A04.02 - Malleable and Ductile Iron Castings
Malleable and Ductile Iron Castings
General Information
ABSTRACT
This specification covers austenitic ductile iron castings for compressors, expanders, pumps, valves, and other pressure-containing parts intended primarily for low-temperature service. The castings covered here are Type D-2M, Class 1, Class 2, Class 3, and Class 4. The castings shall be made in the electric-arc furnace, induction furnace, cupola, or any other furnace which is capable of producing castings. Heat and product analyses shall be performed wherein specimens shall conform to required chemical composition of carbon, silicon, manganese, nickel, chromium, and phosphorus. The castings shall undergo tension tests and impact tests, and shall conform to the following mechanical requirements: tensile strength, yield strength, elongation, Brinell hardness, and Charpy V-notch.
SCOPE
1.1 This specification2 covers austenitic ductile iron, Type D-2M, Classes 1 and 2, for compressors, expanders, pumps, valves, and other pressure-containing parts intended primarily for low-temperature service.
1.2 These grades of austenitic ductile iron are characterized by having their graphite substantially in a spheroidal form and free of flake graphite. They are essentially free of carbides and contain sufficient alloy content to produce a stable austenitic matrix down to −423 °F [−252 °C] (liquid hydrogen).
1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in nonconformance with the standard.
1.3.1 Within the text, the SI units are shown in brackets.
1.4 The following precautionary caveat pertains only to the test methods portion, Section 11, of this specification: This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification5 pagesEnglish language
ABSTRACT
This specification covers malleable irons for castings made by the cupola process. The chemical composition of the iron shall be such as to produce materials that meet the mechanical property requirements. The tensile test methods for malleable iron are presented in details. At least three tensile test specimens shall be cast from a representative ladle of iron from each 4-h pour period during the purchaser's castings were poured. Only one test specimen need be tested to qualify each pour period and heat treatment batch provided the requirements of this specification are met by the test specimen. The microstructure of the malleable iron shall consist of temper carbon nodules uniformly distributed in a ferritic matrix and shall be free from excessive pearlite, massive carbides, and primary graphite. All castings, on visual examination shall be sound and free from obvious shrinkage and porosity.
SCOPE
1.1 This specification covers malleable irons for castings made by the cupola process.
1.2 Without knowledge of casting geometry and process details, quantitative relationships cannot be stated between the properties of the iron in the various locations of a casting and those of a test bar cast from the same iron.
1.3 The values stated in either inch-pound units or SI units are to be regarded separately as standard. Within the text, the SI units are shown in brackets. The values stated in each system are not exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in nonconformance with the specification.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification5 pagesEnglish language
ABSTRACT
This specification covers general requirements and corresponding test methods for castings made of high-silicon molybdenum ferritic iron (SiMo). The requirements are prescribed for castings with microstructures of spheroidal graphite (SG) SiMo iron, compacted graphite (CG) SiMo iron, and mixed graphite or medium-nodularity graphite (MG) SiMo iron. MG iron microstructure is comprised of a mixture of spheroidal and compacted graphite shapes.
SCOPE
1.1 This specification covers castings made of high-silicon molybdenum ferritic iron, commonly known as SiMo. This specification includes castings with microstructures of spheroidal graphite (SG) SiMo iron, compacted graphite (CG) SiMo iron, and mixed graphite or medium-nodularity graphite (MG) SiMo iron. MG iron microstructure comprises a mixture of spheroidal and compacted graphite shapes. This standard specifies the condition, chemical composition, microstructure, and other technical requirements of three grades of ferritic cast irons, specified as SG SiMo, MG SiMo, and CG SiMo.
1.2 No precise quantitative relationship can be stated between the properties of iron in the various locations of the same casting or between the properties of castings and those of a test specimen cast from the same iron.
1.3 The values stated in SI units are to be regarded as standard. All chemical compositions are in mass percentage. No other units of measurement are included in this standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification7 pagesEnglish language
ABSTRACT
This specification covers standards for castings of ferritic, pearlitic, tempered pearlitic, and tempered martensitic grades of malleable iron used in automotive products and industries. Castings shall be heat treated and shall be of Grades M3210, M4504, M5003, M5503, M7002, and M8501. Materials shall conform to the specified hardness range. Materials shall follow specified microstructure requirements based on distribution of temper-carbon nodules in the metal matrix. All grades shall have a minimum concentration of spheroidal primary carbides in the microstructure.
SCOPE
1.1 This specification covers castings of ferritic, pearlitic, tempered pearlitic, and tempered martensitic grades of malleable iron used in the products of the automotive and allied industries. Castings shall be heat treated to meet this specification.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification5 pagesEnglish language
ABSTRACT
This specification covers malleable iron flanges, pipe fittings, and valve parts, including parts to be assembled for use in railroad, marine, and other heavy duty service applications. The sizes, shapes, and dimensions of the fittings shall conform to the requirements specified. The iron shall be produced under constant control of chemical composition and physical properties. Records of the chemical composition of the iron and of the physical properties of the test specimens shall be systematically made and maintained.
SCOPE
1.1 This specification covers malleable iron flanges, pipe fittings, and valve parts, including parts to be assembled for use in railroad, marine, and other heavy-duty service applications where fittings furnished in accordance with American National Standard for Malleable Iron Threaded Fittings, Classes 150 and 300 (ANSI B16.3) are not considered adequate.
1.2 Service shall include up to 650 °F (345 °C).2
1.3 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification2 pagesEnglish language
ABSTRACT
This specification covers pearlitic malleable iron castings for general. The chemical composition of the iron shall be such as to produce the mechanical properties required by this specification. Hardness test and tensile test shall be made to conform to the requirements specified. The microstructure of the pearlitic malleable iron shall consist of temper carbon nodules uniformly distributed in a matrix of ferrite, pearlite, and tempered transformation products of austenite. All castings on visual examination, shall be sound and free from obvious shrinkage and porosity.
SCOPE
1.1 This specification covers pearlitic malleable iron castings for general engineering usage at temperatures from normal ambient to approximately 750 °F [400 °C].
1.1.1 For continuous service at temperatures up to 1200 °F [650 °C], design factors should be incorporated to compensate for possible property changes, as demonstrated by Marshall and Sommer2 and by Pearson.3
1.2 Without knowledge of casting geometry and process details, no quantitative relationship can be stated between the properties of the iron in the various locations of a casting and those of a test bar cast from the same iron.
1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in nonconformance with the standard.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification5 pagesEnglish language
ABSTRACT
This specification deals with compacted graphite iron castings. These materials shall be examined metallographically for the acceptance graphite formation. The acceptable graphite formation in the microstructure of the test coupon or casting lug shall contain 80% minimum Type IV graphite. The iron shall conform to the requirements for tensile properties: tensile strength, yield strength, and elongation. Test bars and test coupons shall be cast in dried, baked, or chemically bonded molds consisting of an aggregate of silica sand with appropriate bonders and shall be subjected to the same thermal treatment as the castings they represent.
SCOPE
1.1 This specification covers castings made of compacted graphite iron, which is described as cast iron with the graphite in compacted (vermiform) shapes and essentially free of flake graphite in the bulk of the casting.
1.2 No precise quantitative relationship can be stated between the properties of iron in the various locations of the same casting and those of a test bar cast from the same iron (see Appendix X1).
1.3 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.3.1 Exception—The inch-pound units in Figs. 1-3 are standard. SI units are added for information only.
Note 1: The length of the keel block shall be 6 in. (152 mm).
FIG. 3 Mold for Modified Keel Block
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification5 pagesEnglish language
ABSTRACT
This specification covers ductile iron castings suitable low temperature service. Castings shall be produced by casting or heat treatment and shall have essentially a ferritic structure that contains no massive carbides. The iron shall conform to the required chemical composition for carbon, silicon, phosphorus, magnesium, manganese, copper, nickel and chromium. The iron shall conform to the required tensile properties such as tensile strength, yield strength and elongation. Graphite contained in the microstructure shall be evaluated and the percentage of each graphite type shall be estimated. The surface of the casting shall be examined visually and shall be free from adhering sand, scale cracks, and hot tears.
SCOPE
1.1 This specification covers ductile iron castings suitable for service at temperatures of −40 °F [–40 °C] and above.
1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in nonconformance with the standard.
1.3 The following precautionary statement pertains only to the test methods portion, Section 11, of this specification: This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification3 pagesEnglish language
ABSTRACT
This specification covers standard requirements for ductile iron castings for pressure-retaining parts for use at elevated temperatures. Castings are classified by grades based on mechanical property requirements. These iron castings shall meet the specified values of tensile strength, yield strength, elongation and hardness. Chemical analysis shall be performed wherein the casting shall conform to the required chemical composition for carbon, silicon, and phosphorous. The material shall meet the required tensile properties, hardness, and microstructure. The iron casting shall undergo pressure test after machining. The thickness of any repaired section in relation to the size of the plug used shall be indicated. The minimum radius of repaired sections of cylinders or cones in relation to the size of plug used shall not exceed the prescribed limit. Other defective areas may also be repaired by plugging provided the minimum ligament between plugs in adjacent areas shall not be less than twice the distance from the nearest plug. Three Y-blocks shall be utilized as test coupons. The material shall undergo the following test methods: tension test, chemical analysis, yield strength test, and hardness test.
SCOPE
1.1 This specification covers ductile iron castings for pressure-retaining parts for use at elevated temperatures. Castings of all grades are suitable for use up to 450 °F. For temperatures above 450 °F and up to 650 °F, only Grade 60-40-18 castings are suitable (Note 1).
1.2 Valves, flanges, pipe fittings, pumps, and other piping components are generally manufactured in advance and supplied from stock by the manufacturer, jobber, or dealer.
1.3 For supplemental casting requirements, Specification A834 may be utilized.
1.4 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in nonconformance with the standard.
Note 1: For service other than as specified in this section, reference should be made to Specification A536 for Ductile Iron Castings.2
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification8 pagesEnglish language
ABSTRACT
This specification covers ferritic malleable castings for general engineering usage. The castings are classified as Grade 32510. The chemical composition of the iron shall be such as to produce the structural and mechanical properties required by this specification. Tension test may be machined from the standard cast bar to the required dimensions. The microstructure of the malleable iron shall consist of temper carbon nodules distributed through ferritic matrix and shall be free of excessive pearlite, massive carbides, and primary graphite. All castings, on visual examination, shall be sound and free of obvious shrinkage and porosity. The castings shall conform to the dimensions given by this specification.
SCOPE
1.1 This specification2 covers ferritic malleable castings for general engineering usage at temperatures from normal ambient to approximately 400 °C [750 °F].
1.2 No precise quantitative relationship can be stated between the properties of the iron in various locations of the same casting and those of a test specimen cast from the same iron (see Appendix X1).
1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in nonconformance with the standard.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification5 pagesEnglish language
ABSTRACT
This specification covers ductile iron castings that are subsequently heat treated by an austempering process. The chemical composition requirements may be agreed upon between the manufacturer, heat treater, and the purchaser. Requirements for the microstructure constituents such as graphite, ausferrite (acicular ferrite and high carbon, stable austenite), pearlite, and martensite are prescribed. The iron shall conform to the mechanical property requirements including tensile strength, yield strength, elongation, impact energy, and Brinell hardness. Castings shall be heat treated by an austempering process detailed in this specification. The standard specimens for tension and Charpy impact tests are illustrated.
SCOPE
1.1 This specification covers ductile iron castings that are subsequently heat treated by an austempering process as defined in 9.1.
1.2 The application of the austempering heat treatment extends the range of properties achievable in ductile iron castings.
1.3 No precise quantitative relationship can be stated between the properties of the iron in various locations of the same casting or between the properties of castings and those of a test specimen cast from the same iron (see Appendix X1). However, austempering heat treatment will tend to diminish any differences in mechanical properties.
1.4 The production of castings, machining (if required), and the austempering heat treatments may be performed by different manufacturers, as covered in Section 13. The purchaser should establish by contract agreement, at the time of ordering, the responsibility of the various parties for meeting the specification requirements.
1.5 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in nonconformance with the standard.
1.5.1 Exception—Within the text, the SI units are shown in brackets.
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification11 pagesEnglish language
- Technical specification11 pagesEnglish language
ABSTRACT
This specification covers austenitic ductile iron castings used for their resistance to heat, corrosion and wear. The castings shall be melt processed using cupolas, air furnaces, electric furnaces or crucible furnaces. The iron castings shall undergo magnetic permeability test. Samples taken from test coupons, broken test specimens, or castings shall conform to the required chemical compositions of carbon, silicon, manganese, phosphorus, nickel and chromium. Mechanical tests shall be performed wherein the iron casting specimens shall conform to the required values of tensile strength, yield strength, elongation and Brinell hardness.
SCOPE
1.1 This specification covers austenitic ductile iron castings, which are used primarily for their resistance to heat, corrosion, and wear, and for other special purposes.
1.2 Austenitic ductile iron, also known as austenitic nodular iron or austenitic spheroidal iron, is characterized by having its graphite substantially in a spheroidal form and substantially free of flake graphite. It contains some carbides and sufficient alloy content to produce an austenitic structure.
1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in nonconformance with the standard.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification7 pagesEnglish language
ABSTRACT
This specification covers ductile iron castings for use in pressure containing paper mill dryer rolls. The castings shall be stress relieved through heat treatment and shall undergo chemical analysis and conform to the required chemical composition in total carbon, silicon, phosphorus, and sulfur. Tension test specimens shall be obtained from test coupons poured from the same iron as the castings represented and shall conform to the prescribed mechanical properties such as yield strength, tensile strength, and elongation. Hardness test shall be conducted on the material and shall meet the required Brinell hardness value.
SCOPE
1.1 This specification covers ductile iron castings for use in pressure-containing paper mill dryer rolls at temperatures up to 450 °F [230 °C].
1.2 No precise quantitative relationship can be stated between the properties of the iron in various locations of the same casting or between the properties of a casting and those of a test specimen cast from the same iron (see Appendix X1).
1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in nonconformance with the standard.
1.3.1 Exception—Within the text, the SI units are shown in brackets.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification5 pagesEnglish language
ABSTRACT
This specification covers ductile iron castings, also known as spheroidal or nodular iron, that is described as cast iron with the graphite substantially spheroidal in shape and essentially free of other forms of graphite. Appropriate heat treatment shall be identified according to grades, as follows: a full ferritizing anneal for 60-40-18; a quench and temper, or normalize and temper, or isothermal heat treatment for 100-70-03 and 120-90-02; and as-cast for 65-45-12 and 80-55-06. Castings shall be tested and conform to specified tensile requirements such as tensile strength, yield strength, and elongation. When indicated in the contract or purchase order, castings shall also adhere to special requirements like hardness, chemical composition, microstructure, pressure tightness, radiographic soundness, magnetic particle inspection dimensions, and surface finish.
SCOPE
1.1 This specification covers castings made of ductile iron, also known as spheroidal or nodular iron, which is described as cast iron with the graphite substantially spheroidal in shape and essentially free of other forms of graphite, as defined in Terminology A644.
1.2 No precise quantitative relationship can be stated between the properties of the iron in various locations of the same casting or between the properties of castings and those of a test specimen cast from the same iron (see Appendix X1).
1.3 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification6 pagesEnglish language
ABSTRACT
This specification covers malleable irons for castings made by the cupola process. The chemical composition of the iron shall be such as to produce materials that meet the mechanical property requirements. The tensile test methods for malleable iron are presented in details. At least three tensile test specimens shall be cast from a representative ladle of iron from each 4-h pour period during the purchaser's castings were poured. Only one test specimen need be tested to qualify each pour period and heat treatment batch provided the requirements of this specification are met by the test specimen. The microstructure of the malleable iron shall consist of temper carbon nodules uniformly distributed in a ferritic matrix and shall be free from excessive pearlite, massive carbides, and primary graphite. All castings, on visual examination shall be sound and free from obvious shrinkage and porosity.
SCOPE
1.1 This specification covers malleable irons for castings made by the cupola process.
1.2 Without knowledge of casting geometry and process details, quantitative relationships cannot be stated between the properties of the iron in the various locations of a casting and those of a test bar cast from the same iron.
1.3 The values stated in either inch-pound units or SI units are to be regarded separately as standard. Within the text, the SI units are shown in brackets. The values stated in each system are not exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in nonconformance with the specification.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification4 pagesEnglish language
- Technical specification4 pagesEnglish language
- Technical specification4 pagesEnglish language
ABSTRACT
This specification covers general requirements and corresponding test methods for castings made of high-silicon molybdenum ferritic iron (SiMo). The requirements are prescribed for castings with microstructures of spheroidal graphite (SG) SiMo iron, compacted graphite (CG) SiMo iron, and mixed graphite or medium-nodularity graphite (MG) SiMo iron. MG iron microstructure is comprised of a mixture of spheroidal and compacted graphite shapes.
This specification covers: ordering information (including grade of silicon-molybdenum ferritic iron required, chemical composition requirements, microstructure and mechanical requirements, and special preparation for delivery); material, structural performance, and manufacturing practice; mechanical and chemical composition; workmanship, finish, and appearance; inspection and quality; certification; product marking; and packaging and package marking.
SCOPE
1.1 This specification covers castings made of high-silicon molybdenum ferritic iron, commonly known as SiMo. This specification includes castings with microstructures of spheroidal graphite (SG) SiMo iron, compacted graphite (CG) SiMo iron, and mixed graphite or medium-nodularity graphite (MG) SiMo iron. MG iron microstructure comprises a mixture of spheroidal and compacted graphite shapes. This standard specifies the condition, chemical composition, microstructure, and other technical requirements of three grades of ferritic cast irons, specified as SG SiMo, MG SiMo, and CG SiMo.
1.2 No precise quantitative relationship can be stated between the properties of iron in the various locations of the same casting or between the properties of castings and those of a test specimen cast from the same iron.
1.3 The values stated in SI units are to be regarded as standard. All chemical compositions are in mass percentage. No other units of measurement are included in this standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification7 pagesEnglish language
- Technical specification7 pagesEnglish language
- Technical specification7 pagesEnglish language
ABSTRACT
This specification covers austenitic ductile iron castings for compressors, expanders, pumps, valves, and other pressure-containing parts intended primarily for low-temperature service. The castings covered here are Type D-2M, Class 1, Class 2, Class 3, and Class 4. The castings shall be made in the electric-arc furnace, induction furnace, cupola, or any other furnace which is capable of producing castings. Heat and product analyses shall be performed wherein specimens shall conform to required chemical composition of carbon, silicon, manganese, nickel, chromium, and phosphorus. The castings shall undergo tension tests and impact tests, and shall conform to the following mechanical requirements: tensile strength, yield strength, elongation, Brinell hardness, and Charpy V-notch.
SCOPE
1.1 This specification2 covers austenitic ductile iron, Type D-2M, Classes 1 and 2, for compressors, expanders, pumps, valves, and other pressure-containing parts intended primarily for low-temperature service.
1.2 These grades of austenitic ductile iron are characterized by having their graphite substantially in a spheroidal form and free of flake graphite. They are essentially free of carbides and contain sufficient alloy content to produce a stable austenitic matrix down to −423 °F [−252 °C] (liquid hydrogen).
1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in nonconformance with the standard.
1.3.1 Within the text, the SI units are shown in brackets.
1.4 The following precautionary caveat pertains only to the test methods portion, Section 11, of this specification: This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification5 pagesEnglish language
- Technical specification5 pagesEnglish language
- Technical specification5 pagesEnglish language
ABSTRACT
This specification covers austenitic ductile iron castings used for their resistance to heat, corrosion and wear. The castings shall be melt processed using cupolas, air furnaces, electric furnaces or crucible furnaces. The iron castings shall undergo magnetic permeability test. Samples taken from test coupons, broken test specimens, or castings shall conform to the required chemical compositions of carbon, silicon, manganese, phosphorus, nickel and chromium. Mechanical tests shall be performed wherein the iron casting specimens shall conform to the required values of tensile strength, yield strength, elongation and Brinell hardness.
SCOPE
1.1 This specification covers austenitic ductile iron castings, which are used primarily for their resistance to heat, corrosion, and wear, and for other special purposes.
1.2 Austenitic ductile iron, also known as austenitic nodular iron or austenitic spheroidal iron, is characterized by having its graphite substantially in a spheroidal form and substantially free of flake graphite. It contains some carbides and sufficient alloy content to produce an austenitic structure.
1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in nonconformance with the standard.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification7 pagesEnglish language
- Technical specification7 pagesEnglish language
ABSTRACT
This specification covers malleable iron flanges, pipe fittings, and valve parts, including parts to be assembled for use in railroad, marine, and other heavy duty service applications. The sizes, shapes, and dimensions of the fittings shall conform to the requirements specified. The iron shall be produced under constant control of chemical composition and physical properties. Records of the chemical composition of the iron and of the physical properties of the test specimens shall be systematically made and maintained.
SCOPE
1.1 This specification covers malleable iron flanges, pipe fittings, and valve parts, including parts to be assembled for use in railroad, marine, and other heavy-duty service applications where fittings furnished in accordance with American National Standard for Malleable Iron Threaded Fittings, Classes 150 and 300 (ANSI B16.3) are not considered adequate.
1.2 Service shall include up to 650 °F (345 °C).2
1.3 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification2 pagesEnglish language
- Technical specification2 pagesEnglish language
ABSTRACT
This specification deals with compacted graphite iron castings. These materials shall be examined metallographically for the acceptance graphite formation. The acceptable graphite formation in the microstructure of the test coupon or casting lug shall contain 80% minimum Type IV graphite. The iron shall conform to the requirements for tensile properties: tensile strength, yield strength, and elongation. Test bars and test coupons shall be cast in dried, baked, or chemically bonded molds consisting of an aggregate of silica sand with appropriate bonders and shall be subjected to the same thermal treatment as the castings they represent.
SCOPE
1.1 This specification covers castings made of compacted graphite iron, which is described as cast iron with the graphite in compacted (vermiform) shapes and essentially free of flake graphite in the bulk of the casting.
1.2 No precise quantitative relationship can be stated between the properties of iron in the various locations of the same casting and those of a test bar cast from the same iron (see Appendix X1).
1.3 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.3.1 Exception—The inch-pound units in Figs. 1-3 are standard. SI units are added for information only.
Note 1: The length of the keel block shall be 6 in. (152 mm).
FIG. 3 Mold for Modified Keel Block
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification5 pagesEnglish language
- Technical specification5 pagesEnglish language
ABSTRACT
This specification covers ductile iron castings suitable low temperature service. Castings shall be produced by casting or heat treatment and shall have essentially a ferritic structure that contains no massive carbides. The iron shall conform to the required chemical composition for carbon, silicon, phosphorus, magnesium, manganese, copper, nickel and chromium. The iron shall conform to the required tensile properties such as tensile strength, yield strength and elongation. Graphite contained in the microstructure shall be evaluated and the percentage of each graphite type shall be estimated. The surface of the casting shall be examined visually and shall be free from adhering sand, scale cracks, and hot tears.
SCOPE
1.1 This specification covers ductile iron castings suitable for service at temperatures of −40 °F [–40 °C] and above.
1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in nonconformance with the standard.
1.3 The following precautionary statement pertains only to the test methods portion, Section 11, of this specification: This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification3 pagesEnglish language
- Technical specification3 pagesEnglish language
ABSTRACT
This specification covers ferritic malleable castings for general engineering usage. The castings are classified as Grade 32510. The chemical composition of the iron shall be such as to produce the structural and mechanical properties required by this specification. Tension test may be machined from the standard cast bar to the required dimensions. The microstructure of the malleable iron shall consist of temper carbon nodules distributed through ferritic matrix and shall be free of excessive pearlite, massive carbides, and primary graphite. All castings, on visual examination, shall be sound and free of obvious shrinkage and porosity. The castings shall conform to the dimensions given by this specification.
SCOPE
1.1 This specification2 covers ferritic malleable castings for general engineering usage at temperatures from normal ambient to approximately 400 °C [750 °F].
1.2 No precise quantitative relationship can be stated between the properties of the iron in various locations of the same casting and those of a test specimen cast from the same iron (see Appendix X1).
1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in nonconformance with the standard.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification6 pagesEnglish language
- Technical specification6 pagesEnglish language
ABSTRACT
This specification covers ductile iron castings for use in pressure containing paper mill dryer rolls. The castings shall be stress relieved through heat treatment and shall undergo chemical analysis and conform to the required chemical composition in total carbon, silicon, phosphorus, and sulfur. Tension test specimens shall be obtained from test coupons poured from the same iron as the castings represented and shall conform to the prescribed mechanical properties such as yield strength, tensile strength, and elongation. Hardness test shall be conducted on the material and shall meet the required Brinell hardness value.
SCOPE
1.1 This specification covers ductile iron castings for use in pressure-containing paper mill dryer rolls at temperatures up to 450 °F [230 °C].
1.2 No precise quantitative relationship can be stated between the properties of the iron in various locations of the same casting or between the properties of a casting and those of a test specimen cast from the same iron (see Appendix X1).
1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in nonconformance with the standard.
1.3.1 Exception—Within the text, the SI units are shown in brackets.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification5 pagesEnglish language
- Technical specification5 pagesEnglish language
ABSTRACT
This specification covers standard requirements for ductile iron castings for pressure-retaining parts for use at elevated temperatures. Castings are classified by grades based on mechanical property requirements. These iron castings shall meet the specified values of tensile strength, yield strength, elongation and hardness. Chemical analysis shall be performed wherein the casting shall conform to the required chemical composition for carbon, silicon, and phosphorous. The material shall meet the required tensile properties, hardness, and microstructure. The iron casting shall undergo pressure test after machining. The thickness of any repaired section in relation to the size of the plug used shall be indicated. The minimum radius of repaired sections of cylinders or cones in relation to the size of plug used shall not exceed the prescribed limit. Other defective areas may also be repaired by plugging provided the minimum ligament between plugs in adjacent areas shall not be less than twice the distance from the nearest plug. Three Y-blocks shall be utilized as test coupons. The material shall undergo the following test methods: tension test, chemical analysis, yield strength test, and hardness test.
SCOPE
1.1 This specification covers ductile iron castings for pressure-retaining parts for use at elevated temperatures. Castings of all grades are suitable for use up to 450 °F. For temperatures above 450 °F and up to 650 °F, only Grade 60-40-18 castings are suitable (Note 1).
1.2 Valves, flanges, pipe fittings, pumps, and other piping components are generally manufactured in advance and supplied from stock by the manufacturer, jobber, or dealer.
1.3 For supplemental casting requirements, Specification A834 may be utilized.
1.4 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in nonconformance with the standard.
Note 1: For service other than as specified in this section, reference should be made to Specification A536 for Ductile Iron Castings.2
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification8 pagesEnglish language
- Technical specification8 pagesEnglish language
ABSTRACT
This specification covers standards for castings of ferritic, pearlitic, tempered pearlitic, and tempered martensitic grades of malleable iron used in automotive products and industries. Castings shall be heat treated and shall be of Grades M3210, M4504, M5003, M5503, M7002, and M8501. Materials shall conform to the specified hardness range. Materials shall follow specified microstructure requirements based on distribution of temper-carbon nodules in the metal matrix. All grades shall have a minimum concentration of spheroidal primary carbides in the microstructure.
SCOPE
1.1 This specification covers castings of ferritic, pearlitic, tempered pearlitic, and tempered martensitic grades of malleable iron used in the products of the automotive and allied industries. Castings shall be heat treated to meet this specification.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification5 pagesEnglish language
- Technical specification5 pagesEnglish language
ABSTRACT
This specification covers pearlitic malleable iron castings for general. The chemical composition of the iron shall be such as to produce the mechanical properties required by this specification. Hardness test and tensile test shall be made to conform to the requirements specified. The microstructure of the pearlitic malleable iron shall consist of temper carbon nodules uniformly distributed in a matrix of ferrite, pearlite, and tempered transformation products of austenite. All castings on visual examination, shall be sound and free from obvious shrinkage and porosity.
SCOPE
1.1 This specification covers pearlitic malleable iron castings for general engineering usage at temperatures from normal ambient to approximately 750 °F [400 °C].
1.1.1 For continuous service at temperatures up to 1200 °F [650 °C], design factors should be incorporated to compensate for possible property changes, as demonstrated by Marshall and Sommer2 and by Pearson.3
1.2 Without knowledge of casting geometry and process details, no quantitative relationship can be stated between the properties of the iron in the various locations of a casting and those of a test bar cast from the same iron.
1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in nonconformance with the standard.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification6 pagesEnglish language
- Technical specification6 pagesEnglish language
ABSTRACT
This specification covers ductile iron castings that are subsequently heat treated by an austempering process. The chemical composition requirements may be agreed upon between the manufacturer, heat treater, and the purchaser. Requirements for the microstructure constituents such as graphite, ausferrite (acicular ferrite and high carbon, stable austenite), pearlite, and martensite are prescribed. The iron shall conform to the mechanical property requirements including tensile strength, yield strength, elongation, impact energy, and Brinell hardness. Castings shall be heat treated by an austempering process detailed in this specification. The standard specimens for tension and Charpy impact tests are illustrated.
SCOPE
1.1 This specification covers ductile iron castings that are subsequently heat treated by an austempering process as defined in 9.1.
1.2 The application of the austempering heat treatment extends the range of properties achievable in ductile iron castings.
1.3 No precise quantitative relationship can be stated between the properties of the iron in various locations of the same casting or between the properties of castings and those of a test specimen cast from the same iron (see Appendix X1). However, austempering heat treatment will tend to diminish any differences in mechanical properties.
1.4 The production of castings, machining (if required), and the austempering heat treatments may be performed by different manufacturers, as covered in Section 13. The purchaser should establish by contract agreement, at the time of ordering, the responsibility of the various parties for meeting the specification requirements.
1.5 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.5.1 Exception—Within the text, the SI units are shown in brackets.
- Technical specification11 pagesEnglish language
- Technical specification11 pagesEnglish language
ABSTRACT
This specification covers malleable irons for castings made by the cupola process. The chemical composition of the iron shall be such as to produce materials that meet the mechanical property requirements. The tensile test methods for malleable iron are presented in details. At least three tensile test specimens shall be cast from a representative ladle of iron from each 4-h pour period during the purchaser's castings were poured. Only one test specimen need be tested to qualify each pour period and heat treatment batch provided the requirements of this specification are met by the test specimen. The microstructure of the malleable iron shall consist of temper carbon nodules uniformly distributed in a ferritic matrix and shall be free from excessive pearlite, massive carbides, and primary graphite. All castings, on visual examination shall be sound and free from obvious shrinkage and porosity.
SCOPE
1.1 This specification covers malleable irons for castings made by the cupola process.
1.2 Without knowledge of casting geometry and process details, quantitative relationships cannot be stated between the properties of the iron in the various locations of a casting and those of a test bar cast from the same iron.
1.3 The values stated in either inch-pound units or SI units are to be regarded separately as standard. Within the text, the SI units are shown in brackets. The values stated in each system are not exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in nonconformance with the specification.
- Technical specification4 pagesEnglish language
- Technical specification4 pagesEnglish language
ABSTRACT
This specification covers general requirements and corresponding test methods for castings made of high-silicon molybdenum ferritic iron (SiMo). The requirements are prescribed for castings with microstructures of spheroidal graphite (SG) SiMo iron, compacted graphite (CG) SiMo iron, and mixed graphite or medium-nodularity graphite (MG) SiMo iron. MG iron microstructure is comprised of a mixture of spheroidal and compacted graphite shapes.
This specification covers: ordering information (including grade of silicon-molybdenum ferritic iron required, chemical composition requirements, microstructure and mechanical requirements, and special preparation for delivery); material, structural performance, and manufacturing practice; mechanical and chemical composition; workmanship, finish, and appearance; inspection and quality; certification; product marking; and packaging and package marking.
SCOPE
1.1 This specification covers castings made of high-silicon molybdenum ferritic iron, commonly known as SiMo. This specification includes castings with microstructures of spheroidal graphite (SG) SiMo iron, compacted graphite (CG) SiMo iron, and mixed graphite or medium-nodularity graphite (MG) SiMo iron. MG iron microstructure comprises a mixture of spheroidal and compacted graphite shapes. This standard specifies the condition, chemical composition, microstructure, and other technical requirements of three grades of ferritic cast irons, specified as SG SiMo, MG SiMo, and CG SiMo.
1.2 No precise quantitative relationship can be stated between the properties of iron in the various locations of the same casting or between the properties of castings and those of a test specimen cast from the same iron.
1.3 The values stated in SI units are to be regarded as standard. All chemical compositions are in mass percentage. No other units of measurement are included in this standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Technical specification7 pagesEnglish language
ABSTRACT
This specification covers austenitic ductile iron castings for compressors, expanders, pumps, valves, and other pressure-containing parts intended primarily for low-temperature service. The castings covered here are Type D-2M, Class 1, Class 2, Class 3, and Class 4. The castings shall be made in the electric-arc furnace, induction furnace, cupola, or any other furnace which is capable of producing castings. Heat and product analyses shall be performed wherein specimens shall conform to required chemical composition of carbon, silicon, manganese, nickel, chromium, and phosphorus. The castings shall undergo tension tests and impact tests, and shall conform to the following mechanical requirements: tensile strength, yield strength, elongation, Brinell hardness, and Charpy V-notch.
SCOPE
1.1 This specification2 covers austenitic ductile iron, Type D-2M, Classes 1 and 2, for compressors, expanders, pumps, valves, and other pressure-containing parts intended primarily for low-temperature service.
1.2 These grades of austenitic ductile iron are characterized by having their graphite substantially in a spheroidal form and free of flake graphite. They are essentially free of carbides and contain sufficient alloy content to produce a stable austenitic matrix down to −423°F [−252°C] (liquid hydrogen).
1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.3.1 Within the text, the SI units are shown in brackets.
1.4 The following precautionary caveat pertains only to the test methods portion, Section 11, of this specification: This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Technical specification5 pagesEnglish language
- Technical specification5 pagesEnglish language
ABSTRACT
This specification covers austenitic ductile iron castings used for their resistance to heat, corrosion and wear. The castings shall be melt processed using cupolas, air furnaces, electric furnaces or crucible furnaces. The iron castings shall undergo magnetic permeability test. Samples taken from test coupons, broken test specimens, or castings shall conform to the required chemical compositions of carbon, silicon, manganese, phosphorus, nickel and chromium. Mechanical tests shall be performed wherein the iron casting specimens shall conform to the required values of tensile strength, yield strength, elongation and Brinell hardness.
SCOPE
1.1 This specification covers austenitic ductile iron castings, which are used primarily for their resistance to heat, corrosion, and wear, and for other special purposes.
1.2 Austenitic ductile iron, also known as austenitic nodular iron or austenitic spheroidal iron, is characterized by having its graphite substantially in a spheroidal form and substantially free of flake graphite. It contains some carbides and sufficient alloy content to produce an austenitic structure.
1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
- Technical specification7 pagesEnglish language
- Technical specification7 pagesEnglish language
ABSTRACT
This specification covers ductile iron castings that are subsequently heat treated by an austempering process. The chemical composition requirements may be agreed upon between the manufacturer, heat treater, and the purchaser. Requirements for the microstructure constituents such as graphite, ausferrite (acicular ferrite and high carbon, stable austenite), pearlite, and martensite are prescribed. The iron shall conform to the mechanical property requirements including tensile strength, yield strength, elongation, impact energy, and Brinell hardness. Castings shall be heat treated by an austempering process detailed in this specification. The standard specimens for tension and Charpy impact tests are illustrated.
SCOPE
1.1 This specification covers ductile iron castings that are subsequently heat treated by an austempering process as defined in 10.1.
1.2 The application of the austempering heat treatment extends the range of properties achievable in ductile iron castings.
1.3 No precise quantitative relationship can be stated between the properties of the iron in various locations of the same casting or between the properties of castings and those of a test specimen cast from the same iron (see Appendix X1). However, austempering heat treatment will tend to diminish any differences in mechanical properties.
1.4 The production of castings, machining (if required), and the austempering heat treatments may be performed by different manufacturers, as covered in Section 15. The purchaser should establish by contract agreement, at the time of ordering, the responsibility of the various parties for meeting the specification requirements.
1.5 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.5.1 Exception—Within the text, the SI units are shown in brackets.
- Technical specification10 pagesEnglish language
- Technical specification10 pagesEnglish language
ABSTRACT
This specification covers ductile iron castings, also known as spheroidal or nodular iron, that is described as cast iron with the graphite substantially spheroidal in shape and essentially free of other forms of graphite. Appropriate heat treatment shall be identified according to grades, as follows: a full ferritizing anneal for 60-40-18; a quench and temper, or normalize and temper, or isothermal heat treatment for 100-70-03 and 120-90-02; and as-cast for 65-45-12 and 80-55-06. Castings shall be tested and conform to specified tensile requirements such as tensile strength, yield strength, and elongation. When indicated in the contract or purchase order, castings shall also adhere to special requirements like hardness, chemical composition, microstructure, pressure tightness, radiographic soundness, magnetic particle inspection dimensions, and surface finish.
SCOPE
1.1 This specification covers castings made of ductile iron, also known as spheroidal or nodular iron, that is described as cast iron with the graphite substantially spheroidal in shape and essentially free of other forms of graphite, as defined in Terminology A644.
1.2 No precise quantitative relationship can be stated between the properties of the iron in various locations of the same casting or between the properties of castings and those of a test specimen cast from the same iron (see Appendix X1).
1.3 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
- Technical specification6 pagesEnglish language
- Technical specification6 pagesEnglish language
ABSTRACT
This specification covers ductile iron castings suitable low temperature service. Castings shall be produced by casting or heat treatment and shall have essentially a ferritic structure that contains no massive carbides. The iron shall conform to the required chemical composition for carbon, silicon, phosphorus, magnesium, manganese, copper, nickel and chromium. The iron shall conform to the required tensile properties such as tensile strength, yield strength and elongation. Graphite contained in the microstructure shall be evaluated and the percentage of each graphite type shall be estimated. The surface of the casting shall be examined visually and shall be free from adhering sand, scale cracks, and hot tears.
SCOPE
1.1 This specification covers ductile iron castings suitable for service at temperatures of −40°F [–40°C] and above.
1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.3 The following precautionary statement pertains only to the test methods portion, Section 11, of this specification: This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Technical specification3 pagesEnglish language
ABSTRACT
This specification covers ferritic malleable castings for general engineering usage. The castings are classified as Grade 32510. The chemical composition of the iron shall be such as to produce the structural and mechanical properties required by this specification. Tension test may be machined from the standard cast bar to the required dimensions. The microstructure of the malleable iron shall consist of temper carbon nodules distributed through ferritic matrix and shall be free of excessive pearlite, massive carbides, and primary graphite. All castings, on visual examination, shall be sound and free of obvious shrinkage and porosity. The castings shall conform to the dimensions given by this specification.
SCOPE
1.1 This specification2 covers ferritic malleable castings for general engineering usage at temperatures from normal ambient to approximately 400°C (750°F).
1.2 No precise quantitative relationship can be stated between the properties of the iron in various locations of the same casting and those of a test specimen cast from the same iron (see Appendix X1).
1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
- Technical specification5 pagesEnglish language
ABSTRACT
This specification covers pearlitic malleable iron castings for general. The chemical composition of the iron shall be such as to produce the mechanical properties required by this specification. Hardness test and tensile test shall be made to conform to the requirements specified. The microstructure of the pearlitic malleable iron shall consist of temper carbon nodules uniformly distributed in a matrix of ferrite, pearlite, and tempered transformation products of austenite. All castings on visual examination, shall be sound and free from obvious shrinkage and porosity.
SCOPE
1.1 This specification covers pearlitic malleable iron castings for general engineering usage at temperatures from normal ambient to approximately 750°F [400°C].
1.1.1 For continuous service at temperatures up to 1200°F [650°C] design factors should be incorporated to compensate for possible property changes, as demonstrated by Marshall and Sommer2 and by Pearson.3
1.2 Without knowledge of casting geometry and process details, no quantitative relationship can be stated between the properties of the iron in the various locations of a casting and those of a test bar cast from the same iron.
1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
- Technical specification5 pagesEnglish language
ABSTRACT
This specification covers standard requirements for ductile iron castings for pressure-retaining parts for use at elevated temperatures. Castings are classified by grades based on mechanical property requirements. These iron castings shall meet the specified values of tensile strength, yield strength, elongation and hardness. Chemical analysis shall be performed wherein the casting shall conform to the required chemical composition for carbon, silicon, and phosphorous. The material shall meet the required tensile properties, hardness, and microstructure. The iron casting shall undergo pressure test after machining. The thickness of any repaired section in relation to the size of the plug used shall be indicated. The minimum radius of repaired sections of cylinders or cones in relation to the size of plug used shall not exceed the prescribed limit. Other defective areas may also be repaired by plugging provided the minimum ligament between plugs in adjacent areas shall not be less than twice the distance from the nearest plug. Three Y-blocks shall be utilized as test coupons. The material shall undergo the following test methods: tension test, chemical analysis, yield strength test, and hardness test.
SCOPE
1.1 This specification covers ductile iron castings for pressure-retaining parts for use at elevated temperatures. Castings of all grades are suitable for use up to 450°F. For temperatures above 450°F and up to 650°F, only Grade 60–40–18 castings are suitable (Note 1).
1.2 Valves, flanges, pipe fittings, pumps, and other piping components are generally manufactured in advance and supplied from stock by the manufacturer, jobber, or dealer.
1.3 For supplemental casting requirements, Specification A834 may be utilized.
1.4 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.Note 1—For service other than as specified in this section, reference should be made to Specification A536 for Ductile Iron Castings.2
- Technical specification8 pagesEnglish language
ABSTRACT
This specification covers malleable iron flanges, pipe fittings, and valve parts, including parts to be assembled for use in railroad, marine, and other heavy duty service applications. The sizes, shapes, and dimensions of the fittings shall conform to the requirements specified. The iron shall be produced under constant control of chemical composition and physical properties. Records of the chemical composition of the iron and of the physical properties of the test specimens shall be systematically made and maintained.
SCOPE
1.1 This specification covers malleable iron flanges, pipe fittings, and valve parts, including parts to be assembled for use in railroad, marine, and other heavy duty service applications where fittings furnished in accordance with American National Standard for Malleable Iron Threaded Fittings, Class 150 and 300 (ANSI B16.3) are not considered adequate.
1.2 Service shall include up to 650°F (345°C).2
1.3 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
- Technical specification2 pagesEnglish language
ABSTRACT
This specification covers standards for castings of ferritic, pearlitic, tempered pearlitic, and tempered martensitic grades of malleable iron used in automotive products and industries. Castings shall be heat treated and shall be of Grades M3210, M4504, M5003, M5503, M7002, and M8501. Materials shall conform to the specified hardness range. Materials shall follow specified microstructure requirements based on distribution of temper-carbon nodules in the metal matrix. All grades shall have a minimum concentration of spheroidal primary carbides in the microstructure.
SCOPE
1.1 This specification covers castings of ferritic, pearlitic, tempered pearlitic, and tempered martensitic grades of malleable iron used in the products of the automotive and allied industries. Castings shall be heat treated to meet this specification.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
- Technical specification5 pagesEnglish language
ABSTRACT
This specification covers ductile iron castings for use in pressure containing paper mill dryer rolls. The castings shall be stress relieved through heat treatment and shall undergo chemical analysis and conform to the required chemical composition in total carbon, silicon, phosphorus, and sulfur. Tension test specimens shall be obtained from test coupons poured from the same iron as the castings represented and shall conform to the prescribed mechanical properties such as yield strength, tensile strength, and elongation. Hardness test shall be conducted on the material and shall meet the required Brinell hardness value.
SCOPE
1.1 This specification covers ductile iron castings for use in pressure containing paper mill dryer rolls at temperatures up to 450°F [230°C].
1.2 No precise quantitative relationship can be stated between the properties of the iron in various locations of the same casting or between the properties of a casting and those of a test specimen cast from the same iron (see Appendix X1).
1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.3.1 Exception—Within the text, the SI units are shown in brackets.
- Technical specification4 pagesEnglish language
ABSTRACT
This specification covers ductile iron castings that are subsequently heat treated by an austempering process. The chemical composition requirements may be agreed upon between the manufacturer, heat treater, and the purchaser. Requirements for the microstructure constituents such as graphite, ausferrite (acicular ferrite and high carbon, stable austenite), pearlite, and martensite are prescribed. The iron shall conform to the mechanical property requirements including tensile strength, yield strength, elongation, impact energy, and Brinell hardness. Castings shall be heat treated by an austempering process detailed in this specification. The standard specimens for tension and Charpy impact tests are illustrated.
SCOPE
1.1 This specification covers ductile iron castings that are subsequently heat treated by an austempering process as defined in 10.1.
1.2 The application of the austempering heat treatment extends the range of properties achievable in ductile iron castings.
1.3 No precise quantitative relationship can be stated between the properties of the iron in various locations of the same casting or between the properties of castings and those of a test specimen cast from the same iron (see Appendix X1). However, austempering heat treatment will tend to diminish any differences in mechanical properties.
1.4 The production of castings, machining (if required), and the austempering heat treatments may be performed by different manufacturers, as covered in Section 15. The purchaser should establish by contract agreement, at the time of ordering, the responsibility of the various parties for meeting the specification requirements.
1.5 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.5.1 Exception—Within the text, the SI units are shown in brackets.
- Technical specification9 pagesEnglish language
ABSTRACT
This specification deals with compacted graphite iron castings. These materials shall be examined metallographically for the acceptance graphite formation. The acceptable graphite formation in the microstructure of the test coupon or casting lug shall contain 80% minimum Type IV graphite. The iron shall conform to the requirements for tensile properties: tensile strength, yield strength, and elongation. Test bars and test coupons shall be cast in dried, baked, or chemically bonded molds consisting of an aggregate of silica sand with appropriate bonders and shall be subjected to the same thermal treatment as the castings they represent.
SCOPE
1.1 This specification covers castings made of compacted graphite iron, which is described as cast iron with the graphite in compacted (vermiform) shapes and essentially free of flake graphite in the bulk of the casting.
1.2 No precise quantitative relationship can be stated between the properties of iron in the various locations of the same casting and those of a test bar cast from the same iron (see Appendix X1).
1.3 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.3.1 Exception—The inch-pound units in Figs. 1-3 and 5 are standard. SI units are added for information only.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Technical specification5 pagesEnglish language
- Technical specification5 pagesEnglish language
ABSTRACT
This specification covers malleable irons for castings made by the cupola process. The chemical composition of the iron shall be such as to produce materials that meet the mechanical property requirements. The tensile test methods for malleable iron are presented in details. At least three tensile test specimens shall be cast from a representative ladle of iron from each 4-h pour period during the purchaser's castings were poured. Only one test specimen need be tested to qualify each pour period and heat treatment batch provided the requirements of this specification are met by the test specimen. The microstructure of the malleable iron shall consist of temper carbon nodules uniformly distributed in a ferritic matrix and shall be free from excessive pearlite, massive carbides, and primary graphite. All castings, on visual examination shall be sound and free from obvious shrinkage and porosity.
SCOPE
1.1 This specification covers malleable irons for castings made by the cupola process.
1.2 Without knowledge of casting geometry and process details, quantitative relationships cannot be stated between the properties of the iron in the various locations of a casting and those of a test bar cast from the same iron.
1.3 The values stated in either inch-pound units or SI units are to be regarded separately as standard. Within the text, the SI units are shown in brackets. The values stated in each system are not exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in nonconformance with the specification.
- Technical specification4 pagesEnglish language
ABSTRACT
This specification covers austenitic ductile iron castings for compressors, expanders, pumps, valves, and other pressure-containing parts intended primarily for low-temperature service. The castings covered here are Type D-2M, Class 1, Class 2, Class 3, and Class 4. The castings shall be made in the electric-arc furnace, induction furnace, cupola, or any other furnace which is capable of producing castings. Heat and product analyses shall be performed wherein specimens shall conform to required chemical composition of carbon, silicon, manganese, nickel, chromium, and phosphorus. The castings shall undergo tension tests and impact tests, and shall conform to the following mechanical requirements: tensile strength, yield strength, elongation, Brinell hardness, and Charpy V-notch.
SCOPE
1.1 This specification covers austenitic ductile iron, Type D-2M, Classes 1 and 2, for compressors, expanders, pumps, valves, and other pressure-containing parts intended primarily for low-temperature service.
1.2 These grades of austenitic ductile iron are characterized by having their graphite substantially in a spheroidal form and free of flake graphite. They are essentially free of carbides and contain sufficient alloy content to produce a stable austenitic matrix down to −423°F [−252°C] (liquid hydrogen).
1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.3.1 Within the text, the SI units are shown in brackets.
1.4 The following precautionary caveat pertains only to the test methods portion, Section 11, of this specification: This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Technical specification5 pagesEnglish language
ABSTRACT
This specification deals with compacted graphite iron castings. These materials shall be examined metallographically for the acceptance graphite formation. The acceptable graphite formation in the microstructure of the test coupon or casting lug shall contain 80% minimum Type IV graphite. The iron shall conform to the requirements for tensile properties: tensile strength, yield strength, and elongation. Test bars and test coupons shall be cast in dried, baked, or chemically bonded molds consisting of an aggregate of silica sand with appropriate bonders and shall be subjected to the same thermal treatment as the castings they represent.
SCOPE
1.1 This specification covers castings made of compacted graphite iron, which is described as cast iron with the graphite in compacted (vermiform) shapes and essentially free of flake graphite.
1.2 No precise quantitative relationship can be stated between the properties of iron in the various locations of the same casting and those of a test bar cast from the same iron (see Appendix X1).
1.3 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.3.1 Exception—The inch-pound units in Figs. 1-3 and 5 are standard. SI units are added for information only.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Technical specification5 pagesEnglish language
- Technical specification5 pagesEnglish language
ABSTRACT
This specification deals with compacted graphite iron castings. These materials shall be examined metallographically for the acceptance graphite formation. The acceptable graphite formation in the microstructure of the test coupon or casting lug shall contain 80% minimum Type IV graphite. The iron shall conform to the requirements for tensile properties: tensile strength, yield strength, and elongation. Test bars and test coupons shall be cast in dried, baked, or chemically bonded molds consisting of an aggregate of silica sand with appropriate bonders and shall be subjected to the same thermal treatment as the castings they represent.
SCOPE
1.1 This specification covers castings made of compacted graphite iron, which is described as cast iron with the graphite in compacted (vermiform) shapes and essentially free of flake graphite.
1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.2.1 Exception—The inch-pound units in Figs. 1-3 are standard. SI units are added for information only.
1.3 No precise quantitative relationship can be stated between the properties of iron in the various locations of the same casting and those of a test bar cast from the same iron (see Appendix X1).
- Technical specification5 pagesEnglish language
- Technical specification5 pagesEnglish language
ABSTRACT
This specification covers ductile iron castings for use in pressure containing paper mill dryer rolls. The castings shall be stress relieved through heat treatment and shall undergo chemical analysis and conform to the required chemical composition in total carbon, silicon, phosphorus, and sulfur. Tension test specimens shall be obtained from test coupons poured from the same iron as the castings represented and shall conform to the prescribed mechanical properties such as yield strength, tensile strength, and elongation. Hardness test shall be conducted on the material and shall meet the required Brinell hardness value.
SCOPE
1.1 This specification covers ductile iron castings for use in pressure containing paper mill dryer rolls at temperatures up to 450°F [230°C].
1.2 No precise quantitative relationship can be stated between the properties of the iron in various locations of the same casting or between the properties of a casting and those of a test specimen cast from the same iron (see Appendix X1).
1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.3.1 Exception—Within the text, the SI units are shown in brackets.
- Technical specification5 pagesEnglish language
- Technical specification5 pagesEnglish language
ABSTRACT
This specification covers pearlitic malleable iron castings for general. The chemical composition of the iron shall be such as to produce the mechanical properties required by this specification. Hardness test and tensile test shall be made to conform to the requirements specified. The microstructure of the pearlitic malleable iron shall consist of temper carbon nodules uniformly distributed in a matrix of ferrite, pearlite, and tempered transformation products of austenite. All castings on visual examination, shall be sound and free from obvious shrinkage and porosity.
SCOPE
1.1 This specification covers pearlitic malleable iron castings for general engineering usage at temperatures from normal ambient to approximately 750°F [400°C].
1.1.1 For continuous service at temperatures up to 1200°F [650°C] design factors should be incorporated to compensate for possible property changes, as demonstrated by Marshall and Sommer and by Pearson.
1.2 Without knowledge of casting geometry and process details, no quantitative relationship can be stated between the properties of the iron in the various locations of a casting and those of a test bar cast from the same iron.
1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
- Technical specification5 pagesEnglish language
ABSTRACT
This specification covers ductile iron castings suitable low temperature service. Castings shall be produced by casting or heat treatment and shall have essentially a ferritic structure that contains no massive carbides. The iron shall conform to the required chemical composition for carbon, silicon, phosphorus, magnesium, manganese, copper, nickel and chromium. The iron shall conform to the required tensile properties such as tensile strength, yield strength and elongation. Graphite contained in the microstructure shall be evaluated and the percentage of each graphite type shall be estimated. The surface of the casting shall be examined visually and shall be free from adhering sand, scale cracks, and hot tears.
SCOPE
1.1 This specification covers ductile iron castings suitable for service at temperatures of −40°F [–40°C] and above.
1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.3 The following precautionary statement pertains only to the test methods portion, Section 11, of this specification: This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Technical specification3 pagesEnglish language
ABSTRACT
This specification covers standards for castings of ferritic, pearlitic, tempered pearlitic, and tempered martensitic grades of malleable iron used in automotive products and industries. Castings shall be heat treated and shall be of Grades M3210, M4504, M5003, M5503, M7002, and M8501. Materials shall conform to the specified hardness range. Materials shall follow specified microstructure requirements based on distribution of temper-carbon nodules in the metal matrix. All grades shall have a minimum concentration of spheroidal primary carbides in the microstructure.
SCOPE
1.1 This specification covers castings of ferritic, pearlitic, tempered pearlitic, and tempered martensitic grades of malleable iron used in the products of the automotive and allied industries. Castings shall be heat treated to meet this specification.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
- Technical specification5 pagesEnglish language
Frequently Asked Questions
A04.02 is a Technical Committee within ASTM International. It is named "Malleable and Ductile Iron Castings". This committee has published 91 standards.
A04.02 develops ASTM standards in the area of Information technology. Currently, there are 91 published standards from this technical committee.
ASTM is a standardization organization that develops and publishes standards to support industry, commerce, and regulatory requirements.
A Technical Committee (TC) in ASTM is a group of experts responsible for developing international standards in a specific technical area. TCs are composed of national member body delegates and work through consensus to create standards that meet global industry needs. Each TC may have subcommittees (SCs) and working groups (WGs) for specialized topics.