SIST EN ISO 2063-2:2017
(Main)Thermal spraying - Zinc, aluminium and their alloys - Part 2: Execution of corrosion protection systems (ISO 2063-2:2017)
Thermal spraying - Zinc, aluminium and their alloys - Part 2: Execution of corrosion protection systems (ISO 2063-2:2017)
This document specifies requirements for corrosion protection of steel structures, components or
parts, which are coated by thermal spraying of zinc, aluminium or their alloys.
This document specifies requirements for coating manufacturers of surface preparation, thermal
spraying, testing and post treatments, e.g. sealing of the coating. This document applies to metallic
corrosion protection coatings in the case of new fabrication in the workshop, as well as on-site and for
repair on-site after assembly.
Requirements for coating thickness, minimum adhesive strength and surface conditions, specified in a
coating specification, are given.
Recommendations are given for suitable process steps and quality assurance measures for new
production and maintenance and for supervising of corrosion protection works.
This document covers the application of thermal-sprayed zinc, aluminium and their alloys for protection
against corrosion in the temperature range between –50 °C to +200 °C. Heat-resistant protective
coatings of aluminium are covered by ISO 17834 and are not in the scope of this document.
This document specifies requirements for the equipment, the working place and the qualification of the
spray and testing personnel.
NOTE ISO 2063-1:2017 is addressed to the designer and to the planning engineer of corrosion protection
system.
Thermisches Spritzen - Zink, Aluminium und ihre Legierungen - Teil 2: Ausführung von Korrosionsschutzsystemen (ISO 2063-2:2017)
Die vorliegende Norm legt Anforderungen an den Korrosionsschutz von Stahlbauten, -bauteilen oder -teilen fest, die durch thermisches Spritzen von Zink, Aluminium oder deren Legierungen beschichtet werden.
Diese Norm legt Anforderungen an den Hersteller der Schicht hinsichtlich der Oberflächenvorbereitung, des thermischen Spritzens, der Prüfung und Nachbehandlungen, wie z. B. Versiegeln der Schicht, fest. Diese Norm gilt sowohl für metallische Korrosionsschutzschichten bei Neufertigung in der Werkstatt oder auf der Baustelle als auch für Reparaturen auf der Baustelle nach der Montage.
Anforderungen an die Schichtdicke, die Mindesthaftzugfestigkeit und die Oberflächenzustände, festgelegt in einer Schichtspezifikation, müssen zur Verfügung stehen.
Es werden Empfehlungen für geeignete Prozessschritte und Maßnahmen zur Qualitätssicherung bei der Neufertigung und Instandsetzung und zur Überwachung von Korrosionsschutzarbeiten gegeben.
Diese Norm gilt für die Anwendung thermisch gespritzter Schutzschichten aus Zink, Aluminium und deren Legierungen gegen Korrosion im Temperaturbereich zwischen −50 °C und +200 °C unter Beachtung der Einsatzbedingungen von Versiegelungsmitteln. Hitzebeständige Schutzschichten aus Aluminium werden in ISO 17834 behandelt und fallen nicht in den Anwendungsbereich dieser Norm.
Diese Norm legt Anforderungen an die Geräte, den Arbeitsplatz und die Qualifikation des Spritz- und Prüfpersonals fest.
ANMERKUNG Teil 1 dieser Normenreihe mit dem Titel "Planung des Korrosionsschutzsystems - Aspekte der Bauteil-gestaltung und Qualitätsanforderungen" ist an den Konstrukteur und den Projektingenieur des Korrosionsschutzsystems gerichtet.
Projection thermique - Zinc, aluminium et alliages de ces métaux - Partie 2: Exécution des système de protection contre la corrosion (ISO 2063-2:2017)
Le présent document spécifie les exigences relatives à la protection contre la corrosion des structures, des composants ou des pièces en acier, revêtus par projection thermique de zinc, d'aluminium et d'alliages de ces métaux.
Le présent document spécifie les exigences applicables aux fabricants de revêtement en ce qui concerne la préparation de surface, la projection thermique, les essais et les traitements après projection thermique, par exemple, le colmatage du revêtement. Le présent document s'applique aux revêtements métalliques de protection contre la corrosion en cas de nouvelle fabrication en atelier ainsi que sur site et à la réparation sur site après assemblage.
Les exigences relatives à l'épaisseur du revêtement, à l'adhérence et aux états de surface, stipulées dans une spécification du revêtement, sont précisées.
Des recommandations sont données concernant les étapes appropriées du processus et les dispositions en matière d'assurance de la qualité pour une nouvelle production et la maintenance et pour la surveillance des travaux de protection contre la corrosion.
Le présent document couvre l'application de revêtements de protection contre la corrosion par projection thermique de zinc, d'aluminium et d'alliages de ces métaux dans la plage de température comprise entre ?50 °C et +200 °C. Les revêtements de protection en aluminium résistant à la chaleur sont couverts par l'ISO 17834 et ne relèvent pas du domaine d'application du présent document.
Le présent document spécifie les exigences relatives aux équipements, au lieu de travail ainsi qu'à la qualification du personnel chargé de l'application des revêtements et de la réalisation des essais.
NOTE L'ISO 2063-1:2017 s'adresse au concepteur et à l'ingénieur planifiant le système de protection contre la corrosion.
Vroče brizganje - Cink, aluminij in njune zlitine - 2. del: Izvedba sistemov korozijske zaščite (ISO 2063-2:2017)
Ta dokument določa zahteve za korozijsko zaščito jeklenih konstrukcij, komponent ali
delov, ki so prevlečeni z vroče brizgano prevleko iz cinka, aluminija ali njune zlitine.
Ta dokument določa zahteve za proizvajalce prevlek v zvezi s površinsko pripravo, vročim
brizganjem, preskušanjem in naknadno obdelavo (npr. tesnjenje prevleke). Ta dokument se uporablja za kovinske
prevleke za korozijsko zaščito v primeru nove izdelave v delavnici in na mestu uporabe ter za popravilo na mestu uporabe po namestitvi.
Podane so zahteve glede debeline prevleke, najmanjše sprijemne trdnosti in stanja površine, ki so navedene v specifikaciji prevleke.
Podana so priporočila glede ustreznih korakov obdelave, ukrepov za zagotavljanje kakovosti nove
proizvodnje in vzdrževanja ter nadzora del v zvezi s korozijsko zaščito.
Ta dokument zajema nanos vroče brizgane prevleke iz cinka, aluminija in njunih zlitin za zaščito pred korozijo v temperaturnem območju od –50 °C do 200 °C. Toplotno odporne zaščitne prevleke iz aluminija so zajete v standardu ISO 17834 in ne spadajo na področje uporabe tega dokumenta.
Ta dokument določa zahteve za opremo, delovno mesto in usposobljenost osebja za brizganje in preskušanje.
OPOMBA: ISO 2063-1:2017 je namenjen projektantom in inženirjem za načrtovanje sistema korozijske zaščite.
General Information
Relations
Standards Content (Sample)
SLOVENSKI STANDARD
SIST EN ISO 2063-2:2017
01-december-2017
1DGRPHãþD
SIST EN ISO 2063:2005
9URþHEUL]JDQMH&LQNDOXPLQLMLQQMXQH]OLWLQHGHO ,]YHGEDVLVWHPRY
NRUR]LMVNH]DãþLWH ,62
Thermal spraying - Zinc, aluminium and their alloys - Part 2: Execution of corrosion
protection systems (ISO 2063-2:2017)
Thermisches Spritzen - Zink, Aluminium und ihre Legierungen - Teil 2: Ausführung von
Korrosionsschutzsystemen (ISO 2063-2:2017)
Projection thermique - Zinc, aluminium et alliages de ces métaux - Partie 2: Exécution
des système de protection contre la corrosion (ISO 2063-2:2017)
Ta slovenski standard je istoveten z: EN ISO 2063-2:2017
ICS:
25.220.20 Površinska obdelava Surface treatment
77.120.10 Aluminij in aluminijeve zlitine Aluminium and aluminium
alloys
77.120.60 Svinec, cink, kositer in Lead, zinc, tin and their
njihove zlitine alloys
SIST EN ISO 2063-2:2017 en
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
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SIST EN ISO 2063-2:2017
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SIST EN ISO 2063-2:2017
EN ISO 2063-2
EUROPEAN STANDARD
NORME EUROPÉENNE
October 2017
EUROPÄISCHE NORM
ICS 25.220.20; 25.220.40 Supersedes EN ISO 2063:2005
English Version
Thermal spraying - Zinc, aluminium and their alloys - Part
2: Execution of corrosion protection systems (ISO 2063-
2:2017)
Projection thermique - Zinc, aluminium et alliages de Thermisches Spritzen - Zink, Aluminium und ihre
ces métaux - Partie 2: Exécution des système de Legierungen - Teil 2: Ausführung von
protection contre la corrosion (ISO 2063-2:2017) Korrosionsschutzsystemen (ISO 2063-2:2017)
This European Standard was approved by CEN on 31 August 2017.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,
Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland,
Turkey and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2017 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 2063-2:2017 E
worldwide for CEN national Members.
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SIST EN ISO 2063-2:2017
EN ISO 2063-2:2017 (E)
Contents Page
European foreword . 3
2
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SIST EN ISO 2063-2:2017
EN ISO 2063-2:2017 (E)
European foreword
This document (EN ISO 2063-2:2017) has been prepared by Technical Committee ISO/TC 107 “Metallic
and other inorganic coatings” in collaboration with Technical Committee CEN/TC 240 “Thermal
spraying and thermally sprayed coatings” the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by April 2018, and conflicting national standards shall be
withdrawn at the latest by April 2018.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
This document supersedes EN ISO 2063:2005.
According to the CEN-CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta,
Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland,
Turkey and the United Kingdom.
Endorsement notice
The text of ISO 2063-2:2017 has been approved by CEN as EN ISO 2063-2:2017 without any
modification.
3
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SIST EN ISO 2063-2:2017
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SIST EN ISO 2063-2:2017
INTERNATIONAL ISO
STANDARD 2063-2
First edition
2017-09
Thermal spraying — Zinc, aluminium
and their alloys —
Part 2:
Execution of corrosion protection
systems
Projection thermique — Zinc, aluminium et alliages de ces métaux —
Partie 2: Exécution des système de protection contre la corrosion
Reference number
ISO 2063-2:2017(E)
©
ISO 2017
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SIST EN ISO 2063-2:2017
ISO 2063-2:2017(E)
COPYRIGHT PROTECTED DOCUMENT
© ISO 2017, Published in Switzerland
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form
or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior
written permission. Permission can be requested from either ISO at the address below or ISO’s member body in the country of
the requester.
ISO copyright office
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Tel. +41 22 749 01 11
Fax +41 22 749 09 47
copyright@iso.org
www.iso.org
ii © ISO 2017 – All rights reserved
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SIST EN ISO 2063-2:2017
ISO 2063-2:2017(E)
Contents Page
Foreword .v
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 2
4 Requirements for the manufacturer . 3
4.1 General . 3
4.2 Qualification of the manufacturer . 3
4.2.1 Qualification of the equipment . 3
4.2.2 Qualification of supervision personnel . 3
4.2.3 Qualification of spraying personnel . 3
4.2.4 Qualification of test personnel . 3
4.3 Coating specification for the thermal-sprayed coating . 4
4.4 Assessment of the coating on the basis of reference areas . 4
5 Quality assurance measures for the manufacturer . 4
5.1 General . 4
5.2 Assessment of the design to coatability . 4
5.3 Establishing the manufacturing instructions — Manufacturing sequence plan . 4
5.4 Establishing the thermal spray procedure specification . 4
5.5 Qualification of the TSPS and scope of the TSPS. 5
5.6 Qualification of the TSPS by a specific job reference qualification . 5
5.7 Special job qualification by performance on mock-ups, if required . 5
6 Manufacturing of thermal-sprayed coatings . 5
6.1 General . 5
6.2 Preparation of the surface to be coated . 6
6.2.1 Masking of areas not to be coated . 6
6.2.2 Preparation of the surface to be coated by blasting . 6
6.2.3 Testing of the prepared surface . 6
6.3 Thermal spraying . 6
6.3.1 General. 6
6.3.2 Spray material . 7
6.3.3 Pre-conditions for the execution of thermal spraying process . 7
6.3.4 Execution of thermal spraying . 7
6.3.5 Inspection after spraying . 7
6.4 Sealing of the coating . 8
6.5 Advice for welding in combination with thermal spraying . 8
6.6 Thermal spraying of corrosion protected fastenings . 8
7 Tests — Test procedures . 9
7.1 General . 9
7.2 Manufacturing of the accompanying specimens . 9
7.3 Coating thickness . 9
7.3.1 General. 9
2 10
7.3.2 Coatings with a surface below 1 m .
2 10
7.3.3 Coatings with surfaces greater than 1 m .
7.3.4 Number of thickness test points .10
7.3.5 Measurement of the coating thickness .10
7.4 Appearance of the coating surface and tests .11
7.4.1 Visual inspection .11
7.4.2 Roughness .11
7.4.3 Adhesion strength . .11
7.4.4 Metallographic examination of the coating .11
7.5 Defects in the coating and their repair .11
7.5.1 Defects on the surface and in the coating and their repair .11
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SIST EN ISO 2063-2:2017
ISO 2063-2:2017(E)
7.5.2 Reasons for the rejection of a defective sprayed coating .12
8 Health and safety and environment protection .12
9 Additional requirements for working on-site .12
9.1 General .12
9.2 Supervision of spraying on-site .12
9.3 Job reference qualification for spray personnel working on-site . .12
9.4 Execution of spray works in the case of planned work on-site or not planned
repairs on new manufactured parts .13
9.4.1 General.13
9.4.2 Surface preparation .13
9.4.3 Masking .13
9.4.4 Thermal spraying .13
9.4.5 Spraying of accompanying specimens .13
9.4.6 Sealing .13
10 Execution of spray works on-site in the case of planned maintenance of a service
operated coating .14
10.1 General .14
10.2 Pre-inspection for assessment of the repair possibility applied by thermal spraying .14
10.3 Execution of repair-works by thermal spraying .14
10.3.1 General.14
10.3.2 Quality control after repair .14
11 Tests — Test procedures .14
12 Documentation of the procedure and tests in the case of maintenance.15
13 Health and safety and environment protection on-site .15
Annex A (normative) Adhesion testing using the pull-off test in accordance with ISO 4624 .16
Annex B (informative) Documentation of the applied maintenance procedure, the thermal
spray procedure and test results in the case of a planned maintenance .18
Annex C (informative) Documentation of the applied thermal spray procedure and test
results in the case of a new manufacturing .21
Annex D (informative) Test certificate for job reference qualification for thermal sprayers
working on-site in accordance with ISO 2063-2 .23
Annex E (informative) Test specimens — Spray positions.25
Annex F (informative) Assessment of the coatability .28
Annex G (informative) Bend test and its execution .29
Annex H (informative) Additional information for surface preparation.31
Annex I (informative) Further details for sealing .32
Annex J (informative) Further instructions for safety and activities on-site .33
Annex K (informative) Repair procedures of service loaded coatings and recommended
repair procedures .34
Bibliography .35
iv © ISO 2017 – All rights reserved
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SIST EN ISO 2063-2:2017
ISO 2063-2:2017(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www.iso.org/patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation on the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO’s adherence to the
World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT), see the following
URL: www.iso.org/iso/foreword.html.
This document was prepared by Technical Committee ISO/TC 107, Metallic and other inorganic coatings.
This document, together with ISO 2063-1:2017, cancels and replaces ISO 2063:2005, which has been
technically revised.
A list of all the parts in the ISO 2063 series can be found on the ISO website.
© ISO 2017 – All rights reserved v
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SIST EN ISO 2063-2:2017
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SIST EN ISO 2063-2:2017
INTERNATIONAL STANDARD ISO 2063-2:2017(E)
Thermal spraying — Zinc, aluminium and their alloys —
Part 2:
Execution of corrosion protection systems
1 Scope
This document specifies requirements for corrosion protection of steel structures, components or
parts, which are coated by thermal spraying of zinc, aluminium or their alloys.
This document specifies requirements for coating manufacturers of surface preparation, thermal
spraying, testing and post treatments, e.g. sealing of the coating. This document applies to metallic
corrosion protection coatings in the case of new fabrication in the workshop, as well as on-site and for
repair on-site after assembly.
Requirements for coating thickness, minimum adhesive strength and surface conditions, specified in a
coating specification, are given.
Recommendations are given for suitable process steps and quality assurance measures for new
production and maintenance and for supervising of corrosion protection works.
This document covers the application of thermal-sprayed zinc, aluminium and their alloys for protection
against corrosion in the temperature range between –50 °C to +200 °C. Heat-resistant protective
coatings of aluminium are covered by ISO 17834 and are not in the scope of this document.
This document specifies requirements for the equipment, the working place and the qualification of the
spray and testing personnel.
NOTE ISO 2063-1:2017 is addressed to the designer and to the planning engineer of corrosion protection
system.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
ISO 1463, Metallic and oxide coatings — Measurement of coating thickness — Microscopical method
ISO 2063-1, Thermal spraying —Zinc, aluminium and their alloys — Part 1: Design considerations and
quality requirements for corrosion protection systems
ISO 2178, Non-magnetic coatings on magnetic substrates — Measurement of coating thickness —
Magnetic method
ISO 4624, Paints and varnishes — Pull-off test for adhesion
ISO 8044, Corrosion of metals and alloys — Basic terms and definitions
ISO 8501-1:2007, Preparation of steel substrates before application of paints and related products —
Visual assessment of surface cleanliness — Part 1: Rust grades and preparation grades of uncoated steel
substrates and of steel substrates after overall removal of previous coatings
© ISO 2017 – All rights reserved 1
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SIST EN ISO 2063-2:2017
ISO 2063-2:2017(E)
ISO 8503-1, Preparation of steel substrates before application of paints and related products — Surface
roughness characteristics of blast-cleaned steel substrates — Part 1: Specifications and definitions for ISO
surface profile comparators for the assessment of abrasive blast-cleaned surfaces
ISO 14916, Thermal spraying — Determination of tensile adhesive strength
ISO 14917, Thermal spraying — Terminology, classification
ISO 14918, Thermal spraying — Approval testing of thermal sprayers
ISO 14922-1, Thermal spraying — Quality requirements of thermally sprayed structures — Part 1: Guidance
for selection and use
ISO 14923, Thermal spraying — Characterization and testing of thermally sprayed coatings
3 Terms and definitions
For the purposes of this document, the terms and definitions given in ISO 14917, ISO 8044 and the
following apply.
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
— IEC Electropedia: available at http://www.electropedia.org/
— ISO Online browsing platform: available at http://www.iso.org/obp
3.1
minimum local thickness
lowest value of the local thickness found on surface of a single article
3.2
dew point
temperature to which a volume of humid air should be cooled, at constant barometric pressure, for
water vapour to condense into liquid water on a solid surface
3.3
local repair
restoring of the thermal-sprayed metallic corrosion protection coating by applying a suitable corrosion
protection system on small defective areas, such as are caused by damage on transport, erection or by
destructive tests
3.4
manufacturing sequence plan
manufacturing and test operations listed step by step
3.5
job control record
JCR
manufacturing sequence plan used for control that each single operation step is really carried out
3.6
job reference specimen
JRS
specimen simulating production conditions and which represents the part to be coated and is
comparable in material and size
3.7
job reference qualification
JRQ
qualification of an application or of a thermal sprayer applying a job reference specimen for the test
2 © ISO 2017 – All rights reserved
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SIST EN ISO 2063-2:2017
ISO 2063-2:2017(E)
3.8
pre-production spraying test
thermal spraying test having the same function as a spray procedure test, but is based on a job reference
specimen (non-standard test piece, simulating production conditions)
4 Requirements for the manufacturer
4.1 General
The manufacturer of thermal spray coating shall possess a quality management system, which can
fulfil the necessary quality requirements in accordance with this document or to the quality assurance
system in accordance with ISO 14922-1 (A, B or C), shall employ qualified personnel, is responsible to
keep the function of the spray and necessary ancillary equipment in proper condition and sha
...
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