means of rapid escape from the cab;
 An emergency exit, e.g. in the form of knock-out windows or knock-out panels, on a different side of the
cab from that where the normal exit is situated or provision of tools for breaking the window;
 A seat, unless the operator has to work in the standing position. The seat shall provide the operator with a
comfortable and stable working position and shall be easily adaptable to operators of different weight and
height. The seat shall be designed to reduce vibrations transmitted to the operator to the lowest level that
can be reasonably achieved.
 A windscreen cleaning device.
Transparent panels of doors and windows shall be made of laminated safety glass or equivalent material. The
material of the interior of the cab shall be in accordance with the requirements of 5.12.1.
If there is a risk of falling objects, drill rigs without a cab shall be fitted with a protectiv
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