EN 1010-3:2002+A1:2009
(Main)Safety of machinery - Safety requirements for the design and construction of printing and paper converting machines - Part 3: Cutting machines
Safety of machinery - Safety requirements for the design and construction of printing and paper converting machines - Part 3: Cutting machines
1.1 This European Standard applies to cutting machines used in paper converting:
- guillotines;
- three-knife trimmers;
- index cutting machines;
- trimmers;
- rotary cutters;
- round cornering machines;
- label punching machines.
This European Standard is only applicable in conjunction with !EN 1010-1:2004+A1". Both parts together identify all significant hazards relevant to the cutting machines when they are used as intended and under the conditions foreseen by the manufacturer (see Clause 4). The specific requirements of this European Standard take precedence over respective requirements of !EN 1010-1:2004+A1".
This European Standard is not applicable to cutting machines manufactured before the publication of this European Standard by CEN.
1.2 This standard does not apply to winder-slitters or sheeters (see EN 1034-1, EN 1034-3, prEN 1034-5).
Sicherheit von Maschinen - Sicherheitsanforderungen an Konstruktion und Bau von Druck- und Papierverarbeitungsmaschinen - Teil 3: Schneidemaschinen
1.1 Diese Europäische Norm gilt für Schneidemaschinen der Papierverarbeitung:
⎯ Planschneidemaschinen;
⎯ Dreischneider;
⎯ Registerschneidemaschinen;
⎯ Trimmer;
⎯ Rotationsschneider;
⎯ Eckenrundstoßmaschinen;
⎯ Etikettenstanze.
Diese Europäische Norm ist nur gemeinsam mit !EN 1010-1:2004+A1" anwendbar. Beide Teile
zusammen behandeln alle signifikanten Gefährdungen, die auf die Schneidemaschinen zutreffen, wenn sie
bestimmungsgemäß und entsprechend den vorhersehbaren Bedingungen des Herstellers verwendet werden
(siehe Abschnitt 4). Die spezifischen Anforderungen dieser Europäischen Norm haben Vorrang vor
entsprechenden Anforderungen der !EN 1010-1:2004+A1".
Diese Europäische Norm gilt nicht für Schneidemaschinen, die vor der Veröffentlichung dieser Europäischen
Norm durch CEN hergestellt wurden.
1.2 Diese Norm gilt nicht
Sécurité des machines - Prescriptions de sécurité pour la conception et la construction de machines d'impression et de transformation du papier - Partie 3: Coupeuses et massicots
1.1 La présente norme européenne s’applique aux coupeuses et massicots suivants utilisés dans le domaine de la transformation du papier :
- massicots droits ;
- massicots trilames ;
- machines à imprimer et à découper les répertoires ;
- massicots trilatéraux ;
- massicots trilatéraux rotatifs ;
- machines à découper les coins ronds ;
- machines à découper les étiquettes.
La présente norme européenne doit uniquement être appliquée conjointement avec l’!EN 1010-1:2004+A1". Ces deux normes traitent tous les phénomènes dangereux significatifs engendrés par les machines d'impression et de transformation du papier lorsqu'elles sont utilisées normalement et dans les conditions prévues par le constructeur (voir article 4). Les spécifications de la présente norme européenne ont la priorité sur celles de l’!EN 1010-1:2004+A1".
La présente norme européenne n’est pas applicable aux coupeuses et massicots qui ont été fabriqués avant la date de publication de la présente Norme européenne par le CEN.
1.2 La présente norme ne s’applique ni aux découpeuses transversales ni aux bobineuses (voir l’EN 1034-1, l’EN 1034-3 et le prEN 1034-5).
Varnost strojev - Varnostne zahteve za načrtovanje in konstrukcijo tiskarskih strojev in strojev za obdelavo papirja - 3. del: Rezalniki
General Information
Relations
Standards Content (Sample)
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Sicherheit von Maschinen - Sicherheitsanforderungen an Konstruktion und Bau von Druck- und Papierverarbeitungsmaschinen - Teil 3: SchneidemaschinenSécurité des machines - Prescriptions de sécurité pour la conception et la construction de machines d'impression et de transformation du papier - Partie 3: Coupeuses et massicotsSafety of machinery - Safety requirements for the design and construction of printing and paper converting machines - Part 3: Cutting machines85.100Oprema za papirno industrijoEquipment for the paper industry37.100.10Reprodukcijska opremaReproduction equipmentICS:Ta slovenski standard je istoveten z:EN 1010-3:2002+A1:2009SIST EN 1010-3:2003+A1:2009en01-december-2009SIST EN 1010-3:2003+A1:2009SLOVENSKI
STANDARD
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 1010-3:2002+A1
October 2009 ICS 37.100.10; 85.100 Supersedes EN 1010-3:2002English Version
Safety of machinery - Safety requirements for the design and construction of printing and paper converting machines - Part 3: Cutting machines
Sécurité des machines - Prescriptions de sécurité pour la conception et la construction de machines d'impression et de transformation du papier - Partie 3: Coupeuses et massicots
Sicherheit von Maschinen - Sicherheitsanforderungen an Konstruktion und Bau von Druck- und Papierverarbeitungsmaschinen - Teil 3: Schneidemaschinen This European Standard was approved by CEN on 4 March 2002 and includes Amendment 1 approved by CEN on 15 September 2009.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre:
Avenue Marnix 17,
B-1000 Brussels © 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1010-3:2002+A1:2009: ESIST EN 1010-3:2003+A1:2009
Safety distance of ESPDs on guillotines . 26Annex ZA (informative)
!!!!Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC"""" . 27Annex ZB (informative)
!!!!Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC"""" . 28Bibliography . 29
This document (EN 1010-3:2002+A1:2009) has been prepared by CEN /TC 198, "Printing and paper machinery - Safety", the Secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2010, and conflicting national standards shall be withdrawn at the latest by April 2010.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights. This document includes Amendment 1 approved by CEN on 2009-09-15. This document supersedes EN 1010-3:2002. The start and finish of text introduced or altered by amendment is indicated in the text by tags !".
This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of the EU Directives.
!For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document."
This European Standard consists of the following parts:
Part 1
Common requirements Part 2
Printing and varnishing machines including pre-press machinery Part 3
Cutting machines Part 4
Bookbinding, paper converting and finishing machines Part 5 Machines for the production of corrugated board and machines for the conversion of flat and corrugated board
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this document: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. SIST EN 1010-3:2003+A1:2009
This European Standard is a type C standard as specified in EN 1070.
It contains additional safety requirements and/or deviations from !EN 1010-1:2004+A1".
The scope of this European Standard refers to the relevant machines and the hazards, hazardous situations and hazardous events covered.
For machines designed and constructed in accordance with this type C standard, the following applies: if specifications in this type C standard deviate from the specifications in type A or type B standards, the specifications in this type C standard have priority over the specifications of the other standards. SIST EN 1010-3:2003+A1:2009
- guillotines; -
three-knife trimmers; -
index cutting machines; - trimmers; - rotary cutters; - round cornering machines; - label punching machines.
This European Standard is only applicable in conjunction with !EN 1010-1:2004+A1". Both parts together identify all significant hazards relevant to the cutting machines when they are used as intended and under the conditions foreseen by the manufacturer (see Clause 4). The specific requirements of this European Standard take precedence over respective requirements of !EN 1010-1:2004+A1".
This European Standard is not applicable to cutting machines manufactured before the publication of this European Standard by CEN.
1.2 This standard does not apply to winder-slitters or sheeters (see EN 1034-1, EN 1034-3, prEN 1034-5).
2 Normative references
This European Standard incorporates by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies (including amendments).
EN 292-1, Safety of machinery - Safety of machinery - Basic concepts, general principles for design. Part 1: Basic terminology, methodology.
EN 294, Safety of machinery - Safety distances to prevent danger zones being reached by the upper limbs.
EN 953, Safety of machinery - Guards - General requirements for the design and construction of fixed and movable guards.
!EN 1010-1:2004+A1, Safety of machinery – Safety requirements for the design and construction of printing and paper converting machines – Part 1: Common requirements"
.EN 1050:1996, Safety of machinery – Principles of risk assessment.
EN 1070, Safety of machinery – Terminology.
EN 1080, Safety of machinery - Interlocking devices associated with guards - Principles for design and selection.
3 Definitions, symbols and abbreviations For the purposes of this European Standard, the terms and definitions in EN 1070, !EN 1010-1:2004+A1" and the following apply:
3.1 knives cutting tools with translational movement
3.2 SIST EN 1010-3:2003+A1:2009
3.3 dynamic forces maximum forces occurring measured by a spring constant as described in Clause 6
3.4 guillotines machines using a knife for cutting stacks of paper sheets or similar substrates - 3.5 feeding tables tables for feeding the material to be cut to the guillotine
3.6
three-knife trimmers, trimmers cutting machines for cutting two or three sides of book blocks, stationery, magazines with the material fed manually or automatically
3.7 rotary cutters machines using rotary knives for cutting book blocks, stationery, magazines with automatic feeding
3.8 index cutting machines machines for making index cuts on book blocks and stationery and for printing indexes
3.9 round cornering machines machines for cutting round corners on book blocks and stationery
3.10 label punching machines machines for cutting out labels
3.11 ESPD electro-sensitive protective device 4 List of significant hazards 4.1 This clause contains all the significant hazards, as far as they are dealt with in this standard, identified by the risk assessment method as being significant for this type of machinery and which require action to eliminate or reduce the risk. When carrying out the risk assessment, the machine designer shall check whether the list of hazards in Table 1 is complete and applicable with respect to the particular machine. 4.2 It is of great importance that the user of this standard, e.g. the designer, manufacturer or supplier, takes into account the following principal aspects in accordance with EN 1050: the intended use of the machine including setting-up (making ready), cleaning and maintenance, including forseeable misuse; identification of the significant hazards.
Table 1 - Significant hazards, danger zones, safety measures Significant hazards Danger zone Safety measures: reference to clauses in
this standard EN 292-1 EN 1050:1996Annex A Mechanícal hazards crushing shearing cutting
trapping drawing-in impact Guillotines - knife/clamping bar danger zone - knife
- clamping bar - backgauge - automatic mode Integral feeding and delivery equipment for guillotines - feeding table
- rear table of guillotine - gripper - delivery table Index cutting machines - feeding and delivery - automatic feeding and delivery - knives Three-knife trimmers, trimmers - knives
- manual feeding - automatic mode Rotary cutters - rotary knives Round cornering machines - knives, saws Label punching machines - punching knife - waste opening
5.2.3, 5.2.4 5.2.5, 5.2.7, 5.2.10 5.2.6, 5.2.8 5.2.9 5.2.13
5.3.1, 5.3.4, 5.3.5 5.3.2 5.3.3 5.3.6 to 5.3.11
5.4.1 5.4.2 5.4.3.1, 5.4.3.2
5.5.1, 5.5.3, 5.5.4 5.5.2 5.5.5
5.6.1, 5.6.2
5.7.1 to 5.7.3
5.8.1, 5.8.2, 5.8.4 4.2.1 1 Neglecting ergonomic principles in machine design unhealthy body postures Guillotines - knock-up devices - optical cutting line indicators
5.2.11 5.2.12 4.9 8 Faults, malfunctions in the control systems faults in safety-related circuits Guillotines - knife and clamping bar, ESPDs and their related signal processing Label punching machines - punching area
5.2.1, 5.2.2
5.8.3
Machinery shall comply with the safety requirements and/or protective measures of this clause. In addition, the machine shall be designed according to the principles of EN 292 for hazards that are relevant but not significant and not dealt with by this European Standard (e.g. sharp edges). The common requirements of !EN 1010-1:2004+A1" shall also be taken into account.
5.2 Guillotines 5.2.1 Control systems The use of guillotines requires routine and regular access to the danger zone to be provided and therefore the requirements specified in 5.2.6.2, 5.2.8.3, 5.2.9.2, and 5.2.11.3 of !EN 1010-1:2004+A1" shall be adhered to.
NOTE
Safety-related parts of the control system include emergency stop, two-hand controls, ESPDs, safety position switches and their related signal processing.
5.2.2 ESPDs the requirements for ESPDs according to 5.2.9.2 of !EN 1010-1:2004+A1" shall be met. ESPDs shall be provided with a re-start interlock.
If an interruption of the ESPD is due to body access, the cutting cycle shall be restarted by an intentional action; the minimum distance between the ESPD and the cutting plane is calculated as indicated in annex A based on a resolution capability of less than or equal to 40 mm, measured when projected onto the centre point between the machine table and the lower edge of the clamping bar (see Figures 2 and 3); the distance between one
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