Packaging - Transport packaging for dangerous goods - Test methods (ISO 16495:2013)

This International Standard specifies the information needed for the design type testing of packaging, Intermediate Bulk Containers (IBCs) and large packaging intended for use in the transport of dangerous goods. NOTE 1 This International Standard can be used in conjunction with one or more of the international regulations set out in the Bibliography. NOTE 2 The term “packaging” includes packaging for Class 6.2 infectious substances according to the United Nations.

Verpackung - Verpackungen zur Beförderung gefährlicher Güter - Prüfverfahren (ISO 16495:2013)

Diese Norm legt allgemeine Informationen für die Bauartprüfungen von Verpackungen, IBC und Großverpackungen
fest, die zum Transport gefährlicher Güter vorgesehen sind.
ANMERKUNG Diese Norm sollte nur in Verbindung mit einer der in den Literaturhinweisen aufgeführten internationalen
Vorschriften angewandt werden.

Emballages - Emballages de transport pour marchandises dangereuses - Méthodes d'essai (ISO 16495:2013)

L'ISO 16495:2013 spécifie les informations nécessaires aux essais de modèle type relatifs aux emballages, aux grands récipients pour vrac (GRV) et aux grands emballages destinés à être utilisés pour le transport de marchandises dangereuses.

Embalaža - Transportna embalaža za nevarno blago - Preskusne metode (ISO 16495:2013)

Ta mednarodni standard določa informacije, potrebne za tipsko preskušanje zasnove embalaže, vmesnih vsebnikov (IBC) in večje embalaže, namenjene za uporabo pri prevozu nevarnega blaga. OPOMBA 1: Ta mednarodni standard se lahko uporablja v povezavi z enim ali več mednarodnimi predpisi iz poglavja Bibliografija. OPOMBA 2: Izraz »embalaža« zajema embalažo za infektivne snovi razreda 6.2 v skladu z opredelitvijo Združenih narodov.

General Information

Status
Withdrawn
Public Enquiry End Date
19-Feb-2011
Publication Date
01-Dec-2013
Withdrawal Date
15-Aug-2022
Current Stage
9900 - Withdrawal (Adopted Project)
Start Date
01-Aug-2022
Due Date
24-Aug-2022
Completion Date
16-Aug-2022

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SLOVENSKI STANDARD
SIST EN ISO 16495:2014
01-januar-2014
1DGRPHãþD
SIST EN ISO 16104:2003
SIST EN ISO 16467:2003
Embalaža - Transportna embalaža za nevarno blago - Preskusne metode (ISO
16495:2013)
Packaging - Transport packaging for dangerous goods - Test methods (ISO 16495:2013)
Verpackung - Verpackungen zur Beförderung gefährlicher Güter - Prüfverfahren (ISO
16495:2013)
Emballages - Emballages de transport pour marchandises dangereuses - Méthodes
d'essai (ISO 16495:2013)
Ta slovenski standard je istoveten z: EN ISO 16495:2013
ICS:
13.300 Varstvo pred nevarnimi Protection against dangerous
izdelki goods
55.020 Pakiranje in distribucija blaga Packaging and distribution of
na splošno goods in general
SIST EN ISO 16495:2014 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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SIST EN ISO 16495:2014

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SIST EN ISO 16495:2014


EUROPEAN STANDARD
EN ISO 16495

NORME EUROPÉENNE

EUROPÄISCHE NORM
August 2013
ICS 13.300; 55.020
English Version
Packaging - Transport packaging for dangerous goods - Test
methods (ISO 16495:2013)
Emballages - Emballages de transport pour marchandises Verpackung - Verpackungen zur Beförderung gefährlicher
dangereuses - Méthodes d'essai (ISO 16495:2013) Güter - Prüfverfahren (ISO 16495:2013)
This European Standard was approved by CEN on 12 July 2013.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same
status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,
Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United
Kingdom.





EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2013 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 16495:2013: E
worldwide for CEN national Members.

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SIST EN ISO 16495:2014
EN ISO 16495:2013 (E)
Contents Page
Foreword .3
2

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SIST EN ISO 16495:2014
EN ISO 16495:2013 (E)
Foreword
This document (EN ISO 16495:2013) has been prepared by Technical Committee ISO/TC 122 "Packaging" in
collaboration with Technical Committee CEN/TC 261 “Packaging” the secretariat of which is held by AFNOR.
This European Standard shall be given the status of a national standard, either by publication of an identical
text or by endorsement, at the latest by February 2014, and conflicting national standards shall be withdrawn
at the latest by February 2014.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights.
According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech
Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece,
Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,
Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom.
Endorsement notice
The text of ISO 16495:2013 has been approved by CEN as EN ISO 16495:2013 without any modification.
3

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SIST EN ISO 16495:2014

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SIST EN ISO 16495:2014
INTERNATIONAL ISO
STANDARD 16495
First edition
2013-08-01
Corrected version
2013-09-01
Packaging — Transport packaging for
dangerous goods — Test methods
Emballages — Emballages de transport pour marchandises
dangereuses — Méthodes d’essai
Reference number
ISO 16495:2013(E)
©
ISO 2013

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SIST EN ISO 16495:2014
ISO 16495:2013(E)

COPYRIGHT PROTECTED DOCUMENT
© ISO 2013
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form
or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior
written permission. Permission can be requested from either ISO at the address below or ISO’s member body in the country of
the requester.
ISO copyright office
Case postale 56 • CH-1211 Geneva 20
Tel. + 41 22 749 01 11
Fax + 41 22 749 09 47
E-mail copyright@iso.org
Web www.iso.org
Published in Switzerland
ii © ISO 2013 – All rights reserved

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SIST EN ISO 16495:2014
ISO 16495:2013(E)

Contents Page
Foreword .iv
Introduction .v
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 Test report . 2
5 Selection and preparation of packaging, IBCs and large packaging for testing .2
5.1 Selection of packaging, IBCs and large packaging . 2
5.2 Information to be provided with packaging, IBCs and large packaging . 2
5.3 Selection of contents and filling of packaging, IBCs and large packaging prior to testing . 3
5.4 Closing packaging, IBCs and large packaging . 5
5.5 Check of design type specification with requirements . 6
5.6 Conformity check of test samples with design type specification . 6
6 Test methods . 7
7 Facilities for testing . 7
7.1 General requirements . 7
7.2 Accuracy of measurement equipment . 7
7.3 Accuracy of measurements in testing . 8
7.4 Climatic conditions . 8
Annex A (normative) Test report . 9
Annex B (normative) Packaging specifications .11
Annex C (normative) IBC specifications .22
Annex D (normative) Large packaging specifications .29
Annex E (informative) Type of contents .32
Annex F (normative) Drop test .33
Annex G (normative) Leakproofness test .36
Annex H (normative) Hydraulic pressure test.38
Annex I (normative) Stacking test .40
Annex J (normative) Water spray test .44
Annex K (normative) Bottom lift test .45
Annex L (normative) Top lift test .46
Annex M (normative) Tear test .47
Annex N (normative) Topple test .48
Annex O (normative) Righting test .49
Annex P (normative) Puncture test .50
Annex Q (normative) Vibration test .51
Bibliography .52
© ISO 2013 – All rights reserved iii

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SIST EN ISO 16495:2014
ISO 16495:2013(E)

Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2. www.iso.org/directives
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received. www.iso.org/patents
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
The committee responsible for this document is CEN/TC 261, Packaging, in collaboration with Technical
Committee ISO/TC 122, Packaging, Subcommittee SC 3, Performance requirements and tests for means of
packaging, packages and unit loads in accordance with the Agreement on technical cooperation between
ISO and CEN (Vienna Agreement).
This first edition of ISO 16495 cancels and replaces ISO 16104:2003 and ISO 16467:2003, which have
been technically revised.
This corrected version includes the above revision details, which were missing in the original.
iv © ISO 2013 – All rights reserved

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SIST EN ISO 16495:2014
ISO 16495:2013(E)

Introduction
This International Standard was developed to provide requirements and test procedures to meet the
multi-modal United Nations Recommendations on the Transport of Dangerous Goods Model Regulations
referred to as “UN recommendations” throughout this International Standard, and successful passing
of the tests may lead to the allocation of an appropriate UN packaging mark. The UN Recommendations
have been developed by the United Nations Sub Committee of Experts on the Transport of Dangerous
Goods as a ‘model regulation’ in the light of technical progress, the advent of new substances and
materials, the exigencies of modern transport systems and, above all, the need to ensure the safety
of people, property and the environment. Amongst other aspects, the UN Recommendations cover
principles of classification and definition of classes, listing of the principal dangerous goods, general
packing requirements, testing procedures, marking, labelling or placarding, and shipping documents.
There are in addition special recommendations related to particular classes of goods.
The UN Recommendations are given legal entity by the provisions of a series of international modal
agreements and national legislation for the transport of dangerous goods. The international agreements
include the following:
— The European Agreement concerning the International Carriage of Dangerous Goods by Road (ADR)
[1]
(covering most of Europe).
— Regulations concerning the International Carriage of Dangerous Goods by Rail (RID) (covering most
[2]
of Europe, parts of North Africa and the Middle East).
[3]
— The International Maritime Dangerous Goods Code (IMDG Code) (worldwide).
— The International Civil Aviation Organization’s Technical Instructions for the Safe Transport of
[4]
Dangerous Goods by Air (ICAO TIs) (worldwide).
The application of this International Standard will need to take account the requirements of these
international agreements and the relevant national regulations for domestic transport of dangerous goods.
It is important to note that there will be certain modal differences from the UN Recommendations and
that the schedule for revision of the Recommendations and modal provisions may lead to temporary
inconsistencies with this International Standard.
It is noted that success in the tests and the allocation of an official UN mark do not on their own authorize
the use of a packaging for any dangerous goods, which are subject to the packing instructions published
in the various modal regulations.
This International Standard is based on Revision 17 of the UN Recommendations.
© ISO 2013 – All rights reserved v

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SIST EN ISO 16495:2014

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SIST EN ISO 16495:2014
INTERNATIONAL STANDARD ISO 16495:2013(E)
Packaging — Transport packaging for dangerous goods
— Test methods
1 Scope
This International Standard specifies the information needed for the design type testing of packaging,
Intermediate Bulk Containers (IBCs) and large packaging intended for use in the transport of
dangerous goods.
NOTE 1 This International Standard can be used in conjunction with one or more of the international
regulations set out in the Bibliography.
NOTE 2 The term “packaging” includes packaging for Class 6.2 infectious substances according to the
United Nations.
2 Normative references
The following documents, in whole or in part, are normatively referenced in this document and are
indispensable for its application. For dated references, only the edition cited applies. For undated
references, the latest edition of the referenced document (including any amendments) applies.
ISO 2206:1987, Packaging — Complete, filled transport packages — Identification of parts when testing
ISO 2248:1985, Packaging — Complete, filled transport packages — Vertical impact testing by dropping
ISO 2875:2000, Packaging — Complete, filled transport packages and unit load — Water-spray test
ISO/IEC 17025:2005, General requirements for the competence of testing and calibration laboratories
United Nations Recommendations on the Transport of Dangerous Goods — Model Regulations
3 Terms and definitions
For the purposes of this document, the terms and definitions given in the UN Recommendations, Chapter
1.2.1, and the following apply.
3.1
brimful capacity
volume of water in litres held by the packaging, IBC, inner packaging of a combination packaging and/or
large packaging, when filled through the designed filling orifice to the point of overflowing in its normal
position of filling, and considered for testing purposes as maximum capacity
3.2
nominal capacity
capacity in litres which, by convention, is used to represent a class of packaging of a similar brimful capacity
3.3
single packaging
means of packaging that does not require an inner packaging to be capable of performing its containment
function and it includes composite packaging
© ISO 2013 – All rights reserved 1

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SIST EN ISO 16495:2014
ISO 16495:2013(E)

4 Test report
All packaging, IBCs and large packaging tested for conformity with the UN Recommendations shall be the
subject of a test report (in accordance with Annex A) which should include a specification check prepared
in accordance with Annex B, C or D. It shall be possible to specifically identify the packaging, IBC and large
packaging relative to each test report, either by the retention of uniquely referenced packaging, IBCs and
large packaging or by inclusion of sufficient photographs and/or drawings with unique references to
enable identification of the packaging, IBCs and large packaging and all its components.
5 Selection and preparation of packaging, IBCs and large packaging for testing
For the selection and preparation of packaging, IBCs and large packaging for testing the type of contents,
(liquid, viscous or solid) is decisive.
NOTE Guidance on the determination of the type of contents given in Annex E.
5.1 Selection of packaging, IBCs and large packaging
Sufficient numbers of packaging, IBCs and large packaging per design type shall be selected for testing and
a) shall be examined for damage which might invalidate the tests, in which event the packaging, IBCs
and large packaging shall be replaced,
b) shall be marked with a test reference which shall also be entered on the test record and later used
on the test report, and
c) the different parts of the packaging shall be identified in accordance with ISO 2206, and
d) shall be individually weighed to establish the tare or filled gross mass.
NOTE 1 The form of such weighing can vary according to whether the packaging, IBCs and large packaging
have been supplied full or empty to the test station. Where the masses of individual empty packaging, IBCs and
large packaging are recorded, it is necessary to record only a typical filled gross mass (or vice versa).
NOTE 2 Under some circumstances it can be desirable to have a range of packaging, IBCs and large
packaging tested.
Examples include
— in a number of different sizes but of the same construction,
— with variety of closures,
— for use with a range of solid contents.
In such situations selective testing procedure can be used to avoid testing of every possible permutation.
The competent authority can allow this procedure after consultation.
5.2 Information to be provided with packaging, IBCs and large packaging
5.2.1 General
Each packaging, IBCs and large packaging type shall be accompanied by a specification for that design
type containing the data set outlined in Annex B, C or D and by the following additional information
contained in 5.2.2 to 5.2.6 as appropriate.
5.2.2 Test contents - Using water and non-dangerous substances
Where the tests are to be carried out using water or other non-dangerous substances, a statement of the
packing group for which the packaging is to be tested shall be provided, together with data, enabling
2 © ISO 2013 – All rights reserved

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SIST EN ISO 16495:2014
ISO 16495:2013(E)

appropriate selection of inert test contents. For liquids, such data shall include the required maximum
relative density for the tests together with data on, for instance, the internal pressure test required. For
solids, such data shall include mass, grain size and any other relevant characteristics, for example, bulk
density, angle of repose etc., to clearly show equivalence of physical characteristics.
5.2.3 Test contents - Using the dangerous substance
Where the tests are to be carried out using the dangerous substance(s) to be transported, a statement
of their packing group and their physical characteristics shall be provided. (See for example Safety
Data Sheet) Liquids shall be defined by their relative density together with viscosity and method of
determination. Solids shall be defined by their mass and grain size and any other relevant characteristic,
for example, bulk density, angle of repose etc. to ensure physical characteristics are sufficiently identified
and included. This data shall be recorded in the test report (see Annex A).
Where the tests are carried out using the actual substance to be transported then they shall be applicable
for other substances having the same or similar characteristics.
5.2.4 Vapour pressure
For liquids, the vapour pressure (at a given temperature) of the substance to be carried or the hydraulic
pressure to be achieved during the tests shall be provided.
5.2.5 Test contents - Using articles
Where the packaging and large packaging is intended for the transport of (an) article(s), a statement of
the packing group, an appropriate description and drawing(s) of the article(s) and or photographs and
details of the way in which dummy articles were filled for the purpose of testing shall be provided.
5.2.6 Closing instructions
Any special filling or closing instructions including, where relevant, the closure torque, or taping
patterns shall be provided.
5.2.7 Handling characteristics of IBCs and large packaging
Each IBC and large packaging design shall be accompanied by a statement of its mechanical handling
characteristics. This shall relate to bottom lift, top lift or both, as applicable, and number of identical
items to be stacked during transport.
5.3 Selection of contents and filling of packaging, IBCs and large packaging prior to testing
5.3.1 General
Single packaging, IBCs, the inner packaging of combination packaging and large packaging shall be filled
for drop and stacking tests to not less than
— 98 % of brimful capacity for liquids, and
— 95 % of brimful capacity for solids.
NOTE There can be exceptions, some flexible packaging (see 5.3.4) and some packaging designed to be
transported part full (see 5.3.5).
Packaging, IBCs, the inner packaging of combination packaging and large packaging for liquids, or
those capable of containing liquids, shall have their capacity determined as in 5.3.3. Other packages the
capacity shall be determined by other suitable means e.g. by calculation.
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SIST EN ISO 16495:2014
ISO 16495:2013(E)

5.3.2 Packaging, IBC, inner packaging of combination packaging and large packaging to con-
tain liquids
5.3.2.1 Determination of brimful capacity
The brimful capacity is determined for example by: weighing the empty packaging/IBC/inner packaging
including closures (mass empty (m) in kg) and weighing the packaging/IBC/inner packaging full (mass
brimful (W) in kg). The packaging/IBC/inner packaging shall be filled with water until the water just
overflows and then fitting the closure and any surplus mopped up. No steps shall be taken, e.g. by tilting
or tapping the packaging/IBC/inner packaging, to enable water to penetrate into a hollow handle/lifting
feature or other design feature above the closure.
The following formula expresses the brimful capacity:
W-m
b =
d
where
b is the brimful capacity in litres;
W is the mass in kilograms, of packaging/IBC/inner packaging when brimful with water;
m is the mass in kilograms, of the empty packaging/IBC/inner packaging;
d is the density of water (=1) in kg/l.
5.3.2.2 Filling of the packaging/IBC/inner packaging
When filling test samples of the above with liquids, at least one sample shall have its capacity and filling
level determined as below. Further samples of that design type shall be filled using a dipstick calibrated
on the first sample or by mass or volume. The calculation of required volume of liquids for testing shall be:
b×98
C=
100
where
C is the required volume of water in litres;
b is the brimful capacity in litres.
5.3.3 Rigid packaging, rigid IBCs, inner packaging of combination packaging and large packag-
ing to contain solids
Where the packaging/IBC/inner packaging is capable of containing liquids the capacity shall be
determined as in 5.3.2.1.
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SIST EN ISO 16495:2014
ISO 16495:2013(E)

The calculation of required mass of solids for testing shall be:
bd× ×95
()
M =
100
where
M is the required mass in kilograms, of solids;
b is the brimful capacity either measured or calculated in litres;
d is the bulk density of the test contents in kg/l.
Alternatively, for cylindrical packaging/IBC/inner packaging the level of fill required to fill the
packaging/IBC/inner packaging to at least 95 % of its brimful capacity shall be calculated from its
internal height, taking into account any reduction in height caused by the fitting of the closure.
This procedure is not suitable for bags (see 5.3.5).
5.3.4 Flexible packaging, flexible inner packaging and flexible IBCs to contain solids
Flexible packaging/ flexible inner packaging (bags) and flexible IBCs shall be filled to the required
testing mass at which the designer of the flexible packaging/ flexible inner packaging and flexible IBCs
intends it to be used or, if known, to the capacity which the user intends to employ using either the
substance to be transported or solids of similar characteristics in respect of mass, grain size and flow
characteristics; the test contents used shall be recorded in the test report.
5.3.5 Packaging/inner packaging designed to be used part full
Packaging/inner packaging designed to be transported with filling test levels less than 98 % for liquids
o
...

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