SIST EN 500-6:2007+A1:2008
(Main)Mobile road construction machinery - Safety - Part 6: Specific requirements for paver-finishers
Mobile road construction machinery - Safety - Part 6: Specific requirements for paver-finishers
This part of EN 500 specifies the safety requirements for paver-finishers as defined in Clause 3 and deals with the significant hazards relevant to these machines, when they are used as intended and under conditions of misuse which are reasonably foreseeable. This part of EN 500 contains additional requirements to EN 500-1 "Common requirements".
If internal and/or external vibrators are used for concrete paving, then prEN 12649 applies.
Bewegliche Straßenbaumaschinen - Sicherheit - Teil 6: Besondere Anforderungen an Straßenfertiger
Machines mobiles pour la construction de routes - Sécurité - Partie 6 : Prescriptions spécifiques pour finisseurs
La présente partie de l'EN 500 précise les prescriptions de sécurité pour les finisseurs tels que définis à l’Article 3 et traite des phénomènes dangereux significatifs relatifs aux machines lorsqu’elles sont utilisées normalement et dans des conditions de mauvaise utilisation qui sont raisonnablement prévisibles. La présente partie de l'EN 500 fournit des prescriptions complémentaires à l'EN 500-1+A1 «Prescriptions communes».
Si des vibreurs internes et/ou externes sont utilisés pour le bétonnage, !l’EN 12649" s’applique.
Premični stroji za gradnjo cest - Varnost - 6. del: Posebne zahteve za finišerje za ceste
General Information
Relations
Standards Content (Sample)
SLOVENSKI STANDARD
SIST EN 500-6:2007+A1:2008
01-december-2008
3UHPLþQLVWURML]DJUDGQMRFHVW9DUQRVWGHO 3RVHEQH]DKWHYH]DILQLãHUMH]D
FHVWH
Mobile road construction machinery - Safety - Part 6: Specific requirements for paver-
finishers
Bewegliche Straßenbaumaschinen - Sicherheit - Teil 6: Besondere Anforderungen an
Straßenfertiger
Machines mobiles pour la construction de routes - Sécurité - Partie 6 : Prescriptions
spécifiques pour finisseurs
Ta slovenski standard je istoveten z: EN 500-6:2006+A1:2008
ICS:
93.080.10 Gradnja cest Road construction
SIST EN 500-6:2007+A1:2008 en
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
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SIST EN 500-6:2007+A1:2008
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SIST EN 500-6:2007+A1:2008
EUROPEAN STANDARD
EN 500-6:2006+A1
NORME EUROPÉENNE
EUROPÄISCHE NORM
October 2008
ICS 93.080.10 Supersedes EN 500-6:2006
English Version
Mobile road construction machinery - Safety - Part 6: Specific
requirements for paver-finishers
Machines mobiles pour la construction de routes - Sécurité Bewegliche Straßenbaumaschinen - Sicherheit - Teil 6:
- Partie 6: Prescriptions spécifiques pour finisseurs Besondere Anforderungen an Straßenfertiger
This European Standard was approved by CEN on 17 August 2006 and includes Amendment 1 approved by CEN on 25 August 2008.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the CEN Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the
official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,
Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36 B-1050 Brussels
© 2008 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 500-6:2006+A1:2008: E
worldwide for CEN national Members.
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SIST EN 500-6:2007+A1:2008
EN 500-6:2006+A1:2008 (E)
Contents Page
Foreword.4
Introduction .5
1 Scope .6
2 Normative references .6
3 Terms and definitions .6
4 List of significant hazards .7
5 Safety requirements and/or protective measures.7
5.1 Lighting, signalling and marking lights and reflex-reflector devices.7
5.2 Operation and handling .7
5.3 Operator's station .7
5.4 Operator's seat.7
5.5 Controls and indicators .7
5.6 Starting .7
5.7 Stopping .8
5.8 Access systems to operator's station and to maintenance points .8
5.9 Protection .8
5.10 Pressurised systems.8
5.11 Fire protection.8
5.12 Hot surfaces .8
5.13 Signal devices and warning signs .8
5.14 Liquid gas units .8
5.15 Electrical and electronic systems.9
5.16 Electro-magnetic compatibility (EMC).9
5.17 Noise and vibration.9
5.18 Conveyors .9
6 Verification of safety requirements and/or protective measures .9
7 Information for the user .9
7.1 Warning signals and devices .9
7.2 Instruction handbook .9
7.3 Marking .9
Annex A (normative) Braking systems of rubber-tyred paver-finishers – Performance requirements
and test procedures .10
Annex B (normative) Noise test code for paver-finishers .12
Annex C (normative) Noise test code for slipform pavers .17
Annex D (informative) Examples of paver-finishers .22
Annex ZA (informative) Relationship between this European Standard and the Essential
Requirements of EC Directive 98/37/EC .27
Annex ZB (informative) !!!!Relationship between this European Standard and the Essential
Requirements of EU Directive 2006/42/EC"""".28
Bibliography .29
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EN 500-6:2006+A1:2008 (E)
Figures
Figure B.1 .13
Figure B.2 .13
Figure B.3 — Microphone positions .13
Figure C.1 .17
Figure C.2 .17
Figure C.3 — Microphone positions .18
Figure D.2 — Crawler-mounted paver-finisher.23
Figure D.3 — Pre-compaction screed.23
Figure D.4 — Compaction screed with vibration .24
Figure D.5 — Compaction screed with tamper bar .24
Figure D.6 — High-compaction screed with tamper bar and vibration.25
Figure D.7 — High-compaction screed with tamper bar, vibration and two pressure bars .25
Figure D.8 — Slipform paver with offset mould .26
Figure D.9 — Slipform paver with road mould .26
Tables
Table 1.7
Table B.1 — Settings for simulation to determine noise emission of a paver-finisher while paving.15
Table C.1 — Settings for simulation to determine noise emission of a slipform paver while paving.19
3
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SIST EN 500-6:2007+A1:2008
EN 500-6:2006+A1:2008 (E)
Foreword
This document (EN 500-6:2006+A1:2008) has been prepared by Technical Committee CEN/TC 151 “Construction
equipment and building material machines — Safety”, the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an identical text or
by endorsement, at the latest by April 2009, and conflicting national standards shall be withdrawn at the latest by
December 2009.
This document includes Amendment 1, approved by CEN on 2008-08-25.
This document supersedes !EN 500-6:2006".
The start and finish of text introduced or altered by amendment is indicated in the text by tags ! ".
This document has been prepared under a mandate given to CEN by the European Commission and the European
Free Trade Association, and supports essential requirements of EU Directive(s).
!For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this
document."
EN 500 ”Mobile road construction machinery — Safety” comprises the following parts:
Part 1: Common requirements;
Part 2: Specific requirements for road-milling machines;
Part 3: Specific requirements for soil-stabilising machines and recycling machines;
Part 4: Specific requirements for compaction machines;
Part 6: Specific requirements for paver-finishers.
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following coun-
tries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Den-
mark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg,
Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and
United Kingdom.
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SIST EN 500-6:2007+A1:2008
EN 500-6:2006+A1:2008 (E)
Introduction
This European Standard is a type C standard as stated in EN ISO 12100-1.
The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indi-
cated in the scope of this European Standard.
When provisions of this type C standard are different from those which are stated in type A or B standards, the pro-
visions of this type C standard take precedence over the provisions of the other standards for machines that have
been designed and built according to the provisions of this type C standard.
5
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SIST EN 500-6:2007+A1:2008
EN 500-6:2006+A1:2008 (E)
1 Scope
This part of EN 500 specifies the safety requirements for paver-finishers as defined in Clause 3 and deals with the
significant hazards relevant to these machines, when they are used as intended and under conditions of misuse
which are reasonably foreseeable. This part of EN 500 contains additional requirements to EN 500-1 “Common
requirements”.
If internal and/or external vibrators are used for concrete paving, then prEN 12649 applies.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated references,
only the edition cited applies. For undated references, the latest edition of the referenced document (including any
amendments) applies.
EN 500-1:2006, Mobile road construction machinery — Safety — Part 1: Common requirements.
EN 953:1997, Safety of machinery — Guards — General requirements for the design and construction of fixed and
movable guards.
EN ISO 3450:1996, Earth-moving machinery — Braking systems of rubber-tyred machines — Systems and per-
formance requirements and test procedures (ISO 3450:1996).
EN ISO 3744:1995, Acoustics — Determination of sound power levels of noise sources using sound pressure —
Engineering method in an essentially free field over a reflecting plane (ISO 3744:1994).
EN ISO 11201:1995, Acoustics — Noise emitted by machinery and equipment — Measurement of emission sound
pressure levels at a work station and at other specified positions — Engineering method in an essentially free field
over a reflecting plane (ISO 11201:1995).
EN ISO 12100-1:2003, Safety of machinery — Basic concepts, general principles for design — Part 1: Basic termi-
nology, methodology (ISO 12100-1:2003).
3 Terms and definitions
For the purposes of this document, the terms and definitions given in EN ISO 12100-1:2003 and the following ap-
ply.
3.1
paver-finisher
mobile self-propelled machine (either rubber-tyred or crawler-mounted) specifically designed to receive, convey,
distribute, profile and compact paving material (see Figures D.1 and D.2)
3.1.1
pre-compaction screed paver-finisher
machine that compacts the construction material by the weight of the screed (pre-compacting system) (see Figure
D.3)
3.1.2
compaction screed paver-finisher
machine fitted with, in addition to the pre-compacting system, a single additional compaction system which may
consist of vibrators or tamper bars (see Figures D.4 and D.5)
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SIST EN 500-6:2007+A1:2008
EN 500-6:2006+A1:2008 (E)
3.1.3
high-compaction screed paver-finisher
machine fitted with, in addition to the pre-compacting system, at least two compaction systems which may consist
of vibrators, tamper bars or pressure bars (see Figures D.6 and D.7)
3.2
slipform paver
machine on three or four crawlers intended to move and to guide a mould that extrudes pre-vibrated concrete to
make either continuous works, such as borders, inserts, paving stones, or layers of continuous concrete (see Fig-
ures D.8 and D.9)
4 List of significant hazards
Annex F of EN 500-1:2006 applies with the following exception:
Table 1
5 Hazards generated by vibration
5.1 Hand-arm vibrations
5 Safety requirements and/or protective measures
5.1 Lighting, signalling and marking lights and reflex-reflector devices
5.2 of EN 500-1:2006 applies.
5.2 Operation and handling
5.3 of EN 500-1:2006 applies.
5.3 Operator's station
5.4 of EN 500-1:2006 applies with the following exception:
5.4.1 of EN 500-1:2006, fifth and sixth indent, applies only for forward measurement;
5.4.2 of EN 500-1:2006, first paragraph, does not apply for paver-finishers.
5.4 Operator's seat
5.5 of EN 500-1:2006 applies.
5.5 Controls and indicators
5.6 of EN 500-1:2006 applies with the following addition:
the extending or closing of the telescopic screed shall not be induced simultaneously from both the operator's
station and the remote control area. Controls for the regulation of the telescopic screeds shall be designed in
such a manner as to ensure that they return to neutral when released (hold-to-run control).
5.6 Starting
5.7 of EN 500-1:2006 applies.
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EN 500-6:2006+A1:2008 (E)
5.7 Stopping
5.8 of EN 500-1:2006 applies with the following addition:
braking systems of rubber-tyred paver-finishers shall comply with Annex A.
5.8 Access systems to operator's station and to maintenance points
5.9 of EN 500-1:2006 applies with the following exception and addition:
the height of the first step (600 mm) for access to the operator's position can be exceeded in transport position.
5.9 does not apply for access systems leading to service points in the area of the material hopper.
Walkways shall be fitted to the screed sections and shall cover the operating width of the screed.
5.9 Protection
5.10 of EN 500-1:2006 applies with the following addition:
screeds shall be provided with a locking device to ensure safe elevation.
The spreader augers from which mechanical hazard emanates within the width of the basic machine shall be fitted
with fixed guards according to 3.2 of EN 953:1997, e.g. by gratings.
When the spreader augers extend beyond the width of the basic machine, they shall at least be protected by
guard-rails.
When paver-finishers are designed for use on rails, all wheels in each direction of travel shall be provided with foot-
guards. The distance between the foot-guards and upper edge of the rail shall not exceed 20 mm.
5.10 Pressurised systems
5.11 of EN 500-1:2006 applies.
5.11 Fire protection
5.12 of EN 500-1:2006 applies.
5.12 Hot surfaces
5.13 of EN 500-1:2006 applies.
5.13 Signal devices and warning signs
5.14 of EN 500-1:2006 applies with the following addition:
telescopic screeds used on paver-finishers which could form crushing or shearing zones during their operation
shall be fitted with yellow flashing lights. Those flashing lights shall be located close to the crushing or shearing
zones and shall be activated automatically when the screeds are extended or retracted.
5.14 Liquid gas units
5.15 of EN 500-1:2006 applies.
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EN 500-6:2006+A1:2008 (E)
5.15 Electrical and electronic systems
5.16 of EN 500-1:2006 applies.
5.16 Electro-magnetic compatibility (EMC)
5.17 of EN 500-1:2006 applies with the following addition:
the antenna shall be located successively on the left- and right-hand sides of the paver-finisher, with the an-
tenna parallel to the plane of the longitudinal symmetry of the paver-finisher and in line with the SIP.
5.17 Noise and vibration
5.18.2 and 5.18.3 of EN 500-1:2006 apply with the following addition:
for the determination of the !noise emission values", Annex B applies to paver-finishers and Annex C ap-
plies to slipform pavers.
5.18 Conveyors
Hopper conveyors need not to comply with 5.19 of EN 500-1:2006.
6 Verification of safety requirements and/or protective measures
Clause 6 of EN 500-1:2006 applies.
7 Information for the user
7.1 Warning signals and devices
Annex E of EN 500-1:2006 applies.
7.2 Instruction handbook
7.2 of EN 500-1:2006 applies with the following additions:
information for a safe cleaning of the hopper and auger;
information for a safe handling of gas bottles.
7.3 Marking
7.3 of EN 500-1:2006 applies.
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EN 500-6:2006+A1:2008 (E)
Annex A
(normative)
Braking systems of rubber-tyred paver-finishers – Performance require-
ments and test procedures
A.1 Scope
This annex specifies the performance requirements and test procedures of brake systems for rubber-tyred paver-
finishers.
The brake systems shall meet the requirements of EN ISO 3450 with the following additions and exceptions:
A.2 Machine mass
A.2.1 General
Clause 3 of EN ISO 3450:1996 applies with the following addition:
A.2.2 Operating mass
Operating mass in the heaviest version of the paver-finisher, including canopy or cabin with all their components
and mountings and by considering all working elements to be fitted for the maximum working width approved by
the manufacturer of the machine, including operator of 75 kg, half-full fuel tank and full lubricating system, hydraulic
oil system and cooling system. If equipped, with half-full tanks for emulsion and emulsion solvent.
A.3 General requirements
A.3.1 General
Clause 5 of EN ISO 3450:1996 applies with the following addition:
A.3.2 Disconnection
If a device is fitted for disconnection, such as a clutch or a gearbox, then this shall only be operated at standstill.
The brake systems are permitted to be effective via gear components and chains and to possess only one braking
surface for all wheels slowed down.
A.3.3 Service brake system
On machines with a hydrostatic traction drive developing a maximum speed of no more than 25 km/h, this hydro-
static traction drive can at the same time be used as a service brake. After standstill, an unintentional movement
shall not be possible.
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EN 500-6:2006+A1:2008 (E)
A.4 Test conditions
Clause 6 of EN ISO 3450:1996 applies with the following addition:
use of the hydrostatic traction drive is admitted for tests of the brake system.
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EN 500-6:2006+A1:2008 (E)
Annex B
(normative)
Noise test code for paver-finishers
B.1 Scope
This noise test code specifies all the information necessary to carry out efficiently and under standardized condi-
tions the determination, declaration and verification of the noise emission characteristics of paver-finishers.
Noise emission characteristics include emission sound pressure levels at workstations and the sound power level.
The determination of those quantities is necessary for:
manufacturers to declare the noise emitted;
comparing the noise emitted by machines in the family concerned;
purposes of noise control at the source at the design stage.
The use of this noise test code ensures reproducibility of the determination of the noise emission characteristics
within specified limits determined by the grade of accuracy of the basic noise-measurement method used. Noise-
measurement methods allowed by this standard are engineering methods (grade 2).
B.2 Determination of A-weighted sound power level
B.2.1 General
This annex specifies additional requirements for the determination of A-weighted sound power level according to
EN ISO 3744.
B.2.2 Measurement surface
A hemispherical test area shall be used for measurement.
B.2.3 Size of the measurement surface
The radius shall be calculated from the basic length L of the machine (Figures B.1 and B.2). The basic length in-
cludes the main body of the machine plus working units, such as screed. The width of the machine shall be the ba-
sic width of the paver-finisher.
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SIST EN 500-6:2007+A1:2008
EN 500-6:2006+A1:2008 (E)
Figure B.1 Figure B.2
The radius shall be:
4 m when the basic length L of the machine to be tested is less than or equal to 1,5 m;
10 m when the basic length L of the machine to be tested is greater than 1,5 m but less than or equal to 4 m;
16 m when the basic length L of the machine to be tested is greater than 4 m.
B.2.4 Microphone positions on the hemispherical measurement surface
Six microphone positions (i.e. positions 2, 4, 6, 8, 10 and 12) shall be arranged according to Figure B.3.
Microphone-
x/r y/r z
position
2 0,7 0,7 1,5 m
4 - 0,7 0,7 1,5 m
6 - 0,7 - 0,7 1,5 m
8 0,7 - 0,7 1,5 m
10 - 0,27 0,65 0,71 r
12 0,27 - 0,65 0,71 r
Figure B.3 — Microphone positions
B.2.5 Positioning of the machine
The centre of the machine shall coincide with the centre of the hemisphere, which is the intersecting point of the x-
axis and y-axis (see Figure B.3). The front (direction of travelling) of the machine shall point towards the micro-
phone positions 2 and 8. For positioning the machine, the middle of the basic length L shall be regarded as the
central point.
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B.2.6 Repetition of the test
The A-weighted sound power level shall be determined at least three times. If at least two of the determined values
do not differ by more than 1 dB, further measurements will not be necessary. Otherwise the measurements shall be
continued until 2 values differing by no more than 1 dB are obtained. The A-weighted sound power level to be used
for calculating the sound power level to be declared is the arithmetic mean of both highest values that do not differ
by more than 1 dB.
The total duration of each measurement at each microphone position shall be at least 15 s.
B.3 Determination of A-weighted emission sound pressure level at the operator's
position
B.3.1 General
This annex specifies additional requirements for the determination of the A-weighted sound pressure level at the
operator's station of paver-finishers according to EN ISO 11201 for a seating and/or standing operator. The opera-
tor shall be present during the test.
B.3.2 Enclosed operator's positions
When equipped with a cabin, all doors and windows shall be closed during measurement. Air-conditioning shall be
set to mid-position.
B.3.3 Quantities to be determined
If more than one operator's station is provided, the emission sound pressure level at the operator's station is the
highest emission value determined at the operator's stations.
B.3.4 Repetition of the test
The sound pressure level shall be measured at least three times at each microphone position. If at least two of the
measured values do not differ by more than 1 dB, further measurements will not be necessary. Otherwise the
measurements shall be continued until 2 values differing by no more than 1 dB are obtained. The A-weighted
emission sound pressure level to be used is the arithmetic mean of the two highest values that do not differ by
more than 1 dB.
The duration of each measurement at each microphone position shall be at least 15 s.
B.3.5 Microphone position(s)
Should more than one operator’s position be provided, then measurement shall be carried out for all positions.
B.4 Operation conditions
The machine shall be equipped as determined by the manufacturer, i.e. that all working units such as conveying
systems, spreading systems, compacting systems and screed shall be fitted.
The engine of the machine shall operate at the nominal speed indicated by the manufacturer. All working units shall
be activated and operate at the speeds indicated in Table B.1.
The screed shall, across its basic width, be placed on a base made of cellular rubber (natural rubber basis) with a
total thickness of at least 50 mm. Resonance effects should be avoided.
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EN 500-6:2006+A1:2008 (E)
Table B.1 — Settings for simulation to determine noise emission of a paver-finisher while paving
Conveying system (speed) at least 10 % of maximum value
Spreading system (revolutions) at least 4
...
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