Petroleum and natural gas industries - External coatings for buried or submerged pipelines used in pipeline transportation systems - Part 5: External concrete coatings (ISO 21809-5:2017)

This document specifies the requirements for qualification, application, testing and handling of
materials required for the application of reinforced concrete coating externally to either bare pipe or
pre-coated pipe for use in pipeline transportation systems for the petroleum and natural gas industries
as defined in ISO 13623.
The external application of concrete is primarily used for the negative buoyancy of pipes used in buried
or submerged pipeline systems and/or for the mechanical protection of the pipe and its pre-coating.
This document is applicable to concrete thicknesses of 25 mm or greater.

Erdöl- und Erdgasindustrie - Umhüllungen für erd- und wasserverlegte Rohrleitungen in Transportsystemen -Teil 5: Betonummantelungen (ISO 21809-5:2017)

Dieses Dokument legt die Anforderungen an die Qualifizierung, Anwendung, Prüfung und den Umschlag von Werkstoffen fest, die für die Anwendung von bewehrten Betonumhüllungen bei Glattrohren oder vorbeschichteten Rohren für den Einsatz in Rohrleitungen von Transportsystemen der Erdöl- und Erdgasindustrie, wie in ISO 13623 definiert, erforderlich sind.
Die äußere Aufbringung von Beton dient hauptsächlich dazu, für Abtriebssicherheit der in erd- oder wasserverlegten Rohrleitungssystemen verwendeten Rohre und/oder für den mechanischen Schutz des Rohrs und seiner Umhüllung zu sorgen.
Dieses Dokument gilt für Betondicken größer oder gleich 25 mm.

Industries du pétrole et du gaz naturel - Revêtements externes des conduites enterrées ou immergées utilisées dans les systèmes de transport par conduites - Partie 5: Revêtements externes en béton (ISO 21809-5:2017)

L'ISO 21809-5:2017 spécifie les exigences relatives à la qualification, à la mise en ?uvre, aux essais et à la manutention des matériaux requis pour l'application d'un revêtement extérieur en béton armé sur des tubes en acier nus ou pré-revêtus, utilisés dans les systèmes de transport par conduites pour les industries du pétrole et du gaz naturel tels que définis dans l'ISO 13623.
L'application extérieure de béton est principalement utilisée pour empêcher la flottabilité des tubes utilisés dans les systèmes de conduites enterrées et immergées et/ou pour la protection mécanique du tube et de son pré-revêtement.
L'ISO 21809-5:2017 s'applique aux épaisseurs de béton supérieures ou égales à 25 mm.

Naftna industrija in industrija zemeljskega plina - Zunanje prevleke za cevovode, zakopane v zemljo ali potopljene v vodo, v sistemih cevovodnega transporta - 5. del: Zunanje betonske prevleke (ISO 21809-5:2017)

V tem dokumentu so določene zahteve za usposobljenost, uporabo, testiranje in ravnanje z materiali, ki so potrebni za nanašanje armiranega betonskega premaza na zunanji strani bodisi na golo cev ali v predhodno obloženo cev za uporabo v cevovodnih transportnih sistemih za naftno industrijo in industrijo zemeljskega plina
kot je opredeljeno v standardu ISO 13623.
Zunanji nanos betona se primarno uporablja za negativno plovnost cevi, ki se uporablja v pokopanih ali potopljenih cevovodnih sistemih in/ali za mehansko zaščito cevi in njenega predhodnega premaza.
Ta dokument velja za beton debeline 25 mm ali več.

General Information

Status
Published
Public Enquiry End Date
04-Jul-2016
Publication Date
11-Sep-2017
Technical Committee
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
11-Aug-2017
Due Date
16-Oct-2017
Completion Date
12-Sep-2017

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Standards Content (Sample)

SLOVENSKI STANDARD
SIST EN ISO 21809-5:2017
01-oktober-2017
1DGRPHãþD
SIST EN ISO 21809-5:2010
Naftna industrija in industrija zemeljskega plina - Zunanje prevleke za cevovode,
zakopane v zemljo ali potopljene v vodo, v sistemih cevovodnega transporta - 5.
del: Zunanje betonske prevleke (ISO 21809-5:2017)
Petroleum and natural gas industries - External coatings for buried or submerged
pipelines used in pipeline transportation systems - Part 5: External concrete coatings
(ISO 21809-5:2017)
Industries du pétrole et du gaz naturel - Revêtements externes des conduites enterrées
ou immergées utilisées dans les systèmes de transport par conduites - Partie 5:
Revêtements externes en béton (ISO 21809-5:2017)
Ta slovenski standard je istoveten z: EN ISO 21809-5:2017
ICS:
25.220.99 Druge obdelave in prevleke Other treatments and
coatings
75.200 2SUHPD]DVNODGLãþHQMH Petroleum products and
QDIWHQDIWQLKSURL]YRGRYLQ natural gas handling
]HPHOMVNHJDSOLQD equipment
SIST EN ISO 21809-5:2017 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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SIST EN ISO 21809-5:2017

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SIST EN ISO 21809-5:2017


EN ISO 21809-5
EUROPEAN STANDARD

NORME EUROPÉENNE

August 2017
EUROPÄISCHE NORM
ICS 75.200 Supersedes EN ISO 21809-5:2010
English Version

Petroleum and natural gas industries - External coatings
for buried or submerged pipelines used in pipeline
transportation systems - Part 5: External concrete coatings
(ISO 21809-5:2017)
Industries du pétrole et du gaz naturel - Revêtements Erdöl- und Erdgasindustrie - Umhüllungen für erd- und
externes des conduites enterrées ou immergées wasserverlegte Rohrleitungen in Transportsystemen -
utilisées dans les systèmes de transport par conduites - Teil 5: Betonummantelungen (ISO 21809-5:2017)
Partie 5: Revêtements externes en béton (ISO 21809-
5:2017)
This European Standard was approved by CEN on 25 July 2017.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,
Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland,
Turkey and United Kingdom.





EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2017 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 21809-5:2017 E
worldwide for CEN national Members.

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SIST EN ISO 21809-5:2017
EN ISO 21809-5:2017 (E)
Contents Page
European foreword . 3

2

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SIST EN ISO 21809-5:2017
EN ISO 21809-5:2017 (E)
European foreword
This document (EN ISO 21809-5:2017) has been prepared by Technical Committee ISO/TC 67
“Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries”
in collaboration with Technical Committee ECISS/TC 110 “Steel tubes, and iron and steel fittings” the
secretariat of which is held by UNI.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by February 2018 and conflicting national standards shall
be withdrawn at the latest by February 2018.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
This document supersedes EN ISO 21809-5:2010.
According to the CEN-CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta,
Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland,
Turkey and the United Kingdom.
Endorsement notice
The text of ISO 21809-5:2017 has been approved by CEN as EN ISO 21809-5:2017 without any
modification.
3

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SIST EN ISO 21809-5:2017

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SIST EN ISO 21809-5:2017
INTERNATIONAL ISO
STANDARD 21809-5
Second edition
2017-06
Petroleum and natural gas
industries — External coatings for
buried or submerged pipelines used
in pipeline transportation systems —
Part 5:
External concrete coatings
Industries du pétrole et du gaz naturel — Revêtements externes
des conduites enterrées ou immergées utilisées dans les systèmes de
transport par conduites —
Partie 5: Revêtements externes en béton
Reference number
ISO 21809-5:2017(E)
©
ISO 2017

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SIST EN ISO 21809-5:2017
ISO 21809-5:2017(E)

COPYRIGHT PROTECTED DOCUMENT
© ISO 2017, Published in Switzerland
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form
or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior
written permission. Permission can be requested from either ISO at the address below or ISO’s member body in the country of
the requester.
ISO copyright office
Ch. de Blandonnet 8 • CP 401
CH-1214 Vernier, Geneva, Switzerland
Tel. +41 22 749 01 11
Fax +41 22 749 09 47
copyright@iso.org
www.iso.org
ii © ISO 2017 – All rights reserved

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SIST EN ISO 21809-5:2017
ISO 21809-5:2017(E)

Contents Page
Foreword .v
Introduction .vi
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 3
4 Symbols and abbreviated terms . 6
4.1 Symbols . 6
4.2 Abbreviated terms . 6
5 General requirements . 6
5.1 Rounding . 6
5.2 Compliance with this document . 6
6 Information supplied by the purchaser . 7
6.1 General information . 7
6.2 Additional information . 7
7 Materials . 7
7.1 Pipe . 7
7.2 Cement . 8
7.3 Supplementary cementitious materials . 8
7.4 Aggregate — Fine and coarse . 9
7.5 Heavyweight aggregate. 9
7.6 Lightweight aggregate . 9
7.7 Recycled concrete as aggregate .10
7.8 Water .10
7.9 Steel reinforcement .10
7.10 Concrete admixtures .10
7.11 Reclaimed concrete .10
8 Concrete mix .11
9 Coating application .11
9.1 Qualification .11
9.2 Application of concrete coating .13
9.3 Environmental conditions .13
9.4 Pipe .13
9.4.1 Pre-coated pipe .13
9.4.2 Bare pipe .14
9.5 Steel reinforcement .14
9.5.1 General.14
9.5.2 Cage reinforcement .14
9.5.3 Welded wire mesh reinforcement.14
9.5.4 Woven wire mesh reinforcement .14
9.5.5 Reinforcement placement .15
9.6 Concrete cutback .15
9.7 Anode installation .15
10 Curing methods .16
11 Inspection and testing .16
11.1 General .16
11.2 Test procedures .17
11.2.1 Concrete coating thickness — Diameter measurement .17
11.2.2 Placement of reinforcement .18
11.2.3 Pre-concrete coated pipe weight in air .18
11.2.4 Concrete coated pipe weight in air .18
© ISO 2017 – All rights reserved iii

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SIST EN ISO 21809-5:2017
ISO 21809-5:2017(E)

11.2.5 Concrete coating density.19
11.2.6 Compressive strength .19
11.2.7 Water absorption . .19
11.2.8 Impact resistance .20
11.2.9 Shear resistance.20
11.2.10 Visual inspection .20
11.3 Retesting .20
11.4 Test results.20
12 Repair of concrete coated pipe .21
12.1 General .21
12.2 Damaged areas .21
12.3 Cracks .21
12.4 Gaps .21
12.5 Stripping .21
13 Markings .21
14 Handling and storage .22
15 Test reports and inspection documents .22
Annex A (normative) Water absorption test .23
Annex B (normative) Shear resistance test .26
Bibliography .28
iv © ISO 2017 – All rights reserved

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SIST EN ISO 21809-5:2017
ISO 21809-5:2017(E)

Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www .iso .org/ directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www .iso .org/ patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation on the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO’s adherence to the
World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see the following
URL: w w w . i s o .org/ iso/ foreword .html.
This document was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore
structures for petroleum, petrochemical and natural gas industries, Subcommittee SC 2, Pipeline
transportation systems.
This second edition cancels and replaces the first edition (ISO 21809-5:2010), which has been
technically revised.
A list of all parts in the ISO 21809 series can be found on the ISO website.
© ISO 2017 – All rights reserved v

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SIST EN ISO 21809-5:2017
ISO 21809-5:2017(E)

Introduction
It is necessary that users of this document be aware that further or differing requirements might be
needed for individual applications. This document is not intended to inhibit a vendor from offering
or the purchaser from accepting alternative equipment or engineering solutions for the individual
application. This can be particularly applicable if there is innovative or developing technology. If an
alternative is offered, it is the responsibility of the vendor to identify any variations from this document
and provide details.
vi © ISO 2017 – All rights reserved

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SIST EN ISO 21809-5:2017
INTERNATIONAL STANDARD ISO 21809-5:2017(E)
Petroleum and natural gas industries — External coatings
for buried or submerged pipelines used in pipeline
transportation systems —
Part 5:
External concrete coatings
1 Scope
This document specifies the requirements for qualification, application, testing and handling of
materials required for the application of reinforced concrete coating externally to either bare pipe or
pre-coated pipe for use in pipeline transportation systems for the petroleum and natural gas industries
as defined in ISO 13623.
The external application of concrete is primarily used for the negative buoyancy of pipes used in buried
or submerged pipeline systems and/or for the mechanical protection of the pipe and its pre-coating.
This document is applicable to concrete thicknesses of 25 mm or greater.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
ISO 1920-5, Testing of concrete — Part 5: Properties of hardened concrete other than strength
ISO 10474, Steel and steel products — Inspection documents
ISO 16120-2, Non-alloy steel wire rod for conversion to wire — Part 2: Specific requirements for general
purpose wire rod
ISO 80000-1:2009, Quantities and units — Part 1: General
EN 197-1, Cement — Part 1: Composition, specifications and conformity criteria for common cements
EN 206-1, Concrete — Part 1: Specification, performance, production and conformity
EN 450-1, Fly ash for concrete — Part 1: Definition, specifications and conformity criteria
EN 934-2, Admixtures for concrete, mortar and grout — Part 2: Concrete admixtures — Definitions,
requirements conformity, marking and labelling
EN 1008, Mixing water for concrete — Specification for sampling, testing and assessing the suitability of
water, including water recovered from processes in the concrete industry, as mixing water for concrete
EN 10080, Steel for the reinforcement of concrete — Weldable reinforcing steel — General
EN 10204, Metallic products — Types of inspection documents
EN 10244-2, Steel wire and wire products — Non-ferrous metallic coatings on steel wire — Part 2: Zinc or
zinc alloy coatings
EN 12390-2, Testing hardened concrete — Part 2: Making and curing specimens for strength tests
© ISO 2017 – All rights reserved 1

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SIST EN ISO 21809-5:2017
ISO 21809-5:2017(E)

EN 12390-3, Testing hardened concrete — Part 3: Compressive strength of test specimens
EN 12390-7, Testing hardened concrete — Part 7: Density of hardened concrete
EN 12504-1, Testing concrete in structures — Part 1: Cored specimens — Taking, examining and testing in
compression
EN 12620, Aggregates for concrete
EN 13055-1, Lightweight aggregates — Part 1: Lightweight aggregates for concrete, mortar and grout
EN 13263-1, Silica fume for concrete — Part 1: Definitions, requirements and conformity criteria
ACI 308.1-98, Standard specification for curing concrete
ASTM A641, Standard specification for zinc-coated (galvanized) carbon steel wire
ASTM A810, Standard specification for zinc-coated (galvanized) steel pipe winding mesh
ASTM A1064, Standard specification for carbon-steel wire and welded wire reinforcement, plain and
deformed, for concrete
ASTM C31, Standard practice for making and curing concrete test specimens in the field
ASTM C33, Standard specification for concrete aggregates
ASTM C39, Standard test method for compressive strength of cylindrical concrete specimens
ASTM C40, Standard test method for organic impurities in fine aggregates for concrete
ASTM C42, Standard test method for obtaining and testing drilled cores and sawed beams of concrete
ASTM C128, Standard test method for density, relative density (specific gravity) and absorption of fine
aggregate
ASTM C150, Standard specification for Portland cement
ASTM C171, Standard specification for sheet materials for curing concrete
ASTM C172, Standard practice for sampling freshly mixed concrete
ASTM C309, Standard specification for liquid membrane-forming compounds for curing concrete
ASTM C330, Standard specification for lightweight aggregates for structural concrete
ASTM C331, Standard specification for lightweight aggregates for concrete masonry units
ASTM C332, Standard specification for lightweight aggregates for insulating concrete
ASTM C494, Standard specification for chemical admixtures for concrete
ASTM C595, Standard specification for blended hydraulic cements
ASTM C617, Standard practice for capping cylindrical concrete specimens
ASTM C618, Standard specification for coal fly ash and raw or calcined natural Pozzolan for use in concrete
ASTM C637, Standard specification for aggregates for radiation-shielding concrete
ASTM C642, Standard test method for density, absorption, and voids in hardened concrete
ASTM C989, Standard specification for slag cement for use in concrete and mortars
ASTM C1157, Standard performance specification for hydraulic cement
2 © ISO 2017 – All rights reserved

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SIST EN ISO 21809-5:2017
ISO 21809-5:2017(E)

ASTM C1176, Standard practice for making roller-compacted concrete in cylinder molds using a
vibrating table
ASTM C1240, Standard specification for silica fume used in cementitious mixtures
ASTM C1435, Standard practice for molding roller-compacted concrete in cylinder molds using a
vibrating hammer
ASTM C1602, Standard specification for mixing water used in the production of hydraulic cement concrete
ASTM C1604, Standard test method for obtaining and testing drilled cores of shotcrete
ASTM D2216, Standard t
...

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