SIST EN 13634:2011
(Main)Protective footwear for motorcycle riders - Requirements and test methods
Protective footwear for motorcycle riders - Requirements and test methods
This European Standard specifies basic and additional (optional) test methods and requirements for motorcycle footwear.
Schutzschuhe für Motorradfahrer - Anforderungen und Prüfverfahren
Diese Europäische Norm legt die grundlegenden und zusätzlichen (optionalen) Prüfverfahren und
Anforderungen an Schutzschuhe für Motorradfahrer fest.
Chaussures de protection des motocyclistes - Exigences et méthodes d'essai
La présente Norme européenne spécifie les méthodes d’essai et les exigences minimales et complémentaires (facultatives) applicables aux chaussures des motocyclistes.
Varovalna obutev za voznike motornih koles - Zahteve in preskusne metode
Ta evropski standard določa osnovne ter dodatne (mogoče) preskusne metode in zahteve za motociklistično obutev.
General Information
Relations
Standards Content (Sample)
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Varovalna obutev za voznike motornih koles - Zahteve in preskusne metodeSchutzschuhe für Motorradfahrer - Anforderungen und PrüfverfahrenChaussures de protection des motocyclistes - Exigences et méthodes d'essaiProtective footwear for motorcycle riders - Requirements and test methods43.140Motorna kolesa in mopediMotor cycles and mopeds13.340.50Varovanje nog in stopalLeg and foot protectionICS:Ta slovenski standard je istoveten z:EN 13634:2010SIST EN 13634:2011en,fr,de01-junij-2011SIST EN 13634:2011SLOVENSKI
STANDARDSIST EN 13634:20021DGRPHãþD
SIST EN 13634:2011
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 13634
December 2010 ICS 13.340.50 Supersedes EN 13634:2002English Version
Protective footwear for motorcycle riders - Requirements and test methods
Chaussures de protection des motocyclistes - Exigences et méthodes d'essai
Schutzschuhe für Motorradfahrer - Anforderungen und Prüfverfahren This European Standard was approved by CEN on 6 November 2010.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre:
Avenue Marnix 17,
B-1000 Brussels © 2010 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13634:2010: ESIST EN 13634:2011
EN 13634:2010 (E) 2 Contents Page Foreword .4Introduction .61Scope .72Normative references .73Terms and definitions .74Basic requirements for motorcycle footwear .84.1General .84.2Design . 104.2.1Height of upper . 104.2.2Whole upper . 104.2.3Seams . 104.3Whole footwear . 124.3.1Insole Construction . 124.3.2Upper/outsole bond strength . 124.4Uppers . 144.4.1pH value . 144.4.2Chromium VI content . 144.4.3Dye fastness . 144.4.4Abrasion resistance . 144.4.5Impact cut resistance . 164.5Linings . 164.5.1General . 164.5.2Tear strength . 164.5.3Abrasion resistance . 164.5.4pH value . 174.5.5Chromium VI content . 174.5.6Dye fastness . 174.6Insole and insock . 174.6.1General . 174.6.2Water absorption and desorption . 174.6.3Abrasion resistance . 174.6.4pH value . 184.6.5Chromium VI content . 184.7Outsoles . 184.7.1Thickness and cleat height . 184.7.2Abrasion resistance . 194.7.3Hydrolysis . 194.7.4Interlayer bond strength . 194.8Ergonomics . 194.9Transverse rigidity of the whole footwear . 195Optional requirements . 205.1Impact protection to the shin and ankle . 205.2Resistance to water penetration . 205.3Resistance to fuel oil of outsole . 205.4Slip resistance of outsole . 205.5Permeable uppers . 206Test methods . 206.1Determination of the transverse rigidity of the footwear . 206.1.1Principle . 20SIST EN 13634:2011
EN 13634:2010 (E) 3 6.1.2Apparatus . 206.1.3Test piece . 216.1.4Preparation of the test piece . 216.1.5Test procedure . 216.2Impact energy protection of ankle and shin . 216.2.1Principle. 216.2.2Apparatus . 216.2.3Test piece . 226.2.4Zones of protection . 226.2.5Procedure . 237Marking . 238Wearer information and instructions for use . 249Pictogram . 25Annex A (normative)
Ergonomic and size testing . 26Annex B (informative)
Uncertainty of measurement and interpretation of results . 28Annex ZA (informative)
Relationship between this European Standard and the Essential Requirements of EU Directive 89/686/EEC Personal Protective Equipment . 30Bibliography . 31 SIST EN 13634:2011
EN 13634:2010 (E) 4 Foreword This document (EN 13634:2010) has been prepared by Technical Committee CEN/TC 161 “Foot and leg protectors”, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2011, and conflicting national standards shall be withdrawn at the latest by June 2011. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 13634:2002. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. This document is a revision of EN 13634:2002, which was prepared by CEN/TC162.
Annex A is normative. Annex B is informative. The following significant technical changes have been introduced in comparison with the former edition
EN 13634:2002: a) The title and scope have been modified; the scope is not any more limited to professional motorcycle riders; b) Two distinct performance levels have been introduced; c) Definitions for protective layer and professional rider were deleted; d) Minimum number of samples and test specimens and their origin specified; e) Height of upper specified depending on the footwear size; f) Design requirements for seams specified more precisely in Figure 1; g) Basic requirements for insoles and insocks specified in more detail; h) Requirement added for CrVI content of leather in upper and lining; i) Abrasion resistance requirement modified for upper, linings and insoles and insocks; j) Impact zones and material areas for upper resistance to impact cut specified; k) Requirement and test method for impact cut resistance modified; l) Optional requirement for slip resistance of outsole included; m) Optional requirement for permeable uppers included; n) Marking requirements modified; SIST EN 13634:2011
EN 13634:2010 (E) 5 o) Informative annex on uncertainties of measurement added; p) With regards to pH requirements of leather materials, the minimum acceptable threshold had been lowered from 3.5 to 3.2 (hence "easier to pass"); q) Transverse rigidity assessment of the whole footwear was changed introducing an "easier" level 1 requirement of 1,0 KN (at 20 mm compression), whilst keeping the previous requirement of 1,5 KN for the level 2 performance. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. SIST EN 13634:2011
EN 13634:2010 (E) 6 Introduction Motorcyclists’ footwear is intended to give a degree of mechanical protection to the foot and ankle in accidents without significantly reducing the ability of the rider to control the motorcycle and operate the foot controls. The particular hazards in motorcycle accidents are abrasion with the road surface plus impacts with the motorcycle, conflicting vehicles, road furniture and road surfaces. Road surface injuries are worse when the foot is trapped under the motorcycle during sliding impacts. The standard sets out a number of basic requirements considered essential for this type of footwear including a number of ergonomic requirements. For a number of tests, this European standard includes two performance levels in terms of the protection afforded. The degree of risk or hazard that a motorcyclist will face is closely linked to the type of riding and the nature of the accident. Within standard EN 13634:2010 ‘Level 1’ performance is deemed as the minimum level required so that the footwear provides useful protection in an accident, and offers footwear with an optimum comfort level to suit all riding types. Where riders feel that their riding style or sport exposes them to an increased accident risk ‘Level 2’ has been provided, which offers increased performance however it is likely that this additional level of protection has an increased penalty for the weight and comfort so may not be acceptable to all riders. SIST EN 13634:2011
EN 13634:2010 (E) 7 1 Scope This European Standard applies to protective footwear for motorcycle riders for use while riding motorcycles for on or off road activities. It specifies the requirements for protection, ergonomic characteristics, innocuousness, mechanical properties, marking and information for users. It also describes the appropriate test methods. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 1621-1:1997, Motorcyclists' protective clothing against mechanical impact — Part 1: Requirements and test methods for impact protectors EN 13595-2, Protective clothing for professional motorcycle riders — Jackets, trousers and one-piece or divided suits — Part 2: Test method for determination of impact abrasion resistance EN 13595-4, Protective clothing for professional motorcycle riders — Jackets, trousers and one-piece or divided suits — Part 4: Test method for determination of impact cut resistance EN ISO 4045, Leather — Chemical tests — Determination of pH (ISO 4045:2008) EN ISO 11642, Leather — Tests for colour fastness — Colour fastness to water (ISO 11642:1993) EN ISO 17075:2007, Leather — Chemical tests — Determination of chromium(VI) content (ISO 17075:2007) EN ISO 20344:2004, Personal protective equipment — Test methods for footwear (ISO 20344:2004) EN ISO 20345:20041), Personal protective equipment — Safety footwear (ISO 20345:2004) ISO 4649:2010, Rubber, vulcanized or thermoplastic — Determination of abrasion resistance using a rotating cylindrical drum device ISO 5423:1992, Moulded plastics footwear — Lined or unlined polyurethane boots for general industrial use — Specification 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 zone of specific protection zone of protection area of footwear that is intended to provide additional specific protection, and is subject to specific testing
1) EN ISO 20345:2004 is impacted by the stand-alone amendment EN ISO 20345:2004/A1:2007. SIST EN 13634:2011
EN 13634:2010 (E) 8 4 Basic requirements for motorcycle footwear 4.1 General The minimum number of samples to be tested in order to check compliance with the requirements specified in this standard is detailed in Table 1. Unless otherwise specified, all samples shall be conditioned and tested in an environment of (23 +/- 2) oC and (50 +/- 5) % rh. SIST EN 13634:2011
EN 13634:2010 (E) 9
Table 1 – Minimum number of samples and test specimens and their origin Property Clause Samples Take test specimens only from footwear Height of the upper 4.2.1 One pair in each of 3 sizes YES Seams 4.2.3 One pair in each of 3 sizes YES Upper/outsole bond strength 4.3.2 One pair in each of 3 sizes YES pH value 4.4.1 One sample only of each leather NO Chromium VI content 4.4.2 One sample only of each leather NO Dye fastness 4.4.3 One sample only of each material NO Abrasion resistance 4.4.4 5 test specimens from each material
NO Impact cut resistance 4.4.5 One sample only of each material NO Lining Tear strength 4.5.2 One sample only of each material NO Lining Abrasion resistance 4.5.3 One sample only of each material NO Lining pH value 4.5.4 One sample only of each leather NO Lining Chromium VI content 4.5.5 One sample only of each leather NO Insocks 4.6 One sample only
NO Outsole thickness and cleat height 4.7.1 One pair in each of 3 sizes YES Outsole abrasion resistance 4.7.2 One pair in each of 3 sizes YES Outsole hydrolysis 4.7.3 One pair in each of 3 sizes YES Outsole interlayer bond strength 4.7.4 One pair in each of 3 sizes YES Ergonomics 4.8 One pair in each of 3 sizes YES Transverse rigidity of the whole footwear
4.9 One pair in each of 3 sizes YES Impact energy protection ankle / shin 5.1 One pair in each of 3 sizes YES Water resistance 5.2 One pair in each of 3 sizes YES Resistance to fuel oil 5.3 One pair in each of 3 sizes YES Slip resistance of outsoles 5.4 One pair in each of 3 sizes YES Permeable uppers 5.5 One sample only of each material YES NOTE 3 Sizes = 1 pair in the smallest available size + 1 pair in the largest available size + 1 pair from the middle of the size range SIST EN 13634:2011
EN 13634:2010 (E) 10 4.2 Design 4.2.1 Height of upper The height of the upper measured in accordance with EN ISO 20344:2004, 6.2 shall be as given in Table 2. Table 2 – Height of upper Footwear sizeMin height mmParis Point UK 36 and below Up to 3½ 162 37 and 38 4 to 5 165 39 and 40 5½ to 6½ 172 41 and 42 7 to 8 178 43 and 44 8½ to 10 185 45 and above 10½ and above 192
4.2.2 Whole upper Upper material shall meet the requirements in 4.4. 4.2.3 Seams
Where present, overlapping constructional seams on the outer side of the forepart of the boot in Zone A (defined in Figure 1 a) as below height B and less than 0,5 x L from the toe end) shall be constructed such that the exposed edge of the material overlap is not facing the front of the boot, see Figures 1 b) and 1 c).
SIST EN 13634:2011
EN 13634:2010 (E) 11
L12BLA 123 b) Seam not suitable 32 c) Seam suitable Key B Height B (see Table 3) 1 Exposed edge to front 2 Heel end 3 Toe end A – Zone A a) Zones where seam types to be checked Figure 1 Seams SIST EN 13634:2011
EN 13634:2010 (E) 12
Table 3 Height B as shown in Figure 1 a) Footwear sizeHeight(B)mm Paris Point UK 36 and below Up to 3½ 44 37 and 38 4 to 5 46 39 and 40 5½ to 6½ 48 41 and 42 7 to 8 50 43 and 44 8½ to 10 52 45 and above 10½ and above 53
4.3 Whole footwear 4.3.1 Insole Construction Either an insole or insock shall be present in such a way that it cannot be removed without damaging the footwear, see acceptable options as detailed in Table 4. 4.3.2 Upper/outsole bond strength When footwear is tested in accordance with the method described in EN ISO 20344:2004, 5.2, the bond strength shall be not less than 4,0 N/mm unless there is tearing of the sole material in which case the bond strength shall be not less than 3,0 N/mm. SIST EN 13634:2011
EN 13634:2010 (E) 13
Table 4 Basic requirements for insoles and/or insocks
Options
Component to be assessed Requirements to fulfil Thickness EN ISO 20345:2004, 5.7.1 pH a EN ISO 20345:2004, 5.7.2 Water absorption desorption EN ISO 20345:2004, 5.7.3 Abrasion EN ISO 20345:2004, 5.7.4.1 Chromium VI a EN ISO 20345:2004, 5.7.5 Abrasion EN ISO 20345:2004, 5.7.4.2
1
No insole or if present not fulfilling the requirements
Non-removable insock
Insock
X
X
X
X
X
2
Insole present No insock
Insole
X
X
X
X
X
Seat sock present
3 Full insock, non-removable Insock and Insole together
X
X
Insock
X
X X
4 Full insock, removable and water permeable b
Insole
X
X
X
X
X
Insock
X
X X
5 Full insock, removable not water permeable b
Insole
X
X
X
X
X
Insock
X
X
X
X X
means that the requirement shall be met. a
Those requirements are only for leather. b
A water permeable insock is one that, when tested in accordance with EN ISO 20344:2004, 7.2, lets water through in.60 s or less
SIST EN 13634:2011
EN 13634:2010 (E) 14 4.4 Uppers 4.4.1 pH value When leathers are tested in accordance with EN ISO 4045, the pH value shall be not less than 3,2 and, if the pH is less than 4, the difference figure shall be less than 0,7. All individual leathers shall be assessed. 4.4.2 Chromium VI content The quantity of Chromium VI in footwear containing leather shall not exceed 3,0 mg/kg when determined according to the test method described in EN ISO 17075:2007.
If the footwear includes different types of leather, whether in contact with the skin or not, each leather type shall be tested separately and comply with the above requirement. At least two samples shall be taken from different items of footwear for each leather type. 4.4.3 Dye fastness Footwear shall not be manufactured from material containing dyes which will readily migrate when it becomes wet with water. When any inner surfaces of the upper that will be adjacent to the wearers foot or hose (unnecessary if not coloured) are tested in accordance with EN ISO 11642, the change in colour of any component of the multifibre fabric shall be not worse than Grey Scale rating 3. 4.4.4 Abrasion resistance When the full thickness of the upper (i.e. upper + lining) is tested in accordance with the procedure in EN 13595-2, the abrasion resistance shall be classified as below. All material type combinations shall be tested and the upper classified on the lowest result (see Table 5): Table 5 Requirements for upper resistance to abrasion
Minimum abrasion resistance Areas (see Figure 2 and Table 6) Level 1 Level 2A 1,5 s 2,5 s B 5 s 12 s
SIST EN 13634:2011
EN 13634:2010 (E) 15 CEF5ºDABYX21Y
Key
1 = Zone 1 shin region 2 = Zone 2 ankle region
= Area A
= Area B Figure 2 Impact zones and material areas (see Table 6)
SIST EN 13634:2011
EN 13634:2010 (E) 16 Table 6 Dimensions for Impact Zones and Material Areas shown in Figure 2 (Dimensions in millimetres) Size
(Paris Points) Size
(English) A BCDE F min. min. min. max. min. max. 38 and below 5 and below 70 45 80 17 40 120 39 to 42 5.5 to 8 75 50 90 19 50 125 43 and above 8.5 and above 80 55 95 21 55 130 In order to accommodate different ergonomic requirements for different riding disciplines small deviations of Area A material are permitted in Area B provided the total infiltration is not greater than 8 cm2 per boot. The lower tangent of zone 2 is used to define the lower limits for measurements E & F. Zone 2 is located by centering point X over the natural centre of the ankle as felt through the footwear worn by an appropriate subject.
4.4.5 Impact cut resistance When the full thickness of the upper (i.e. upper + lining) is tested in accordance with the procedure in EN 13595-4, the impact cut resistance of the upper shall be classified as below. All material type combinations shall be tested and the upper classified on the lowest result (see Table 7): Table 7 Requirements for upper resistance to impact cut Areas (see Figure 2 and Table 6) Level 1 Level 2A Impact speed 2,0 m/s,
maximum knife penetration 25 mm Impact speed 2,0 m/s,
maximum knife penetration 25 mm B Impact speed 2,8 m/s,
maximum knife penetration 25 mm Impact speed 2,8 m/s,
maximum knife penetration 15 mm
4.5 Linings
4.5.1 General When present, all lining materials shall conform to the following requirements.
4.5.2 Tear strength The tear strength of the lining shall be in accordance with EN ISO 20345:2004, 5.5.1. 4.5.3 Abrasion resistance When tested in accordance with EN ISO 20344:2004, 6.12, the wearing surface of the lining shall not develop any holes before the following number of cycles has been performed: SIST EN 13634:2011
EN 13634:2010 (E) 17 dry: 25 600 cycles; wet: 12 800 cycles. 4.5.4 pH value When leather linings are tested in accordance with EN ISO 4045 the pH value shall be not less 3,2 and, if the pH is less than 4, the difference figure shall be less than 0,7. All individual leathers shall be assessed. 4.5.5 Chromium VI content The quantity of Chromium VI in footwear containing leather shall not exceed 3,0 mg/kg when determined according to the test method described in EN ISO 17075:2007. If the footwear includes different types of leather, whether in contact with the skin or not, each leather type shall be tested separately and comply with the above requirement. At least two samples shall be taken from different items of footwear for each leather type. 4.5.6 Dye fastness Footwear shall not be manufactured from material containing dyes which will readily migrate when it becomes wet with water. When any inner surfaces of the lining that will be adjacent to the wearers foot or hose (unnecessary if not coloured) are tested in accordance with EN ISO 11642, the change in colour of any component of the multifibre fabric shall be not worse than Grey Scale rating 3. 4.6 Insole and insock 4.6.1 General Insoles and insocks shall comply with Table 4. 4.6.2 Water absorption and desorption When tested in accordance with EN ISO 20344:2004, 7.2, the water absorption of the layer of material adjacent to the foot shall be not less than 70 mg/cm2 and the water desorption shall be not less than 80 % of the water absorbed. Footwear fitted with non-absorbent insoles, e.g. solid plastic type materials, are acceptable if covered provided that the covering meets the requirements for water absorption and desorption. 4.6.3 Abrasion resistance 4.6.3.1 Insoles
When non-leather insoles are tested in accordance with EN ISO 20344:2004, 7.3, the abrasion damage shall be not worse than that exhibited by the reference test piece from the same family of materials after
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