Thermal spraying - Pre-treatment of surfaces of metallic parts and components for thermal spraying

The surface preparation of a work part may have a substantial effect on the performance of sprayed coatings especially with regard to their adhesion to the substrate and thus their protective action. In this standard, important principles are defined which must be taken into consideration when surfaces of metallic parts are prepared for thermal spraying. They are valid for new production as well as for the repair of worn parts.

Thermisches Spritzen - Vorbehandlung von Oberflächen metallischer Werkstücke und Bauteile für das thermische Spritzen

1 Anwendungsbereich
Die Oberflächenvorbereitung eines Bauteils kann einen wesentlichen Einfluss auf die Güte einer Spritzschicht haben. Dies gilt besonders bezüglich ihrer Haftung zum Grundwerkstoff und damit ihrer Schutzfunktion. In dieser Norm werden die besonderen Grundsätze festgelegt, die bei der Vorbereitung von Oberflächen metallischer Werkstücke zum thermischen Spritzen beachtet werden müssen. Sie gelten sowohl für die Neufertigung als auch für das Instandset-zen. Diese europäische Norm gibt Hinweise zu den notwendigen Verfahren und Werkstoffen, die über die in EN 22063 gegebenen hinausgehen.

Projection thermique - Traitement préalable de surfaces de pieces et composants métalliques pour projection thermique

Domaine d'application
La préparation des surfaces métalliques peut avoir un effet significatif sur les performances des couches projetées, notamment en ce qui concerne leur adhérence au matériau de base et, par conséquent, leur action de protection. La présente norme internationale décrit les principes de base a prendre en compte lors de la préparation des surfaces métalliques destinées a recevoir une protection par projection thermique. Ces principes valent tant pour une nouvelle production que pour la réparation de parties usées. La présente norme Européenne fournit des informations qui concernent les méthodes et produits nécessaires et completent celles données dans l'ISO 22063.

Vroče brizganje - Predobdelava površin kovinskih delov in komponent za vroče brizganje

General Information

Status
Withdrawn
Publication Date
28-Feb-2002
Withdrawal Date
01-Mar-2010
Current Stage
9900 - Withdrawal (Adopted Project)
Start Date
02-Mar-2010
Due Date
25-Mar-2010
Completion Date
02-Mar-2010

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SLOVENSKI STANDARD
SIST EN 13507:2002
01-marec-2002
9URþHEUL]JDQMH3UHGREGHODYDSRYUãLQNRYLQVNLKGHORYLQNRPSRQHQW]DYURþH
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Thermal spraying - Pre-treatment of surfaces of metallic parts and components for
thermal spraying
Thermisches Spritzen - Vorbehandlung von Oberflächen metallischer Werkstücke und
Bauteile für das thermische Spritzen
Projection thermique - Traitement préalable de surfaces de pieces et composants
métalliques pour projection thermique
Ta slovenski standard je istoveten z: EN 13507:2001
ICS:
25.220.10 Priprava površine Surface preparation
25.220.20 Površinska obdelava Surface treatment
SIST EN 13507:2002 en
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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SIST EN 13507:2002

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SIST EN 13507:2002
EUROPEAN STANDARD
EN 13507
NORME EUROPÉENNE
EUROPÄISCHE NORM
March 2001
ICS 25.220.10
English version
Thermal spraying - Pre-treatment of surfaces of metallic parts
and components for thermal spraying
Projection thermique - Traitement préalable de surfaces de Thermisches Spritzen - Vorbehandlung von Oberflächen
pièces et composants métalliques pour projection metallischer Werkstücke und Bauteile für das thermische
thermique Spritzen
This European Standard was approved by CEN on 20 January 2001.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the Management Centre has the same status as the official
versions.
CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece,
Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36  B-1050 Brussels
© 2001 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 13507:2001 E
worldwide for CEN national Members.

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SIST EN 13507:2002
Page 2
EN 13507:2001
Contents
Page
Foreword . 3
1 Scope . 4
2 Normative references . 4
3 Principles . 5
4 Methods of surface preparation . 5
4.1 Degreasing . 5
4.2 Grit Blasting . 5
4.3 Threading / Grooving . 7
4.4 Roughening by electric spark . 7
4.5 Cleaning by reversed transferred arc . 7
4.6 Bond coatings . 7
4.7 Precautions for health and safety protection . 7
5 Preheating . 7
6 Masking . 7
7 Effect of pre-treatment on the fatigue strength . 8

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SIST EN 13507:2002
Page 3
EN 13507:2001
Foreword
This European Standard has been prepared by Technical Committee CEN/TC 240 "Thermal spraying and thermally
sprayed coatings", the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an identical text or
by endorsement, at the latest by September 2001, and conflicting national standards shall be withdrawn at the latest
by September 2001.
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark, Finland,
France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden,
Switzerland and the United Kingdom.

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SIST EN 13507:2002
Page 4
EN 13507:2001
1 Scope
The surface preparation of a work part may have a substantial effect on the performance of sprayed coatings
especially with regard to their adhesion to the substrate and thus their protective action. In this standard, important
principles are defined which must be taken into consideration when surfaces of metallic parts are prepared for
thermal spraying. They are valid for new production as well as for the repair of worn parts. This European standard
provides information – additional to that given in EN 22063 – relating to the necessary procedures and media.
2 Normative references
This European Standard incorporates by dated or undated reference, provisions from other publications. These
normative references are cited at the appropriate places in the text and the publications are listed hereafter. For
dated references, subsequent amendments to or revisions of any of these publications apply to this European
Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the
publication referred to applies (including amendments).
EN 22063
Metallic and other inorganic coatings – Thermal spraying – Zinc, aluminium and their alloys (ISO 2063 : 1991,
modified)
EN ISO 8503-1
Preparation of steel substrates before application of paints and related products – Surface roughness
characteristics of blast-cleaned steel substrates – Part 1: Specifications and definitions for ISO surface profile
comparators for the assessment of abrasive blast-cleaned surfaces (ISO 8503-1:1988)
EN ISO 8503-2
Preparation of steel substrates before application of paints and related products – Surface roughness
characteristics of blast-cleaned steel substrates – Part 2: Method for the grading of surface profile of abrasive
blast-cleaned steel – Comparator procedure (ISO 8503-2:1988)
EN ISO 8503-3
Preparation of steel substrates before application of paints and related products – Surface roughness
characteristics of blast-cleaned steel substrates – Part 3: Method for the calibration of ISO surface profile
comparators and for the determination of surface profile – Focusing microscope procedure (ISO 8503:1988)
EN ISO 8503-4
Preparation of steel substrates before application of paints and related products – Surface roughness
characteristics of blast-cleaned steel substrates – Part 4: Method for the calibration of ISO surface profile
comparators and for the determination of surface profile – Stylus instrument procedure (ISO 8503-4:1988)
EN ISO 11124-2
Preparation of steel substrates before application of paints and related products – Specifications for metallic
blast-cleaning abrasives – Part 2: Chilled-iron grit (ISO 11124-2:1993)
EN ISO 11125-2
Preparation of steel substrates before application of paints and related products – Test methods for metallic
blast-cleaning abrasives – Part 2: Determination of particle size distribution (ISO 11125-2:1993)

EN ISO 11126-3
Preparation of steel substrates before application of paints and related products – Specifications for non-metallic
blast-cleaning abrasives – Part 3: Copper refinery slag (ISO 11126-3:1993)
EN ISO 11126-4
Preparation of steel substrates before application of paints and related products – Specifications for non-metallic
blast-cleaning abrasives – Part 4: Coal furnace slag (ISO 11126-4:1993)
EN ISO 12944-4
Paints and varnishes – Corrosion protection of steel structures by protective paint systems – Part 4: Types and
surface preparation (ISO 12944-4:1998)
ISO 8501-1
Preparation of steel substrates before application of paints and related products – Visual assessment of surface
cleanliness – Part 1: Rust grades and preparation grades of uncoated steel substrates and of steel substrates
after overall removal of previous coatings

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SIST EN 13507:2002
Page 5
EN 13507:2001
EN ISO 11126-7
Preparation of steel substrates before application of paints and related products – Specifications for non-metallic
blast-cleaning abrasives – Part 7: Fused aluminium oxide (ISO 11126-7:1995)
3 Principles
In order to provide satisfactory adhesion of sprayed coating to the substrate, the surface shall be properly prepared
1
and the subsequent spraying carried out with a minimum of delay ).
The metallic surface shall be processed until a technically clean interface is generated. Welding splashes and
residues of welding slag shall be removed, and welding seams and brazed or soldered joints must be prepared with
particular accuracy. Oxides, oil, grease and similar contamination shall be removed. The roughness of the surface
shall enable a good mechanical locking of the sprayed coating to the substrate. Grit blasting is a suitable method
for obtaining appropriate roughened and activated metallic surfaces, thereby also enlarging the effective area.
The surfaces shall be kept dry during the preparation and spraying process. For outdoor spraying this requirement
shall be met by taking suitable precautions.
4 Methods of surface preparation
Depending upon the function of the sprayed coatings and the initial condition of the surface different preparation
procedures are used. In all cases scale, rust, dust, and other contaminants shall be removed by mechanical
cleaning.
4.1 Degreasing
Oil and grease contaminants shall be removed thoroughly prior to processing the surface. In particular attention shall
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