SIST EN 15166:2009

Food processing machinery - Automatic back splitting machines of butchery carcasses - Safety and hygiene requirements

This European standard applies to automatic back splitting machines and specifies safety and health requirements for  machines used in slaughterhouses in order to fully automatically split meat animal (beef and pork) along the back-bone axis, splitting the carcass into two parts (see Figure 1).
This document deals with all significant hazards, hazardous situations and events relevant to automatic back splitting machines, when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4).
This document deals with the significant hazards, hazardous situations and events during transport, assembly and installation, commissioning and use as defined in EN ISO 12100-1, Clause 5.3.
This document is not applicable to automatic back splitting machines, which are manufactured before the date of its publication as EN.
The machines concerned by this standard are those used in slaughterhouses. They are fitted with a cutting device and are driven by electric, hydraulic and/or pneumatic energy.
The utilized cutting tools are:
-   circular saws,
-   splitting tools.
Three types of machines are considered (see Figures 1 to 5):
-   Splitting machines for pork carcasses, type A (splitter),
-   Splitting machines for pork carcasses, type B (circular saw),
-   Splitting machines for beef carcasses, type C (circular saw).
There are two different operation cycles:
-   carcasses can be splitted when they are at standstill.(In general they are hanging on a sequence conveyed transport system.);
-   carcasses can also be splitted during their continuous movement by conveyor. In this case the movement of the tool is synchronized with that of the carcass.
When the split is finished, the cutting tool returns automatically to its initial position.
The machines run automatically. Under normal operating conditions there is no manual intervention.

Nahrungsmittelmaschinen - Automatische Rückenspaltmaschinen für Schlachttierkörper - Sicherheits- und Hygieneanforderungen

1.1   Allgemeines
Diese Europäische Norm betrifft automatische Rückenspaltmaschinen und spezifiziert Sicherheits- und Gesundheitsanforderungen an Maschinen, die in Schlachthöfen zur automatischen Rückenspaltung von Schlachttieren (Rinder und Schweine) entlang der Wirbel¬säule verwendet werden, wobei der Tierkörper in zwei Teile gespalten wird (siehe Bild 1).
Dieses Dokument behandelt alle signifikanten Gefährdungen, Gefährdungssituationen und Gefährdungs-ereignisse, die auf automatische Rückenspaltmaschinen zutreffen, wenn sie bestimmungsgemäß und ent-sprechend vernünftigen, vorhersehbaren Bedingungen des Herstellers verwendet werden (siehe Abschnitt 4).
Dieses Dokument behandelt die signifikanten Gefährdungen, Gefährdungssituationen und Gefähr-dungsereignisse während Transport, Zusammenbau und Aufstellung, Inbetriebnahme und Gebrauch, wie in EN ISO 12100-1:2003, Abschnitt 5.3, beschrieben.
Dieses Dokument gilt nicht für automatische Rückenspaltmaschinen, die hergestellt wurden, bevor CEN dieses Dokument als EN veröffentlichte.
1.2   Beschreibung der betroffenen Maschinen
Die von dieser Norm erfassten Maschinen werden in Schlachthöfen verwendet. Sie sind mit einer Schneide-vorrichtung versehen und werden elektrisch, hydraulisch oder pneumatisch angetrieben.
Die verwendeten Schneidwerkzeuge sind:
-   Kreissägen;
-   Spalter.
Drei Maschinentypen müssen betrachtet werden (siehe Bild 1 bis 11):
-   Maschinen zum Spalten von Schweinekörpern, Typ A (Spalter);
-   Maschinen zum Spalten von Schweinekörpern, Typ B (Kreissäge);
-   Maschinen zum Spalten von Rinderkörpern, Typ C (Kreissäge).
Es werden zwei Funktionsabläufe unterschieden:
-   Die Tierkörper können in Ruhestellung gespaltet werden. (Im Allgemeinen hängen sie an einem takt-geförderten Transportsystem);
-   Die Tierkörper können auch gespalten werden, während sie kontinuierlich mit einem Förderer bewegt werden; in diesem Falle bewegt sich das Spaltwerkzeug synchron mit dem Tierkörper.
(...)

Machines pour les produits alimentaires - Machines automatiques a fendre les carcasses d'animaux de boucherie - Prescriptions relatives a la sécurité et a l'hygiene

La présente norme s'applique aux machines automatiques à fendre les carcasses et spécifie les prescriptions
sanitaires et les prescriptions de sécurité pour les machines utilisées dans les abattoirs pour la découpe
automatique des animaux de boucherie (boeuf et porc) le long de l’axe dorsal, fendant ainsi la carcasse en
deux (voir Figure 1).
Le présent document traite tous les phénomènes dangereux, situations et événements dangereux significatifs
spécifiques aux machines automatiques à fendre les carcasses lorsqu’elles sont utilisées normalement et
dans les conditions de mauvaises utilisations raisonnablement prévisibles par le fabricant (voir Article 4).
La présente norme traite tous les phénomènes dangereux, situations et événements dangereux durant le
transport, l’assemblage et l’installation, la mise en marche et l’utilisation conformément au 5.3 de
l’EN ISO 12100-1:2003.
La présente norme ne s’applique pas aux machines automatiques à fendre les carcasses qui sont fabriquées
avant la date de publication du présent document en tant que Norme européenne.

Stroji za predelavo hrane - Avtomatski stroji za razsekavanje hrbtov v klavnicah - Varnostne in higienske zahteve

General Information

• Status: Published
• Publication Date: 25-Feb-2009
• ICS: 65.040.20 - Buildings and installations for processing and storage of agricultural produce
• ICS: 67.260 - Plants and equipment for the food industry
• Technical Committee: VSN - Safety of machinery
• Current Stage: 6060 - National Implementation/Publication (Adopted Project)
• Start Date: 18-Feb-2009
• Due Date: 25-Apr-2009
• Completion Date: 26-Feb-2009
• Directive: 2006/42/EC - Directive 2006/42/EC of the European Parliament and of the Council of 17 May 2006 on machinery, and amending Directive 95/16/EC (recast)
• Directive: 98/37/EC - Machinery
• Mandate: M/079 - Mandate to CEN and CENELEC for standardization in the field of machines
• Mandate: M/396 - Mandate to CEN and Cenelec for standardisation in the field of machinery
• Ref Project: EN 15166:2008 - Food processing machinery - Automatic back splitting machines of butchery carcasses - Safety and hygiene requirements

Overview - EN 15166:2008 (Food processing machinery)

EN 15166:2008 is a CEN European standard specifying safety and hygiene requirements for automatic back splitting machines used in slaughterhouses to split pork and beef carcasses along the backbone. It covers machines driven by electric, hydraulic and/or pneumatic power and using circular saws or splitting tools. The standard addresses the full machine lifecycle phases defined in EN ISO 12100-1 (transport, assembly, installation, commissioning and use) and applies to machines manufactured after its publication date.

Key topics and technical requirements

• Scope and machine types: three machine types are defined - pork splitter (type A), pork circular saw (type B) and beef circular saw (type C). Operation modes include splitting at standstill or during continuous conveyor movement with tool synchronization.
• Hazard identification: mechanical hazards (cutting, ejection, moving parts), electrical and control-system hazards, hydraulic/pneumatic risks, loss of stability, noise, ergonomic and hygiene-related hazards (microbial, chemical, physical).
• Zoned protection approach:
  • Zone 1 - Effective range of the splitting tool (primary cutting risk)
  • Zone 2 - Driving and guiding mechanisms
  • Zone 3 - Ejection zone for tools or bone particles The standard specifies protective measures, guards, interlocking devices and safe tool containment for each zone.
• Control and electrical safety: requirements for stopping functions, emergency stop devices, IP ratings for water ingress, safety-related parts of control systems and electromagnetic considerations.
• Hygiene and cleanability: materials, surface finishes, food/splash/non-food area design principles, and cleaning requirements (see Annex B for cleanability design principles).
• Noise: measurement and declaration procedure (Annex A) and noise mitigation requirements.
• Verification and documentation: testing methods, verification of safety/hygiene measures, operator instructions, marking and training requirements.

Applications and who uses EN 15166

• Machine manufacturers designing and certifying automatic back splitting machines for slaughterhouses.
• Plant safety and hygiene engineers responsible for equipment selection, risk assessment and compliance in meat processing plants.
• Equipment purchasers and integrators specifying machines for automated carcass splitting on conveyor systems.
• Certification bodies and conformity assessors verifying compliance with European safety and hygiene requirements.
• Maintenance and training teams implementing safe operation, cleaning regimes and operator training per the standard.

Related standards and regulatory links

• EN ISO 12100-1 (risk assessment and machine lifecycle phases) - referenced for scope and hazard analysis.
• EU Machinery Directive 2006/42/EC and earlier Directive 98/37/EC - Annexes map the standard to Essential Requirements for conformity.

Keywords: EN 15166, automatic back splitting machines, food processing machinery, safety and hygiene requirements, slaughterhouse equipment, carcass splitting, cleanability, machine safety, noise measurement.

Standards Content (Sample)

2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Stroji za predelavo hrane - Avtomatski stroji za razsekavanje hrbtov v klavnicah - Varnostne in higienske zahteveNahrungsmittelmaschinen - Automatische Rückenspaltmaschinen für Schlachttierkörper - Sicherheits- und HygieneanforderungenMachines pour les produits alimentaires - Machines automatiques a fendre les carcasses d'animaux de boucherie - Prescriptions relatives a la sécurité et a l'hygieneFood processing machinery - Automatic back splitting machines of butchery carcasses - Safety and hygiene requirements67.260Tovarne in oprema za živilsko industrijoPlants and equipment for the food industry65.040.20Buildings and installations for processing and storage of agricultural produceICS:Ta slovenski standard je istoveten z:EN 15166:2008SIST EN 15166:2009en,fr01-april-2009SIST EN 15166:2009SLOVENSKI
STANDARD
EUROPEAN STANDARDNORME EUROPÉENNEEUROPÄISCHE NORMEN 15166December 2008ICS 67.260 English VersionFood processing machinery - Automatic back splitting machinesof butchery carcasses - Safety and hygiene requirementsMachines pour les produits alimentaires - Machinesautomatiques à fendre les carcasses d'animaux deboucherie - Prescriptions relatives à la sécurité et àl'hygièneNahrungsmittelmaschinen - AutomatischeRückenspaltmaschinen für Schlachttierkörper - Sicherheits-und HygieneanforderungenThis European Standard was approved by CEN on 6 September 2008.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMITÉ EUROPÉEN DE NORMALISATIONEUROPÄISCHES KOMITEE FÜR NORMUNGManagement Centre: rue de Stassart, 36
B-1050 Brussels© 2008 CENAll rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 15166:2008: ESIST EN 15166:2009

Noise test code for automatic back splitting machines of butchery carcasses (grade 2).28 A.1 Sound measurements.28 A.1.1 Emission sound pressure level determination.28 A.1.2 Sound power level determination.28 A.2 Installation and mounting conditions.28 A.3 Operating conditions.28 A.4 Measurement.28 A.5 Information to be recorded.29 A.6 Measurement uncertainty.29 A.7 Information to be reported.29 A.8 Declaration and verification of the noise emission values.29 Annex B (normative)
Design principles to ensure cleanability of automatic back splitting machines of butchery carcasses.30 B.1 Definitions.30 B.2 Materials of construction.31 B.2.1 General.31 B.2.2 Type of materials.31 B.3 Design.31 B.3.1 General.31 B.3.2 Food area.31 B.3.3 Splash area.33 B.3.4 Non-food area.34 Annex C (normative)
Common hazards for food processing machines and reduction requirements applicable to back splitting machines.35 C.1 Cutting hazards.35 C.2 Risks from cleaning.35 C.3 External influences on electrical equipment.35 C.4 Restoration of energy supply after an interruption.35 C.5 Hazards due to cleaning substances.36 C.6 Hazards from neglecting use of PPE.36 C.7 Hazard from noise.36 Annex ZA (informative)
Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC.37 Annex ZB (informative)
Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC.38 Bibliography.39
Tables Table 1
— Test methods.24
machines used in slaughterhouses in order to fully automatically split meat animal (beef and pork) along the back-bone axis, splitting the carcass into two parts (see Figure 1). This document deals with all significant hazards, hazardous situations and events relevant to automatic back splitting machines, when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). This document deals with the significant hazards, hazardous situations and events during transport, assembly and installation, commissioning and use as defined in EN ISO 12100-1:2003, 5.3. This document is not applicable to automatic back splitting machines, which are manufactured before the date of its publication as EN.
Key 1 saw blade 2 saw blade cover 3 guiding device 4 bearing device 1 + 2 + 3 + 4 = cutting system Figure 1 —Back splitting machine for beef, type C SIST EN 15166:2009

signals (IEC 61310-1:2007) EN ISO 3744:1995, Acoustics — Determination of sound power levels of noise sources using sound pressure — Engineering method in an essentially free field over a reflecting plane (ISO 3744:1994) EN ISO 4871, Acoustics — Declaration and verification of noise emission values of machinery and equipment (ISO 4871:1996) EN ISO 11204:1995, Acoustics — Noise emitted by machinery and equipment — Measurement of emission sound pressure levels at a work station and at other specified positions — Method requiring environmental corrections (ISO 11204:1995) EN ISO 12100-1:2003, Safety of machinery — Basic concepts, general principles for design — Part 1: Basic terminology, methodology (ISO 12100-1:2003) EN ISO 12100-2:2003, Safety of machinery — Basic concepts, general principles for design — Part 2: Technical principles (ISO 12100-2:2003) EN ISO 13849-1, Safety of machinery — Safety-related parts of control systems — Part 1: General principles for design (ISO 13849-1:2006) EN ISO 13850, Safety of machinery — Emergency stop — Principles for design (ISO 13850:2006) EN ISO 13857:2008, Safety of machinery — Safety distances to prevent hazard zones being reached by upper and lower limbs (ISO 13857:2008) EN ISO 14121-1, Safety of machinery — Risk assessment — Part 1: Principles (ISO 14121-1:2007) 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN ISO 12100-1:2003 and the following apply. 3.1 guiding device device for guiding the saw blade 3.2 bearing device system for fixation of carcass during splitting process 3.3 circular saw cutting tool in shape of a dented disc SIST EN 15166:2009

Key 1 rail axis 2 zone 2 3 zone 1 4 zone 3 Figure 2 — Automatic back splitting machine for pork, type B
Key 1 rail axis 2 zone 2 3 zone 1 4 zone 3 Figure 3 — Automatic back splitting machine for beef, type C SIST EN 15166:2009

Key 1 rail axis 2 zone 2 3 zone 1 4 zone 3 Figure 4 — Automatic back splitting machine for pork, type A 4.2.2 Automatic back splitting machines, Effective range of splitting tool  Zone 1 Cutting, severing, crushing, impact, entanglement hazard. This zone represents the working zone of the cutting system. The length of the zone 1 ranges from the front panel of the machine frame, to 1 m from the end of the cutting system, in its furthest position forward. The width of the zone is that of the machine structure, in its widest part. SIST EN 15166:2009

Key 1 conveyor axis 2 cutting system in its furthest position forward 3 machine structure 4 zone 1 F
= 1 m (+/- 0,2 m) Figure 5 — Effective range 4.2.3 Zone of driving- and guiding mechanisms of splitting tools and bearing device of the carcass  Zone 2 Cutting, entanglement, crushing, jamming impact hazard to the body. This zone is made up of the surface area taken up by the frames, the machine structures or the zones of machine movement, in their widest dimensions, excluding the cutting system. This zone is limited by the range of the movement of all moving parts, excluding the cutting system.
Key 1 conveyor axis 2 zone 2 Figure 6 — Single structure SIST EN 15166:2009

Key 1 conveyor axis 2 zone 2 Figure 7 — Multiple structure 4.2.4 Ejection of cutting tools or parts of cutting tools and of bone particles, falling of tools  Zone 3 Cutting and impact hazard to the whole body. Hazards can appear during the operations of mounting and dismounting of the splitting tools. In the case of a machine with a multiple structure, this zone 3 is superimposed on the second zone 2.
Key 1 conveyor axis 2 zone 2 3 zone 3 = zone 2 Figure 8 — Multiple structure 4.3 Electrical hazards and hazards related to the control system 4.3.1 Direct or indirect contact with live parts Hazard by electric shock to the body. SIST EN 15166:2009

In addition, the machine shall be designed according to the principles of EN ISO 12100-2 for hazards relevant but not significant, which are not dealt with by this document (e. g. sharp edges). NOTE Or the machine should be designed for hazards which are to be reduced by the application of a B-level standard such as EN ISO 13857, EN 614-1, EN 953, EN ISO 13849-1, EN 1088, EN 1672-2, EN 60204-1, EN ISO 4287 etc. The manufacturer should carry out a risk assessment to establish the requirements of the B-standard which are to be applied. This specific risk assessment should be part of the general risk assessment of the machine. Where reducing the risk is by a safe system of working the machinery, the manufacturer shall include in the Information for use details of the system and of the elements of training required by the operating personnel. 5.2 Mechanical hazards 5.2.1 Zone 1: Effective range of splitting tool (see Figure 5)
Key 1 protective shield 2 double control of the presence of the carcass 3 guard 4 fence 5 emergency stop Figure 9 — Installations diagram of the machine, type C SIST EN 15166:2009

 either by a fixed distance guard (see Figure 9 and 10) according to 3.2.2 of EN 953:1997, as high as possible and in any case higher than 300 mm; or  by a movable guard, interlocked according to 3.5 of EN 953:1997, as high as possible and in any case higher than 300 mm (see Figure 9). In any case, this device shall
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