E11.30 - Statistical Quality Control
Statistical Quality Control
General Information
ABSTRACT
This practice establishes lot or batch sampling plans and procedures for inspection by attributes using MIL-STD-105E as a basis for sampling a steady stream of lots indexed by acceptance quality limit (AQL). It provides the sampling plans of MIL-STD-105E in ASTM format for use by ASTM committees and others and recognizes the continuing usage of MIL-STD-105E in industries supported by ASTM. This practice also establishes lot or batch sampling plans and procedures for inspection by attributes.
SIGNIFICANCE AND USE
4.1 Purpose—This publication establishes lot or batch sampling plans and procedures for inspection by attributes. This publication shall not be interpreted to supersede or conflict with any contractual requirements. The words “accept,” “acceptance,” “acceptable,” etc, refer only to the contractor’s use of the sampling plans contained in this standard and do not imply an agreement by the customer (formerly “Government” in original text) to accept any product. Determination of acceptability by the customer shall be as described in contractual documents. The sampling plans described in this standard are applicable to AQL’s of 0.01 % or higher and are therefore not suitable for applications where quality levels in the range of parts per million levels can be realized.
4.2 Application—Sampling plans designated in this publication are applicable, but not limited, to inspection of the following: (1) end items, (2) components and raw materials, (3) operations or services, (4) materials in process, (5) supplies in storage, (6) maintenance operations, (7) data or records, (8) administrative procedures. These plans are intended primarily to be used for a continuing series of lots or batches. The plans may also be used for the inspection of isolated lots or batches, but, in this latter case, the user is cautioned to consult the operating characteristic curves to find a plan which will yield the desired protection (see 6.11).
SCOPE
1.1 This practice establishes lot or batch sampling plans and procedures for inspection by attributes using MIL-STD-105E as a basis for sampling a steady stream of lots indexed by acceptance quality limit (AQL).
1.2 This practice provides the sampling plans of MIL-STD-105E in ASTM format for use by ASTM committees and others. It recognizes the continuing usage of MIL-STD-105E in industries supported by ASTM. Most of the original text in MIL-STD-105E is preserved in Sections 4 – 6 of this practice.
1.3 No system of units is specified in this standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard62 pagesEnglish language
ABSTRACT
This practice is primarily a statement of principals for the guidance of ASTM technical committees and others in the use of average outgoing quality limit, AOQL, and lot tolerance percent defective, LTPD, sampling plans for determining acceptable of lots of product. Two general types of tables are given, one based on the concept of lot tolerance, LTPD, and the other on AOQL. For each of the types, tables are provided both for single sampling and for double sampling. Each of the individual tables constitutes a collection of solutions to the problem of minimizing the over-all amount of inspection.
SIGNIFICANCE AND USE
4.1 Two general types of tables (Note 1) are given, one based on the concept of lot tolerance, LTPD, and the other on AOQL. The broad conditions under which the different types have been found best adapted are indicated below.
4.1.1 For each of the types, tables are provided both for single sampling and for double sampling. Each of the individual tables constitutes a collection of solutions to the problem of minimizing the over-all amount of inspection. Because each line in the tables covers a range of lot sizes, the AOQL values in the LTPD tables and the LTPD values in the AOQL tables are often conservative.
Note 1: Tables in Annex A1 – Annex A4 and parts of the text are reproduced by permission of John R. Wiley and Sons. More extensive tables and discussion of the methods will be found in that text.
4.2 The sampling tables based on lot quality protection (LTPD) (the tables in Annex A1 and Annex A2) are perhaps best adapted to conditions where interest centers on each lot separately, for example, where the individual lot tends to retain its identity either from a shipment or a service standpoint. These tables have been found particularly useful in inspections made by the ultimate consumer or a purchasing agent for lots or shipments purchased more or less intermittently.
4.3 The sampling tables based on average quality protection (AOQL) (the tables in Annex A3 and Annex A4) are especially adapted for use where interest centers on the average quality of product after inspection rather than on the quality of each individual lot and where inspection is, therefore, intended to serve, if necessary, as a partial screen for defective pieces. The latter point of view has been found particularly helpful, for example, in consumer inspections of continuing purchases of large quantities of a product and in manufacturing process inspections of parts where the inspection lots tend to lose their identity by merger in a common storeroom from which quantities are withdraw...
SCOPE
1.1 This practice is primarily a statement of principals for the guidance of ASTM technical committees and others in the use of average outgoing quality limit, AOQL, and lot tolerance percent defective, LTPD, sampling plans for determining acceptable of lots of product.
1.2 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard23 pagesEnglish language
ABSTRACT
This practice presents methodology for the setting of an upper confidence bound regarding an unknown fraction or quantity non-conforming, or a rate of occurrence for nonconformities, in cases where the method of attributes is used and there is a zero response in a sample. Three cases are considered. In Case 1, the sample is selected from a process or a very large population of interest. In Case 2, a sample of n items is selected at random from a finite lot of N items. In Case 3, there is a process, but the output is a continuum, such as area (for example, a roll of paper or other material, a field of crop), volume (for example, a volume of liquid or gas), or time (for example, hours, days, quarterly, etc.) The sample size is defined as that portion of the �continuum� sampled, and the defined attribute may occur any number of times over the sampled portion.
SIGNIFICANCE AND USE
4.1 In Case 1, the sample is selected from a process or a very large population of interest. The population is essentially unlimited, and each item either has or has not the defined attribute. The population (process) has an unknown fraction of items p (long run average process non-conforming) having the attribute. The sample is a group of n discrete items selected at random from the process or population under consideration, and the attribute is not exhibited in the sample. The objective is to determine an upper confidence bound, pu, for the unknown fraction p whereby one can claim that p ≤ pu with some confidence coefficient (probability) C. The binomial distribution is the sampling distribution in this case.
4.2 In Case 2, a sample of n items is selected at random from a finite lot of N items. Like Case 1, each item either has or has not the defined attribute, and the population has an unknown number, D, of items having the attribute. The sample does not exhibit the attribute. The objective is to determine an upper confidence bound, Du, for the unknown number D, whereby one can claim that D ≤ Du with some confidence coefficient (probability) C. The hypergeometric distribution is the sampling distribution in this case.
4.3 In Case 3, there is a process, but the output is a continuum, such as area (for example, a roll of paper or other material, a field of crop), volume (for example, a volume of liquid or gas), or time (for example, hours, days, quarterly, etc.) The sample size is defined as that portion of the “continuum” sampled, and the defined attribute may occur any number of times over the sampled portion. There is an unknown average rate of occurrence, λ, for the defined attribute over the sampled interval of the continuum that is of interest. The sample does not exhibit the attribute. For a roll of paper, this might be blemishes per 100 ft2; for a volume of liquid, microbes per cubic litre; for a field of crop, spores per acre; for a time interval, ca...
SCOPE
1.1 This practice presents methodology for the setting of an upper confidence bound regarding a unknown fraction or quantity non-conforming, or a rate of occurrence for nonconformities, in cases where the method of attributes is used and there is a zero response in a sample. Three cases are considered.
1.1.1 The sample is selected from a process or a very large population of discrete items, and the number of non-conforming items in the sample is zero.
1.1.2 A sample of items is selected at random from a finite lot of discrete items, and the number of non-conforming items in the sample is zero.
1.1.3 The sample is a portion of a continuum (time, space, volume, area, etc.) and the number of non-conformities in the sample is zero.
1.2 Allowance is made for misclassification error in this practice, but only when misclassification rates are well understood or known and can be approximated numerically.
1.3 The values stated in inch-pound units are to be regarded as standard. No other units of measurement are included in this standard.
1.4 This ...
- Standard10 pagesEnglish language
ABSTRACT
This practice is intended to assist the various technical committees in the use of uniform methods of indicating the number of digits which are to be considered significant in specification limits, for example, specified maximum values and specified minimum values. This practice is also intended to be used in determining conformance with specifications when the applicable ASTM specifications or standards make a direct reference.
SCOPE
1.1 This practice is intended to assist the various technical committees in the use of uniform methods of indicating the number of digits which are to be considered significant in specification limits, for example, specified maximum values and specified minimum values. Its aim is to outline methods which should aid in clarifying the intended meaning of specification limits with which observed values or calculated test results are compared in determining conformance with specifications.
1.2 This practice is intended to be used in determining conformance with specifications when the applicable ASTM specifications or standards make direct reference to this practice.
1.3 Reference to this practice is valid only when a choice of method has been indicated, that is, either absolute method or rounding method.
1.4 The system of units for this practice is not specified. Dimensional quantities in the practice are presented only as illustrations of calculation methods. The examples are not binding on products or test methods treated.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard5 pagesEnglish language
- Standard5 pagesEnglish language
ABSTRACT
This guide covers fundamental concepts, applications, and mathematical relationships associated with reliability as used in industrial areas and as applied to simple components, processes, and systems or complex final products. This guide summarizes selected concepts, terminology, formulas, and methods associated with reliability and its application to products and processes.
SIGNIFICANCE AND USE
4.1 This practice describes the use of control charts as a tool for use in statistical process control (SPC). Control charts were developed by Shewhart (2)3 in the 1920s and are still in wide use today. SPC is a branch of statistical quality control (3, 4), which also encompasses process capability analysis and acceptance sampling inspection. Process capability analysis, as described in Practice E2281, requires the use of SPC in some of its procedures. Acceptance sampling inspection, described in Practices E1994, E2234, and E2762, requires the use of SPC to minimize rejection of product.
4.2 Principles of SPC—A process may be defined as a set of interrelated activities that convert inputs into outputs. SPC uses various statistical methodologies to improve the quality of a process by reducing the variability of one or more of its outputs, for example, a quality characteristic of a product or service.
4.2.1 A certain amount of variability will exist in all process outputs regardless of how well the process is designed or maintained. A process operating with only this inherent variability is said to be in a state of statistical control, with its output variability subject only to chance, or common, causes.
4.2.2 Process upsets, said to be due to assignable, or special causes, are manifested by changes in the output level, such as a spike, shift, trend, or by changes in the variability of an output. The control chart is the basic analytical tool in SPC and is used to detect the occurrence of special causes operating on the process.
4.2.3 When the control chart signals the presence of a special cause, other SPC tools, such as flow charts, brainstorming, cause-and-effect diagrams, or Pareto analysis, described in various references (4-8), are used to identify the special cause. Special causes, when identified, are either eliminated or controlled. When special cause variation is eliminated, process variability is reduced to its inherent variability, and control...
SCOPE
1.1 This practice provides guidance for the use of control charts in statistical process control programs, which improve process quality through reducing variation by identifying and eliminating the effect of special causes of variation.
1.2 Control charts are used to continually monitor product or process characteristics to determine whether or not a process is in a state of statistical control. When this state is attained, the process characteristic will, at least approximately, vary within certain limits at a given probability.
1.3 This practice applies to variables data (characteristics measured on a continuous numerical scale) and to attributes data (characteristics measured as percentages, fractions, or counts of occurrences in a defined interval of time or space).
1.4 The system of units for this practice is not specified. Dimensional quantities in the practice are presented only as illustrations of calculation methods. The examples are not binding on products or test methods treated.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations...
- Standard29 pagesEnglish language
ABSTRACT
This practice establishes tables and procedures for applying five different types of continuous sampling plans for inspection by attributes using MIL-STD-1235B as a basis for sampling a steady stream of lots indexed by AQL. This practice represents a conversion of MIL-STD1235B to an ASTM-supported standard.
SIGNIFICANCE AND USE
4.1 The reason for preserving military sampling standards is that many organizations throughout the world still use these standards in their current form. MIL-STD-1235B is no longer supported by the U.S. Department of Defense as of the mid-1990s and is out of print, but does exist in the public domain. This practice represents a conversion of MIL-STD-1235B to an ASTM-supported standard.
4.2 This practice provides the tables and procedures for applying five different types of continuous sampling plans for inspection by attributes. These continuous sampling plans are discussed in Sections 6 – 10 of this practice and each section includes information on:
(1) Initiation of 100 % inspection in use.
(2) Requirements on when to switch to sampling inspection.
(3) Conditions warranting a return to 100 % inspection.
(4) When a change in Code Letter, if desired, can be made.
(5) What to do when the checking inspector finds a defect that was originally found conforming by the screening inspector(s), that is, ineffective screening.
(6) Situations where a defect is found before the switch to 100 % inspection causing excessive periods of 100 % inspection so action must be taken, that is, long periods of screening.
4.2.1 Section 6 (Section 2 in MIL-STD-1235B) describes specific procedures and applications of the CSP-1 sampling plans – a single-level continuous sampling procedure which provides for alternating between sequences of 100 % inspection and sampling inspection.
4.2.2 Section 7 (Section 3 in MIL-STD-1235B) describes specific procedures and applications of the CSP-F sampling plans – a variation of the CSP-1 plans in that CSP-F plans are applied to a relatively short run of product, thereby permitting smaller clearance numbers to be used.
4.2.3 Section 8 (Section 4 in MIL-STD-1235B) describes specific procedures and applications of the CSP-2 sampling plans – a modification of CSP-1 in that 100 % inspection resumes only after a prescribed number of def...
SCOPE
1.1 This practice establishes tables and procedures for applying five different types of continuous sampling plans for inspection by attributes using MIL-STD-1235B as a basis for sampling a steady stream of lots indexed by AQL.
1.2 This practice provides the sampling plans of MIL-STD-1235B in ASTM format for use by ASTM committees and others. It recognizes the continuing usage of MIL-STD-1235B in industries supported by ASTM. Most of the original text in MIL-STD-1235B is preserved in Sections 6 – 10 of this practice.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard26 pagesEnglish language
ABSTRACT
This practice provides guidance for determining process capability and performance under several common scenarios of use including: normal distribution-based capability and performance indices such as Cp, Cpk, Pp, and Ppk; process capability using attribute data for non-conforming units and non-conformities per unit type variables; and additional methods in working with process capability or performance.
SIGNIFICANCE AND USE
4.1 Process Capability—Process capability can be defined as the natural or inherent behavior of a stable process that is in a state of statistical control (1).4 A “state of statistical control” is achieved when the process exhibits no detectable patterns or trends, such that the variation seen in the data is believed to be random and inherent to the process. Process capability is linked to the use of control charts and the state of statistical control. A process must be studied to evaluate its state of control before evaluating process capability.
4.2 Process Control—There are many ways to implement control charts, but the most popular choice is to achieve a state of statistical control for the process under study. Special causes are identified by a set of rules based on probability theory. The process is investigated whenever the chart signals the occurrence of special causes. Taking appropriate actions to eliminate identified special causes and preventing their reappearance will ultimately obtain a state of statistical control. In this state, a minimum level of variation may be reached, which is referred to as common cause or inherent variation. For the purpose of this standard, this variation is a measure of the uniformity of process output, typically a product characteristic.
4.3 Process Capability Indices—The behavior of a process (as related to inherent variability) in the state of statistical control is used to describe its capability. To compare a process with customer requirements (or specifications), it is common practice to think of capability in terms of the proportion of the process output that is within product specifications or tolerances. The metric of this proportion is the percentage of the process spread used up by the specification. This comparison becomes the essence of all process capability measures. The manner in which these measures are calculated defines the different types of capability indices and their use. Two process capability i...
SCOPE
1.1 This practice provides guidance for determining process capability and performance under several common scenarios of use including: (a) normal distribution based capability and performance indices such as Cp, Cpk, Pp, and Ppk; (b) process capability using attribute data for non-conforming units and non-conformities per unit type variables, and (c) additional methods in working with process capability or performance.
1.2 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard10 pagesEnglish language
ABSTRACT
This practice establishes lot or batch sampling plans and procedures for inspection by variables using MIL-STD-414 as a basis for sampling a steady stream of lots indexed by AQL. This practice was prepared to meet a growing need for the use of standard sampling plans for inspection by variables in customer procurement, supply and storage, and maintenance inspection operations. The variables sampling plans apply to a single quality characteristic which can be measured on a continuous scale, and for which quality is expressed in terms of percent defective. The theory underlying the development of the variables sampling plans, including the operating characteristic curves, assumes that measurements of the quality characteristic are independent, identically distributed normal random variables.
SIGNIFICANCE AND USE
5.1 This practice was prepared to meet a growing need for the use of standard sampling plans for inspection by variables in customer procurement, supply and storage, and maintenance inspection operations. The variables sampling plans apply to a single quality characteristic which can be measured on a continuous scale, and for which quality is expressed in terms of percent defective. The theory underlying the development of the variables sampling plans, including the operating characteristic curves, assumes that measurements of the quality characteristic are independent, identically distributed normal random variables.
5.2 In comparison with attributes sampling plans, variables sampling plans have the advantage of usually resulting in considerable savings in sample size for comparable assurance as to the correctness of decisions in judging a single quality characteristic, or for the same sample size, greater assurance is obtained using variables plans. Attributes sampling plans have the advantage of greater simplicity, of being applicable to either single or multiple quality characteristics, and of requiring no knowledge about the distribution of the continuous measurements of any of the quality characteristics.
5.3 It is important to note that variables sampling plans are not to be used indiscriminately, simply because it is possible to obtain variables measurement data. In considering applications where the normality or independence assumptions may be questioned, the user is advised to consult his technical agency to determine the feasibility of application.
5.4 Application—Sampling plans designated in this publication are applicable, but not limited, to inspection of the following: (1) end items, (2) components and raw materials, (3) operations or services, (4) materials in process, (5) supplies in storage, (6) maintenance operations, (7) data or records, and (8) administrative procedures.
SCOPE
1.1 Purpose—This practice establishes lot or batch sampling plans and procedures for inspection by variables using MIL-STD-414 as a basis for sampling a steady stream of lots indexed by AQL.
1.2 This practice provides the sampling plans of MIL-STD-414 in ASTM format for use by ASTM committees and others. It recognizes the continuing usage of MIL-STD-414 in industries supported by ASTM. Most of the original text in MIL-STD-414 is preserved in Sections 6 – 9 of this practice.
1.3 The values stated in inch-pound units are to be regarded as standard. No other units of measurement are included in this standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Tech...
- Standard99 pagesEnglish language
ABSTRACT
This guide establishes lot or batch and continuous sampling plans using MIL-STD-1916 as a basis. It represents an alternative sampling approach to attributes sampling (MILSTD-105E, same as Practice E2234), variables sampling (MILSTD-414, Practice E2762), and continuous sampling (MILSTD-1235B, Practice E2819). This standard provides a set of sampling plans and procedures for planning and conducting inspections to assess quality and conformance to contract requirements. This standard eliminates acceptable quality levels (AQL’s) and associated practices within specifications.
SIGNIFICANCE AND USE
5.1 Procurement practices encourage industry innovation and provide flexibility to achieve the benefits of continuous improvement.
5.2 There is an evolving industrial product quality philosophy that recognizes the need for quality policy changes that will provide producers with opportunities and incentives toward improvement of product quality and cooperative relationships between the producer and the consumer.
5.3 Process controls and statistical control methods are the preferable means of preventing nonconformances, controlling quality, and generating information for improvement. An effective process control system may also be used to provide information to assess the quality of deliverables submitted for acceptance. Producers are encouraged to use process control and statistical control procedures for their internal control and to submit effective process control procedures in lieu of prescribed sampling requirements to the consumer for approval.
5.4 Sampling inspection by itself is an inefficient industrial practice for demonstrating conformance to the requirements of a contract and its technical data package. The application of sampling plans for acceptance involves both consumer and producer risks; and increased sampling is one way of reducing these risks, but it also increases costs. Producers can reduce risks by employing efficient processes with appropriate process controls. To the extent that such practices are employed and are effective, risk is controlled and, consequently, inspection and testing can be reduced.
5.5 The following points provide the basis for this standard:
5.5.1 Producers are required to submit deliverables that conform to requirements and to generate and maintain sufficient evidence of conformance.
5.5.2 Producers are responsible for establishing their own manufacturing and process controls to produce results in accordance with requirements.
5.5.3 Producers are expected to use recognized prevention practices such as...
SCOPE
1.1 This guide establishes lot or batch and continuous sampling plans using MIL-STD-1916 as a basis. It represents an alternative sampling approach to attributes sampling (MIL-STD-105E, same as Practice E2234), variables sampling (MIL-STD-414, Practice E2762), and continuous sampling (MIL-STD-1235B, Practice E2819).
1.2 This guide provides the sampling plans of MIL-STD-1916 in ASTM format for use by ASTM committees and others. It recognizes the continuing usage of MIL-STD-1916 in industries supported by ASTM. Most of the original text in MIL-STD-1916 is preserved in Sections 4 – 6 of this guide. The original wording of “Government” in MIL-STD-1916 has been changed to “consumer”, and “contractor” has been changed to “producer” to make this standard more generic.
1.3 Purpose—To encourage producers supplying goods and services to its consumers to submit efficient and effective process control (prevention) procedures in place of prescribed sampling requirements. The goal is to support the movement away from an AQL-based inspection (detection) strategy to implementation of an effective prevention-based strategy including a comprehensive quality system, continuous improvement and a partnership with the consumer. The underlying theme is a partnership between consumer and the producer, with the requisite competence of both parties, and a cle...
- Guide11 pagesEnglish language
ABSTRACT
This practice is intended to assist the various technical committees in the use of uniform methods of indicating the number of digits which are to be considered significant in specification limits, for example, specified maximum values and specified minimum values. This practice is also intended to be used in determining conformance with specifications when the applicable ASTM specifications or standards make a direct reference.
This practice describes absolute method and the rounding method. The absolute method applies where it is the intent that all digits in an observed value or a calculated value are to be considered significant for purposes of determining conformance with specifications, while the rounding method applies where it is the intent that a limited number of digits in an observed value or a calculated value are to be considered significant for purposes of determining conformance with specifications.
SCOPE
1.1 This practice is intended to assist the various technical committees in the use of uniform methods of indicating the number of digits which are to be considered significant in specification limits, for example, specified maximum values and specified minimum values. Its aim is to outline methods which should aid in clarifying the intended meaning of specification limits with which observed values or calculated test results are compared in determining conformance with specifications.
1.2 This practice is intended to be used in determining conformance with specifications when the applicable ASTM specifications or standards make direct reference to this practice.
1.3 Reference to this practice is valid only when a choice of method has been indicated, that is, either absolute method or rounding method.
1.4 The system of units for this practice is not specified. Dimensional quantities in the practice are presented only as illustrations of calculation methods. The examples are not binding on products or test methods treated.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard5 pagesEnglish language
- Standard5 pagesEnglish language
ABSTRACT
This practice presents methodology for the setting of an upper confidence bound regarding an unknown fraction or quantity non-conforming, or a rate of occurrence for nonconformities, in cases where the method of attributes is used and there is a zero response in a sample. Three cases are considered. In Case 1, the sample is selected from a process or a very large population of interest. In Case 2, a sample of n items is selected at random from a finite lot of N items. In Case 3, there is a process, but the output is a continuum, such as area (for example, a roll of paper or other material, a field of crop), volume (for example, a volume of liquid or gas), or time (for example, hours, days, quarterly, etc.) The sample size is defined as that portion of the “continuum” sampled, and the defined attribute may occur any number of times over the sampled portion.
In this practice, allowance is made for misclassification error but only when misclassification rates are well understood or known and can be approximated numerically. It is possible to impose the language of classical acceptance sampling theory on this method. Terms such as lot tolerance percent defective, acceptable quality level, and consumer quality level are not used in this practice.
SIGNIFICANCE AND USE
4.1 In Case 1, the sample is selected from a process or a very large population of interest. The population is essentially unlimited, and each item either has or has not the defined attribute. The population (process) has an unknown fraction of items p (long run average process non-conforming) having the attribute. The sample is a group of n discrete items selected at random from the process or population under consideration, and the attribute is not exhibited in the sample. The objective is to determine an upper confidence bound, pu, for the unknown fraction p whereby one can claim that p ≤ pu with some confidence coefficient (probability) C. The binomial distribution is the sampling distribution in this case.
4.2 In Case 2, a sample of n items is selected at random from a finite lot of N items. Like Case 1, each item either has or has not the defined attribute, and the population has an unknown number, D, of items having the attribute. The sample does not exhibit the attribute. The objective is to determine an upper confidence bound, Du, for the unknown number D, whereby one can claim that D ≤ Du with some confidence coefficient (probability) C. The hypergeometric distribution is the sampling distribution in this case.
4.3 In Case 3, there is a process, but the output is a continuum, such as area (for example, a roll of paper or other material, a field of crop), volume (for example, a volume of liquid or gas), or time (for example, hours, days, quarterly, etc.) The sample size is defined as that portion of the “continuum” sampled, and the defined attribute may occur any number of times over the sampled portion. There is an unknown average rate of occurrence, λ, for the defined attribute over the sampled interval of the continuum that is of interest. The sample does not exhibit the attribute. For a roll of paper, this might be blemishes per 100 ft2; for a volume of liquid, microbes per cubic litre; for a field of crop, spores per acre; for a time interval, ca...
SCOPE
1.1 This practice presents methodology for the setting of an upper confidence bound regarding a unknown fraction or quantity non-conforming, or a rate of occurrence for nonconformities, in cases where the method of attributes is used and there is a zero response in a sample. Three cases are considered.
1.1.1 The sample is selected from a process or a very large population of discrete items, and the number of non-conforming items in the sample is zero.
1.1.2 A sample of items is selected at random from a finite lot of discrete items, and the number of non-conforming items in the sample is zero.
1.1.3 The sample is a portion of a continuum (time, space, volume, a...
- Standard10 pagesEnglish language
- Standard10 pagesEnglish language
ABSTRACT
This practice is primarily a statement of principals for the guidance of ASTM technical committees and others in the use of average outgoing quality limit, AOQL, and lot tolerance percent defective, LTPD, sampling plans for determining acceptable of lots of product. Two general types of tables are given, one based on the concept of lot tolerance, LTPD, and the other on AOQL. For each of the types, tables are provided both for single sampling and for double sampling. Each of the individual tables constitutes a collection of solutions to the problem of minimizing the over-all amount of inspection.
In this practice, two distinct methods of inspection are employed: single sampling and double sampling. In single sampling only one sample is permitted before a decision is reached regarding the disposition of the lot, and the acceptance criterion is expressed as an acceptance number, c. In double sampling, a second sample is permitted and two acceptance numbers are used; the first, c1, applying to the observed number of defectives for the first sample alone and the second, c2, applying to the observed number of defectives for the first and second samples combined.
SIGNIFICANCE AND USE
4.1 Two general types of tables (Note 1) are given, one based on the concept of lot tolerance, LTPD, and the other on AOQL. The broad conditions under which the different types have been found best adapted are indicated below.
4.1.1 For each of the types, tables are provided both for single sampling and for double sampling. Each of the individual tables constitutes a collection of solutions to the problem of minimizing the over-all amount of inspection. Because each line in the tables covers a range of lot sizes, the AOQL values in the LTPD tables and the LTPD values in the AOQL tables are often conservative.
Note 1: Tables in Annex A1 – Annex A4 and parts of the text are reproduced by permission of John R. Wiley and Sons. More extensive tables and discussion of the methods will be found in that text.
4.2 The sampling tables based on lot quality protection (LTPD) (the tables in Annex A1 and Annex A2) are perhaps best adapted to conditions where interest centers on each lot separately, for example, where the individual lot tends to retain its identity either from a shipment or a service standpoint. These tables have been found particularly useful in inspections made by the ultimate consumer or a purchasing agent for lots or shipments purchased more or less intermittently.
4.3 The sampling tables based on average quality protection (AOQL) (the tables in Annex A3 and Annex A4) are especially adapted for use where interest centers on the average quality of product after inspection rather than on the quality of each individual lot and where inspection is, therefore, intended to serve, if necessary, as a partial screen for defective pieces. The latter point of view has been found particularly helpful, for example, in consumer inspections of continuing purchases of large quantities of a product and in manufacturing process inspections of parts where the inspection lots tend to lose their identity by merger in a common storeroom from which quantities are withdraw...
SCOPE
1.1 This practice is primarily a statement of principals for the guidance of ASTM technical committees and others in the use of average outgoing quality limit, AOQL, and lot tolerance percent defective, LTPD, sampling plans for determining acceptable of lots of product.
1.2 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard23 pagesEnglish language
- Standard23 pagesEnglish language
ABSTRACT
This practice establishes lot or batch sampling plans and procedures for inspection by attributes using MIL-STD-105E as a basis for sampling a steady stream of lots indexed by acceptance quality limit (AQL). It provides the sampling plans of MIL-STD-105E in ASTM format for use by ASTM committees and others and recognizes the continuing usage of MIL-STD-105E in industries supported by ASTM. This practice also establishes lot or batch sampling plans and procedures for inspection by attributes.
The sampling plans described in this standard are applicable to AQL’s of 0.01% or higher and are therefore not suitable for applications where quality levels in the range of parts per million levels can be realized. Sampling plans designated in this practice are applicable, but not limited, to inspection of the end items, components and raw materials, operations or services, materials in process, supplies in storage, maintenance operations, data or records, and administrative procedures.
SIGNIFICANCE AND USE
4.1 Purpose—This publication establishes lot or batch sampling plans and procedures for inspection by attributes. This publication shall not be interpreted to supersede or conflict with any contractual requirements. The words “accept,” “acceptance,” “acceptable,” etc, refer only to the contractor’s use of the sampling plans contained in this standard and do not imply an agreement by the customer (formerly “Government” in original text) to accept any product. Determination of acceptability by the customer shall be as described in contractual documents. The sampling plans described in this standard are applicable to AQL’s of 0.01 % or higher and are therefore not suitable for applications where quality levels in the range of parts per million levels can be realized.
4.2 Application—Sampling plans designated in this publication are applicable, but not limited, to inspection of the following: (1) end items, (2) components and raw materials, (3) operations or services, (4) materials in process, (5) supplies in storage, (6) maintenance operations, (7) data or records, (8) administrative procedures. These plans are intended primarily to be used for a continuing series of lots or batches. The plans may also be used for the inspection of isolated lots or batches, but, in this latter case, the user is cautioned to consult the operating characteristic curves to find a plan which will yield the desired protection (see 6.11).
SCOPE
1.1 This practice establishes lot or batch sampling plans and procedures for inspection by attributes using MIL-STD-105E as a basis for sampling a steady stream of lots indexed by acceptance quality limit (AQL).
1.2 This practice provides the sampling plans of MIL-STD-105E in ASTM format for use by ASTM committees and others. It recognizes the continuing usage of MIL-STD-105E in industries supported by ASTM. Most of the original text in MIL-STD-105E is preserved in Sections 4 – 6 of this practice.
1.3 No system of units is specified in this standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard62 pagesEnglish language
- Standard62 pagesEnglish language
ABSTRACT
This practice provides guidance for the use of control charts in statistical process control programs, which improve process quality through reducing variation by identifying and eliminating the effect of special causes of variation.
This practice describes the use of control charts as a tool for use in statistical process control (SPC). Control charts were developed by Shewhart (2) 3 in the 1920s and are still in wide use today. SPC is a branch of statistical quality control (3, 4), which also encompasses process capability analysis and acceptance sampling inspection. Process capability analysis, as described in Practice E2281, requires the use of SPC in some of its procedures. Acceptance sampling inspection, described in Practices E1994, E2234, and E2762, requires the use of SPC so as to minimize rejection of product.
SIGNIFICANCE AND USE
4.1 This practice describes the use of control charts as a tool for use in statistical process control (SPC). Control charts were developed by Shewhart (2)3 in the 1920s and are still in wide use today. SPC is a branch of statistical quality control (3, 4), which also encompasses process capability analysis and acceptance sampling inspection. Process capability analysis, as described in Practice E2281, requires the use of SPC in some of its procedures. Acceptance sampling inspection, described in Practices E1994, E2234, and E2762, requires the use of SPC so as to minimize rejection of product.
4.2 Principles of SPC—A process may be defined as a set of interrelated activities that convert inputs into outputs. SPC uses various statistical methodologies to improve the quality of a process by reducing the variability of one or more of its outputs, for example, a quality characteristic of a product or service.
4.2.1 A certain amount of variability will exist in all process outputs regardless of how well the process is designed or maintained. A process operating with only this inherent variability is said to be in a state of statistical control, with its output variability subject only to chance, or common, causes.
4.2.2 Process upsets, said to be due to assignable, or special causes, are manifested by changes in the output level, such as a spike, shift, trend, or by changes in the variability of an output. The control chart is the basic analytical tool in SPC and is used to detect the occurrence of special causes operating on the process.
4.2.3 When the control chart signals the presence of a special cause, other SPC tools, such as flow charts, brainstorming, cause-and-effect diagrams, or Pareto analysis, described in various references (4-8), are used to identify the special cause. Special causes, when identified, are either eliminated or controlled. When special cause variation is eliminated, process variability is reduced to its inherent variability, and c...
SCOPE
1.1 This practice provides guidance for the use of control charts in statistical process control programs, which improve process quality through reducing variation by identifying and eliminating the effect of special causes of variation.
1.2 Control charts are used to continually monitor product or process characteristics to determine whether or not a process is in a state of statistical control. When this state is attained, the process characteristic will, at least approximately, vary within certain limits at a given probability.
1.3 This practice applies to variables data (characteristics measured on a continuous numerical scale) and to attributes data (characteristics measured as percentages, fractions, or counts of occurrences in a defined interval of time or space).
1.4 The system of units for this practice is not specified. Dimensional quantities in the practice are presented only as illustrations of calculation methods. The examples are not binding on products or test methods treated.
1.5 This standard does not purport to address all of the safety concerns, if any, associa...
- Standard29 pagesEnglish language
- Standard29 pagesEnglish language
ABSTRACT
This practice provides guidance for determining process capability and performance under several common scenarios of use including: normal distribution-based capability and performance indices such as Cp, Cpk, Pp, and Ppk; process capability using attribute data for non-conforming units and non-conformities per unit type variables; and additional methods in working with process capability or performance.
Process capability is linked to the use of control charts and the state of statistical control. A process must be studied to evaluate its state of control before evaluating process capability. The behavior of a process in the state of statistical control is used to describe its capability.
SIGNIFICANCE AND USE
4.1 Process Capability—Process capability can be defined as the natural or inherent behavior of a stable process that is in a state of statistical control (1).4 A “state of statistical control” is achieved when the process exhibits no detectable patterns or trends, such that the variation seen in the data is believed to be random and inherent to the process. Process capability is linked to the use of control charts and the state of statistical control. A process must be studied to evaluate its state of control before evaluating process capability.
4.2 Process Control—There are many ways to implement control charts, but the most popular choice is to achieve a state of statistical control for the process under study. Special causes are identified by a set of rules based on probability theory. The process is investigated whenever the chart signals the occurrence of special causes. Taking appropriate actions to eliminate identified special causes and preventing their reappearance will ultimately obtain a state of statistical control. In this state, a minimum level of variation may be reached, which is referred to as common cause or inherent variation. For the purpose of this standard, this variation is a measure of the uniformity of process output, typically a product characteristic.
4.3 Process Capability Indices—The behavior of a process (as related to inherent variability) in the state of statistical control is used to describe its capability. To compare a process with customer requirements (or specifications), it is common practice to think of capability in terms of the proportion of the process output that is within product specifications or tolerances. The metric of this proportion is the percentage of the process spread used up by the specification. This comparison becomes the essence of all process capability measures. The manner in which these measures are calculated defines the different types of capability indices and their use. Two process capability i...
SCOPE
1.1 This practice provides guidance for determining process capability and performance under several common scenarios of use including: (a) normal distribution based capability and performance indices such as Cp, Cpk, Pp, and Ppk; (b) process capability using attribute data for non-conforming units and non-conformities per unit type variables, and (c) additional methods in working with process capability or performance.
- Standard10 pagesEnglish language
- Standard10 pagesEnglish language
ABSTRACT
This practice establishes tables and procedures for applying five different types of continuous sampling plans for inspection by attributes using MIL-STD-1235B as a basis for sampling a steady stream of lots indexed by AQL. This practice represents a conversion of MIL-STD1235B to an ASTM-supported standard.
SIGNIFICANCE AND USE
4.1 The reason for preserving military sampling standards is that many organizations throughout the world still use these standards in their current form. MIL-STD-1235B is no longer supported by the U.S. Department of Defense as of the mid-1990s and is out of print, but does exist in the public domain. This practice represents a conversion of MIL-STD-1235B to an ASTM-supported standard.
4.2 This practice provides the tables and procedures for applying five different types of continuous sampling plans for inspection by attributes. These continuous sampling plans are discussed in Sections 6 – 10 of this practice and each section includes information on:
(a) Initiation of 100 % inspection in use.
(b) Requirements on when to switch to sampling inspection.
(c) Conditions warranting a return to 100 % inspection.
(d) When a change in Code Letter, if desired, can be made.
(e) What to do when the checking inspector finds a defect that was originally found conforming by the screening inspector(s), that is, ineffective screening.
(f) Situations where a defect is found before the switch to 100 % inspection causing excessive periods of 100 % inspection so action must be taken, that is, long periods of screening.
4.2.1 Section 6 (Section 2 in MIL-STD-1235B) describes specific procedures and applications of the CSP-1 sampling plans—a single-level continuous sampling procedure which provides for alternating between sequences of 100 % inspection and sampling inspection.
4.2.2 Section 7 (Section 3 in MIL-STD-1235B) describes specific procedures and applications of the CSP-F sampling plans—a variation of the CSP-1 plans in that CSP-F plans are applied to a relatively short run of product, thereby permitting smaller clearance numbers to be used.
4.2.3 Section 8 (Section 4 in MIL-STD-1235B) describes specific procedures and applications of the CSP-2 sampling plans—a modification of CSP-1 in that 100 % inspection resumes only after a prescribed number of defect-fr...
SCOPE
1.1 This practice establishes tables and procedures for applying five different types of continuous sampling plans for inspection by attributes using MIL-STD-1235B as a basis for sampling a steady stream of lots indexed by AQL.
1.2 This practice provides the sampling plans of MIL-STD-1235B in ASTM format for use by ASTM committees and others. It recognizes the continuing usage of MIL-STD-1235B in industries supported by ASTM. Most of the original text in MIL-STD-1235B is preserved in Sections 6 – 10 of this practice.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard26 pagesEnglish language
- Standard26 pagesEnglish language
SIGNIFICANCE AND USE
4.1 This practice describes the use of control charts as a tool for use in statistical process control (SPC). Control charts were developed by Shewhart (2) in the 1920s and are still in wide use today. SPC is a branch of statistical quality control (3, 4), which also encompasses process capability analysis and acceptance sampling inspection. Process capability analysis, as described in Practice E2281, requires the use of SPC in some of its procedures. Acceptance sampling inspection, described in Practices E1994, E2234, and E2762, requires the use of SPC so as to minimize rejection of product.
4.2 Principles of SPC—A process may be defined as a set of interrelated activities that convert inputs into outputs. SPC uses various statistical methodologies to improve the quality of a process by reducing the variability of one or more of its outputs, for example, a quality characteristic of a product or service.
4.2.1 A certain amount of variability will exist in all process outputs regardless of how well the process is designed or maintained. A process operating with only this inherent variability is said to be in a state of statistical control, with its output variability subject only to chance, or common, causes.
4.2.2 Process upsets, said to be due to assignable, or special causes, are manifested by changes in the output level, such as a spike, shift, trend, or by changes in the variability of an output. The control chart is the basic analytical tool in SPC and is used to detect the occurrence of special causes operating on the process.
4.2.3 When the control chart signals the presence of a special cause, other SPC tools, such as flow charts, brainstorming, cause-and-effect diagrams, or Pareto analysis, described in various references (4-8), are used to identify the special cause. Special causes, when identified, are either eliminated or controlled. When special cause variation is eliminated, process variability is reduced to its inherent variability, and co...
SCOPE
1.1 This practice provides guidance for the use of control charts in statistical process control programs, which improve process quality through reducing variation by identifying and eliminating the effect of special causes of variation.
1.2 Control charts are used to continually monitor product or process characteristics to determine whether or not a process is in a state of statistical control. When this state is attained, the process characteristic will, at least approximately, vary within certain limits at a given probability.
1.3 This practice applies to variables data (characteristics measured on a continuous numerical scale) and to attributes data (characteristics measured as percentages, fractions, or counts of occurrences in a defined interval of time or space).
1.4 The system of units for this practice is not specified. Dimensional quantities in the practice are presented only as illustrations of calculation methods. The examples are not binding on products or test methods treated.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard26 pagesEnglish language
- Standard26 pagesEnglish language
SIGNIFICANCE AND USE
4.1 This practice describes the use of control charts as a tool for use in statistical process control (SPC). Control charts were developed by Shewhart (2) in the 1920s and are still in wide use today. SPC is a branch of statistical quality control (3, 4), which also encompasses process capability analysis and acceptance sampling inspection. Process capability analysis, as described in Practice E2281, requires the use of SPC in some of its procedures. Acceptance sampling inspection, described in Practices E1994, E2234, and E2762, requires the use of SPC so as to minimize rejection of product.
4.2 Principles of SPC—A process may be defined as a set of interrelated activities that convert inputs into outputs. SPC uses various statistical methodologies to improve the quality of a process by reducing the variability of one or more of its outputs, for example, a quality characteristic of a product or service.
4.2.1 A certain amount of variability will exist in all process outputs regardless of how well the process is designed or maintained. A process operating with only this inherent variability is said to be in a state of statistical control, with its output variability subject only to chance, or common, causes.
4.2.2 Process upsets, said to be due to assignable, or special causes, are manifested by changes in the output level, such as a spike, shift, trend, or by changes in the variability of an output. The control chart is the basic analytical tool in SPC and is used to detect the occurrence of special causes operating on the process.
4.2.3 When the control chart signals the presence of a special cause, other SPC tools, such as flow charts, brainstorming, cause-and-effect diagrams, or Pareto analysis, described in various references (4-8), are used to identify the special cause. Special causes, when identified, are either eliminated or controlled. When special cause variation is eliminated, process variability is reduced to its inherent variability, and co...
SCOPE
1.1 This practice provides guidance for the use of control charts in statistical process control programs, which improve process quality through reducing variation by identifying and eliminating the effect of special causes of variation.
1.2 Control charts are used to continually monitor product or process characteristics to determine whether or not a process is in a state of statistical control. When this state is attained, the process characteristic will, at least approximately, vary within certain limits at a given probability.
1.3 This practice applies to variables data (characteristics measured on a continuous numerical scale) and to attributes data (characteristics measured as percentages, fractions, or counts of occurrences in a defined interval of time or space).
1.4 The system of units for this practice is not specified. Dimensional quantities in the practice are presented only as illustrations of calculation methods. The examples are not binding on products or test methods treated.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard26 pagesEnglish language
- Standard26 pagesEnglish language
SIGNIFICANCE AND USE
4.1 This practice describes the use of control charts as a tool for use in statistical process control (SPC). Control charts were developed by Shewhart (2) in the 1920s and are still in wide use today. SPC is a branch of statistical quality control (3, 4), which also encompasses process capability analysis and acceptance sampling inspection. Process capability analysis, as described in Practice E2281, requires the use of SPC in some of its procedures. Acceptance sampling inspection, described in Practices E1994, E2234, and E2762, requires the use of SPC so as to minimize rejection of product.
4.2 Principles of SPC—A process may be defined as a set of interrelated activities that convert inputs into outputs. SPC uses various statistical methodologies to improve the quality of a process by reducing the variability of one or more of its outputs, for example, a quality characteristic of a product or service.
4.2.1 A certain amount of variability will exist in all process outputs regardless of how well the process is designed or maintained. A process operating with only this inherent variability is said to be in a state of statistical control, with its output variability subject only to chance, or common, causes.
4.2.2 Process upsets, said to be due to assignable, or special causes, are manifested by changes in the output level, such as a spike, shift, trend, or by changes in the variability of an output. The control chart is the basic analytical tool in SPC and is used to detect the occurrence of special causes operating on the process.
4.2.3 When the control chart signals the presence of a special cause, other SPC tools, such as flow charts, brainstorming, cause-and-effect diagrams, or Pareto analysis, described in various references (4-8), are used to identify the special cause. Special causes, when identified, are either eliminated or controlled. When special cause variation is eliminated, process variability is reduced to its inherent variability, and co...
SCOPE
1.1 This practice provides guidance for the use of control charts in statistical process control programs, which improve process quality through reducing variation by identifying and eliminating the effect of special causes of variation.
1.2 Control charts are used to continually monitor product or process characteristics to determine whether or not a process is in a state of statistical control. When this state is attained, the process characteristic will, at least approximately, vary within certain limits at a given probability.
1.3 This practice applies to variables data (characteristics measured on a continuous numerical scale) and to attributes data (characteristics measured as percentages, fractions, or counts of occurrences in a defined interval of time or space).
1.4 The system of units for this practice is not specified. Dimensional quantities in the practice are presented only as illustrations of calculation methods. The examples are not binding on products or test methods treated.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard25 pagesEnglish language
- Standard25 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This practice was prepared to meet a growing need for the use of standard sampling plans for inspection by variables in customer procurement, supply and storage, and maintenance inspection operations. The variables sampling plans apply to a single quality characteristic which can be measured on a continuous scale, and for which quality is expressed in terms of percent defective. The theory underlying the development of the variables sampling plans, including the operating characteristic curves, assumes that measurements of the quality characteristic are independent, identically distributed normal random variables.
5.2 In comparison with attributes sampling plans, variables sampling plans have the advantage of usually resulting in considerable savings in sample size for comparable assurance as to the correctness of decisions in judging a single quality characteristic, or for the same sample size, greater assurance is obtained using variables plans. Attributes sampling plans have the advantage of greater simplicity, of being applicable to either single or multiple quality characteristics, and of requiring no knowledge about the distribution of the continuous measurements of any of the quality characteristics.
5.3 It is important to note that variables sampling plans are not to be used indiscriminately, simply because it is possible to obtain variables measurement data. In considering applications where the normality or independence assumptions may be questioned, the user is advised to consult his technical agency to determine the feasibility of application.
5.4 Application—Sampling plans designated in this publication are applicable, but not limited, to inspection of the following: (1) end items, (2) components and raw materials, (3) operations or services, (4) materials in process, (5) supplies in storage, (6) maintenance operations, (7) data or records, and (8) administrative procedures.
SCOPE
1.1 Purpose—This practice establishes lot or batch sampling plans and procedures for inspection by variables using MIL-STD-414 as a basis for sampling a steady stream of lots indexed by AQL.
1.2 This practice provides the sampling plans of MIL-STD-414 in ASTM format for use by ASTM committees and others. It recognizes the continuing usage of MIL-STD-414 in industries supported by ASTM. Most of the original text in MIL-STD-414 is preserved in Sections 6 – 9 of this practice.
1.3 The values stated in inch-pound units are to be regarded as standard. No other units of measurement are included in this standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard98 pagesEnglish language
ABSTRACT
This practice is intended to assist the various technical committees in the use of uniform methods of indicating the number of digits which are to be considered significant in specification limits, for example, specified maximum values and specified minimum values. Its aim is to outline methods which should aid in clarifying the intended meaning of specification limits with which observed values or calculated test results are compared in determining conformance with specifications. Two commonly accepted methods of rounding data, identified as the absolute method and the rounding method are described. The guidelines for retaining significant figures in calculation and reporting of test results are presented in details.
SCOPE
1.1 This practice is intended to assist the various technical committees in the use of uniform methods of indicating the number of digits which are to be considered significant in specification limits, for example, specified maximum values and specified minimum values. Its aim is to outline methods which should aid in clarifying the intended meaning of specification limits with which observed values or calculated test results are compared in determining conformance with specifications.
1.2 This practice is intended to be used in determining conformance with specifications when the applicable ASTM specifications or standards make direct reference to this practice.
1.3 Reference to this practice is valid only when a choice of method has been indicated, that is, either absolute method or rounding method.
1.4 The system of units for this practice is not specified. Dimensional quantities in the practice are presented only as illustrations of calculation methods. The examples are not binding on products or test methods treated.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard5 pagesEnglish language
- Standard5 pagesEnglish language
SIGNIFICANCE AND USE
4.1 In Case 1, the sample is selected from a process or a very large population of interest. The population is essentially unlimited, and each item either has or has not the defined attribute. The population (process) has an unknown fraction of items p (long run average process non-conforming) having the attribute. The sample is a group of n discrete items selected at random from the process or population under consideration, and the attribute is not exhibited in the sample. The objective is to determine an upper confidence bound, pu, for the unknown fraction p whereby one can claim that p ≤ pu with some confidence coefficient (probability) C. The binomial distribution is the sampling distribution in this case.
4.2 In Case 2, a sample of n items is selected at random from a finite lot of N items. Like Case 1, each item either has or has not the defined attribute, and the population has an unknown number, D, of items having the attribute. The sample does not exhibit the attribute. The objective is to determine an upper confidence bound, Du, for the unknown number D, whereby one can claim that D ≤ Du with some confidence coefficient (probability) C. The hypergeometric distribution is the sampling distribution in this case.
4.3 In Case 3, there is a process, but the output is a continuum, such as area (for example, a roll of paper or other material, a field of crop), volume (for example, a volume of liquid or gas), or time (for example, hours, days, quarterly, etc.) The sample size is defined as that portion of the “continuum” sampled, and the defined attribute may occur any number of times over the sampled portion. There is an unknown average rate of occurrence, λ, for the defined attribute over the sampled interval of the continuum that is of interest. The sample does not exhibit the attribute. For a roll of paper this might be blemishes per 100 ft2; for a volume of liquid, microbes per cubic litre; for a field of crop, spores per acre; for a time interval, cal...
SCOPE
1.1 This practice presents methodology for the setting of an upper confidence bound regarding a unknown fraction or quantity non-conforming, or a rate of occurrence for nonconformities, in cases where the method of attributes is used and there is a zero response in a sample. Three cases are considered.
1.1.1 The sample is selected from a process or a very large population of discrete items, and the number of non-conforming items in the sample is zero.
1.1.2 A sample of items is selected at random from a finite lot of discrete items, and the number of non-conforming items in the sample is zero.
1.1.3 The sample is a portion of a continuum (time, space, volume, area etc.) and the number of non-conformities in the sample is zero.
1.2 Allowance is made for misclassification error in this standard, but only when misclassification rates are well understood or known and can be approximated numerically.
- Standard9 pagesEnglish language
SIGNIFICANCE AND USE
4.1 In Case 1, the sample is selected from a process or a very large population of interest. The population is essentially unlimited, and each item either has or has not the defined attribute. The population (process) has an unknown fraction of items p (long run average process non-conforming) having the attribute. The sample is a group of n discrete items selected at random from the process or population under consideration, and the attribute is not exhibited in the sample. The objective is to determine an upper confidence bound, pu, for the unknown fraction p whereby one can claim that p ≤ pu with some confidence coefficient (probability) C. The binomial distribution is the sampling distribution in this case.
4.2 In Case 2, a sample of n items is selected at random from a finite lot of N items. Like Case 1, each item either has or has not the defined attribute, and the population has an unknown number, D, of items having the attribute. The sample does not exhibit the attribute. The objective is to determine an upper confidence bound, Du, for the unknown number D, whereby one can claim that D ≤ Du with some confidence coefficient (probability) C. The hypergeometric distribution is the sampling distribution in this case.
4.3 In Case 3, there is a process, but the output is a continuum, such as area (for example, a roll of paper or other material, a field of crop), volume (for example, a volume of liquid or gas), or time (for example, hours, days, quarterly, etc.) The sample size is defined as that portion of the “continuum” sampled, and the defined attribute may occur any number of times over the sampled portion. There is an unknown average rate of occurrence, λ, for the defined attribute over the sampled interval of the continuum that is of interest. The sample does not exhibit the attribute. For a roll of paper this might be blemishes per 100 ft2; for a volume of liquid, microbes per cubic litre; for a field of crop, spores per acre; for a time interval, cal...
SCOPE
1.1 This practice presents methodology for the setting of an upper confidence bound regarding a unknown fraction or quantity non-conforming, or a rate of occurrence for nonconformities, in cases where the method of attributes is used and there is a zero response in a sample. Three cases are considered.
1.1.1 The sample is selected from a process or a very large population of discrete items, and the number of non-conforming items in the sample is zero.
1.1.2 A sample of items is selected at random from a finite lot of discrete items, and the number of non-conforming items in the sample is zero.
1.1.3 The sample is a portion of a continuum (time, space, volume, area etc.) and the number of non-conformities in the sample is zero.
1.2 Allowance is made for misclassification error in this standard, but only when misclassification rates are well understood or known and can be approximated numerically.
- Standard9 pagesEnglish language
SIGNIFICANCE AND USE
4.1 Two general types of tables (Note 1) are given, one based on the concept of lot tolerance, LTPD, and the other on AOQL. The broad conditions under which the different types have been found best adapted are indicated below.
4.1.1 For each of the types, tables are provided both for single sampling and for double sampling. Each of the individual tables constitutes a collection of solutions to the problem of minimizing the over-all amount of inspection. Because each line in the tables covers a range of lot sizes, the AOQL values in the LTPD tables and the LTPD values in the AOQL tables are often conservative.Note 1—Tables in Annex A1-Annex A4 and parts of the text are reproduced by permission of John R. Wiley and Sons. More extensive tables and discussion of the methods will be found in that text.
4.2 The sampling tables based on lot quality protection (LTPD) (the tables in Annex A1 and Annex A2) are perhaps best adapted to conditions where interest centers on each lot separately, for example, where the individual lot tends to retain its identity either from a shipment or a service standpoint. These tables have been found particularly useful in inspections made by the ultimate consumer or a purchasing agent for lots or shipments purchased more or less intermittently.
4.3 The sampling tables based on average quality protection (AOQL) (the tables in Annex A3 and Annex A4) are especially adapted for use where interest centers on the average quality of product after inspection rather than on the quality of each individual lot and where inspection is, therefore, intended to serve, if necessary, as a partial screen for defective pieces. The latter point of view has been found particularly helpful, for example, in consumer inspections of continuing purchases of large quantities of a product and in manufacturing process inspections of parts where the inspection lots tend to lose their identity by merger in a common storeroom from which quantities are withdrawn on o...
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1.1 This practice is primarily a statement of principals for the guidance of ASTM technical committees and others in the use of Average Outgoing Quality Limit, AOQL, and Lot Tolerance Percent Defective, LTPD, sampling plans for determining acceptable of lots of product.
- Standard23 pagesEnglish language
SIGNIFICANCE AND USE
4.1 In Case 1, the sample is selected from a process or a very large population of interest. The population is essentially unlimited, and each item either has or has not the defined attribute. The population (process) has an unknown fraction of items p (long run average process non-conforming) having the attribute. The sample is a group of n discrete items selected at random from the process or population under consideration, and the attribute is not exhibited in the sample. The objective is to determine an upper confidence bound, pu, for the unknown fraction p whereby one can claim that p ≤ pu with some confidence coefficient (probability) C. The binomial distribution is the sampling distribution in this case.
4.2 In Case 2, a sample of n items is selected at random from a finite lot of N items. Like Case 1, each item either has or has not the defined attribute, and the population has an unknown number, D, of items having the attribute. The sample does not exhibit the attribute. The objective is to determine an upper confidence bound, Du, for the unknown number D, whereby one can claim that D ≤ Du with some confidence coefficient (probability) C. The hypergeometric distribution is the sampling distribution in this case.
4.3 In Case 3, there is a process, but the output is a continuum, such as area (for example, a roll of paper or other material, a field of crop), volume (for example, a volume of liquid or gas), or time (for example, hours, days, quarterly, etc.) The sample size is defined as that portion of the “continuum” sampled, and the defined attribute may occur any number of times over the sampled portion. There is an unknown average rate of occurrence, λ, for the defined attribute over the sampled interval of the continuum that is of interest. The sample does not exhibit the attribute. For a roll of paper this might be blemishes per 100 ft2; for a volume of liquid, microbes per cubic litre; for a field of crop, spores per acre; for a time interval, cal...
SCOPE
1.1 This practice presents methodology for the setting of an upper confidence bound regarding a unknown fraction or quantity non-conforming, or a rate of occurrence for nonconformities, in cases where the method of attributes is used and there is a zero response in a sample. Three cases are considered.
1.1.1 The sample is selected from a process or a very large population of discrete items, and the number of non-conforming items in the sample is zero.
1.1.2 A sample of items is selected at random from a finite lot of discrete items, and the number of non-conforming items in the sample is zero.
1.1.3 The sample is a portion of a continuum (time, space, volume, area etc.) and the number of non-conformities in the sample is zero.
1.2 Allowance is made for misclassification error in this standard, but only when misclassification rates are well understood or known and can be approximated numerically.
- Standard9 pagesEnglish language
- Standard9 pagesEnglish language
SIGNIFICANCE AND USE
4.1 Purpose—This publication establishes lot or batch sampling plans and procedures for inspection by attributes. This publication shall not be interpreted to supersede or conflict with any contractual requirements. The words “accept,” “acceptance,” “acceptable,” etc, refer only to the contractor’s use of the sampling plans contained in this standard and do not imply an agreement by the customer (formerly “Government” in original text) to accept any product. Determination of acceptability by the customer shall be as described in contractual documents. The sampling plans described in this standard are applicable to AQL’s of 0.01 percent or higher and are therefore not suitable for applications where quality levels in the range of parts per million levels can be realized.
4.2 Application—Sampling plans designated in this publication are applicable, but not limited, to inspection of the following: (1) end items, (2) components and raw materials, (3) operations or services, (4) materials in process, (5) supplies in storage, (6) maintenance operations, (7) data or records, (8) administrative procedures. These plans are intended primarily to be used for a continuing series of lots or batches. The plans may also be used for the inspection of isolated lots or batches, but, in this latter case, the user is cautioned to consult the operating characteristic curves to find a plan which will yield the desired protection (see 6.11).
SCOPE
1.1 This practice establishes lot or batch sampling plans and procedures for inspection by attributes using MIL-STD-105E as a basis for sampling a steady stream of lots indexed by AQL.
1.2 This practice provides the sampling plans of MIL-STD-105E in ASTM format for use by ASTM committees and others. It recognizes the continuing usage of MIL-STD-105E in industries supported by ASTM. Most of the original text in MIL-STD-105E is preserved in Sections 4-6 of this practice.
1.3 No system of units is specified in this standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard62 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Procurement practices encourage industry innovation and provide flexibility to achieve the benefits of continuous improvement.
5.2 There is an evolving industrial product quality philosophy that recognizes the need for quality policy changes that will provide producers with opportunities and incentives toward improvement of product quality and cooperative relationships between the producer and the consumer.
5.3 Process controls and statistical control methods are the preferable means of preventing nonconformances, controlling quality, and generating information for improvement. An effective process control system may also be used to provide information to assess the quality of deliverables submitted for acceptance. Producers are encouraged to use process control and statistical control procedures for their internal control and to submit effective process control procedures in lieu of prescribed sampling requirements to the consumer for approval.
5.4 Sampling inspection by itself is an inefficient industrial practice for demonstrating conformance to the requirements of a contract and its technical data package. The application of sampling plans for acceptance involves both consumer and producer risks; and increased sampling is one way of reducing these risks, but it also increases costs. Producers can reduce risks by employing efficient processes with appropriate process controls. To the extent that such practices are employed and are effective, risk is controlled and, consequently, inspection and testing can be reduced.
5.5 The following points provide the basis for this standard:
5.5.1 Producers are required to submit deliverables that conform to requirements and to generate and maintain sufficient evidence of conformance.
5.5.2 Producers are responsible for establishing their own manufacturing and process controls to produce results in accordance with requirements.
5.5.3 Producers are expected to use recognized prevention practices such as...
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1.1 This guide establishes lot or batch and continuous sampling plans using MIL-STD-1916 as a basis. It represents an alternative sampling approach to attributes sampling (MIL-STD-105E, same as E2234), variables sampling (MIL-STD-414, E2762), and continuous sampling (MIL-STD-1235B, E2819).
1.2 This guide provides the sampling plans of MIL-STD-1916 in ASTM format for use by ASTM committees and others. It recognizes the continuing usage of MIL-STD-1916 in industries supported by ASTM. Most of the original text in MIL-STD-1916 is preserved in Sections 4-6 of this guide. The original wording of “Government” in MIL-STD-1916 has been changed to “consumer”, and “contractor” has been changed to “producer” to make this standard more generic.
1.3 Purpose—To encourage producers supplying goods and services to its consumers to submit efficient and effective process control (prevention) procedures in place of prescribed sampling requirements. The goal is to support the movement away from an AQL-based inspection (detection) strategy to implementation of an effective prevention-based strategy including a comprehensive quality system, continuous improvement and a partnership with the consumer. The underlying theme is a partnership between consumer and the producer, with the requisite competence of both parties, and a clear mutual benefit from processes capable of consistently high quality products and services. The objective is to create an atmosphere where every noncompliance is an opportunity for corrective action and improvement rather than one where acceptable quality levels are the contractually sufficient goals.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Guide11 pagesEnglish language
SIGNIFICANCE AND USE
4.1 This practice describes the use of control charts as a tool for use in statistical process control (SPC). Control charts were developed by Shewhart (1) in the 1920s and are still in wide use today. SPC is a branch of statistical quality control (2, 3), which also encompasses process capability analysis and acceptance sampling inspection. Process capability analysis, as described in Practice E2281, requires the use of SPC in some of its procedures. Acceptance sampling inspection, described in Practices E1994, E2234, and E2762, requires the use of SPC so as to minimize rejection of product.
4.2 Principles of SPC—A process may be defined as a set of interrelated activities that convert inputs into outputs. SPC uses various statistical methodologies to improve the quality of a process by reducing the variability of one or more of its outputs, for example, a quality characteristic of a product or service.
4.2.1 A certain amount of variability will exist in all process outputs regardless of how well the process is designed or maintained. A process operating with only this inherent variability is said to be in a state of statistical control, with its output variability subject only to chance, or common, causes.
4.2.2 Process upsets, said to be due to assignable, or special causes, are manifested by changes in the output level, such as a spike, shift, trend, or by changes in the variability of an output. The control chart is the basic analytical tool in SPC and is used to detect the occurrence of special causes operating on the process.
4.2.3 When the control chart signals the presence of a special cause, other SPC tools, such as flow charts, brainstorming, cause-and-effect diagrams, or Pareto analysis, described in various references (3-7), are used to identify the special cause. Special causes, when identified, are either eliminated or controlled. When special cause variation is eliminated, process variability is reduced to its inherent variability, and co...
SCOPE
1.1 This practice provides guidance for the use of control charts in statistical process control programs, which improve process quality through reducing variation by identifying and eliminating the effect of special causes of variation.
1.2 Control charts are used to continually monitor product or process characteristics to determine whether or not a process is in a state of statistical control. When this state is attained, the process characteristic will, at least approximately, vary within certain limits at a given probability.
1.3 This practice applies to variables data (characteristics measured on a continuous numerical scale) and to attributes data (characteristics measured as percentages, fractions, or counts of occurrences in a defined interval of time or space).
1.4 The system of units for this practice is not specified. Dimensional quantities in the practice are presented only as illustrations of calculation methods. The examples are not binding on products or test methods treated.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard23 pagesEnglish language
- Standard23 pagesEnglish language
SIGNIFICANCE AND USE
4.1 Process Capability—Process capability can be defined as the natural or inherent behavior of a stable process that is in a state of statistical control (1).5 A “state of statistical control” is achieved when the process exhibits no detectable patterns or trends, such that the variation seen in the data is believed to be random and inherent to the process. Process capability is linked to the use of control charts and the state of statistical control. A process must be studied to evaluate its state of control before evaluating process capability.
4.2 Process Control—There are many ways to implement control charts, but the most popular choice is to achieve a state of statistical control for the process under study. Special causes are identified by a set of rules based on probability theory. The process is investigated whenever the chart signals the occurrence of special causes. Taking appropriate actions to eliminate identified special causes and preventing their reappearance will ultimately obtain a state of statistical control. In this state, a minimum level of variation may be reached, which is referred to as common cause or inherent variation. For the purpose of this standard, this variation is a measure of the uniformity of process output, typically a product characteristic.
4.3 Process Capability Indices—The behavior of a process (as related to inherent variability) in the state of statistical control is used to describe its capability. To compare a process with customer requirements (or specifications), it is common practice to think of capability in terms of the proportion of the process output that is within product specifications or tolerances. The metric of this proportion is the percentage of the process spread used up by the specification. This comparison becomes the essence of all process capability measures. The manner in which these measures are calculated defines the different types of capability indices and their use. Two process capability i...
SCOPE
1.1 This practice provides guidance for the use of capability indices for evaluating process capability and performance. Process capability indices compare the variability of a process quality measure against product specifications or tolerances and assume the process is in a state of statistical control. Process performance indices are useful in situations when the process is not in a state of statistical control.
- Standard8 pagesEnglish language
SIGNIFICANCE AND USE
The reason for preserving military sampling standards is that many organizations throughout the world still use these standards in their current form. MIL-STD-1235B is no longer supported by the U.S. Department of Defense as of the mid-1990s and is out of print, but does exist in the public domain. This practice represents a conversion of MIL-STD-1235B to an ASTM-supported standard.
This practice provides the tables and procedures for applying five different types of continuous sampling plans for inspection by attributes. These continuous sampling plans are discussed in Sections 6-10 of this practice and each section includes information on:
(a) Initiation of 100 % inspection in use.
(b) Requirements on when to switch to sampling inspection.
(c) Conditions warranting a return to 100 % inspection.
(d) When a change in Code Letter, if desired, can be made.
(e) What to do when the checking inspector finds a defect that was originally found conforming by the screening inspector(s), that is, ineffective screening.
(f) Situations where a defect is found before the switch to 100 % inspection causing excessive periods of 100 % inspection so action must be taken, that is, long periods of screening.
Section 6 (Section 2 in MIL-STD-1235B) describes specific procedures and applications of the CSP-1 sampling plansa single-level continuous sampling procedure which provides for alternating between sequences of 100 % inspection and sampling inspection.
Section 7 (Section 3 in MIL-STD-1235B) describes specific procedures and applications of the CSP-F sampling plansa variation of the CSP-1 plans in that CSP-F plans are applied to a relatively short run of product, thereby permitting smaller clearance numbers to be used.
Section 8 (Section 4 in MIL-STD-1235B) describes specific procedures and applications of the CSP-2 sampling plansa modification of CSP-1 in that 100 % inspection resumes only after a prescribed number of defect-free units separate any two defective...
SCOPE
1.1 This practice establishes tables and procedures for applying five different types of continuous sampling plans for inspection by attributes using MIL-STD-1235B as a basis for sampling a steady stream of lots indexed by AQL.
1.2 This practice provides the sampling plans of MIL-STD-1235B in ASTM format for use by ASTM committees and others. It recognizes the continuing usage of MIL-STD-1235B in industries supported by ASTM. Most of the original text in MIL-STD-1235B is preserved in Sections 6-10 of this practice.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard24 pagesEnglish language
SIGNIFICANCE AND USE
This practice was prepared to meet a growing need for the use of standard sampling plans for inspection by variables in customer procurement, supply and storage, and maintenance inspection operations. The variables sampling plans apply to a single quality characteristic which can be measured on a continuous scale, and for which quality is expressed in terms of percent defective. The theory underlying the development of the variables sampling plans, including the operating characteristic curves, assumes that measurements of the quality characteristic are independent, identically distributed normal random variables.
In comparison with attributes sampling plans, variables sampling plans have the advantage of usually resulting in considerable savings in sample size for comparable assurance as to the correctness of decisions in judging a single quality characteristic, or for the same sample size, greater assurance is obtained using variables plans. Attributes sampling plans have the advantage of greater simplicity, of being applicable to either single or multiple quality characteristics, and of requiring no knowledge about the distribution of the continuous measurements of any of the quality characteristics.
It is important to note that variables sampling plans are not to be used indiscriminately, simply because it is possible to obtain variables measurement data. In considering applications where the normality or independence assumptions may be questioned, the user is advised to consult his technical agency to determine the feasibility of application.
Application—Sampling plans designated in this publication are applicable, but not limited, to inspection of the following: (1) end items, (2) components and raw materials, (3) operations or services, (4) materials in process, (5) supplies in storage, (6) maintenance operations, (7) data or records, and (8) administrative procedures.
SCOPE
1.1 Purpose—This practice establishes lot or batch sampling plans and procedures for inspection by variables using MIL-STD-414 as a basis for sampling a steady stream of lots indexed by AQL.
1.2 This practice provides the sampling plans of MIL-STD-414 in ASTM format for use by ASTM committees and others. It recognizes the continuing usage of MIL-STD-414 in industries supported by ASTM. Most of the original text in MIL-STD-414 is preserved in Sections 6-9 of this practice.
1.3 The values stated in inch-pound units are to be regarded as standard. No other units of measurement are included in this standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard99 pagesEnglish language
SIGNIFICANCE AND USE
This practice describes the use of control charts as a tool for use in statistical process control (SPC). Control charts were developed by Shewhart (1) in the 1920s and are still in wide use today. SPC is a branch of statistical quality control (2, 3), which also encompasses process capability analysis and acceptance sampling inspection. Process capability analysis, as described in Practice E2281, requires the use of SPC in some of its procedures. Acceptance sampling inspection, described in Practices E1994 and E2234, requires the use of SPC so as to minimize rejection.
Principles of SPC—A process may be defined as a set of interrelated activities that convert inputs into outputs. SPC uses various statistical methodologies to improve the quality of a process by reducing the variability of one or more of its outputs, for example, a quality characteristic of a product or service.
A certain amount of variability will exist in all process outputs regardless of how well the process is designed or maintained. A process operating with only this inherent variability is said to be in a state of statistical control, with its output variability subject only to chance, or common, causes.
Process upsets, said to be due to assignable, or special causes, are manifested by changes in the output level, such as a spike, shift, trend, or by changes in the variability of an output. The control chart is the basic analytical tool in SPC and is used to detect the occurrence of special causes operating on the process.
When the control chart signals the presence of a special cause, other SPC tools, such as flow charts, brainstorming, cause-and-effect diagrams, or Pareto analysis, described in various references (3-7), are used to identify the special cause. Special causes, when identified, are either eliminated or controlled. When special cause variation is eliminated, process variability is reduced to its inherent variability, and control charts then function as a process monitor. ...
SCOPE
1.1 This practice provides guidance for the use of control charts in statistical process control programs, which improve process quality through reducing variation by identifying and eliminating the effect of special causes of variation.
1.2 Control charts are used to continually monitor product or process characteristics to determine whether or not a process is in a state of statistical control. When this state is attained, the process characteristic will, at least approximately, vary within certain limits at a given probability.
1.3 This practice applies to variables data (characteristics measured on a continuous numerical scale) and to attributes data (characteristics measured as percentages, fractions, or counts of occurrences in a defined interval of time or space).
1.4 The system of units for this practice is not specified. Dimensional quantities in the practice are presented only as illustrations of calculation methods. The examples are not binding on products or test methods treated.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard19 pagesEnglish language
- Standard19 pagesEnglish language
SIGNIFICANCE AND USE
In Case 1, the sample is selected from a process or a very large population of interest. The population is essentially unlimited, and each item either has or has not the defined attribute. The population (process) has an unknown fraction of items p (long run average process non-conforming) having the attribute. The sample is a group of n discrete items selected at random from the process or population under consideration, and the attribute is not exhibited in the sample. The objective is to determine an upper confidence bound, pu, for the unknown fraction p whereby one can claim that p ≤ pu with some confidence coefficient (probability) C. The binomial distribution is the sampling distribution in this case.
In Case 2, a sample of n items is selected at random from a finite lot of N items. Like Case 1, each item either has or has not the defined attribute, and the population has an unknown number, D, of items having the attribute. The sample does not exhibit the attribute. The objective is to determine an upper confidence bound, Du, for the unknown number D, whereby one can claim that D ≤ Du with some confidence coefficient (probability) C. The hypergeometric distribution is the sampling distribution in this case.
In Case 3, there is a process, but the output is a continuum, such as area (for example, a roll of paper or other material, a field of crop), volume (for example, a volume of liquid or gas), or time (for example, hours, days, quarterly, etc.) The sample size is defined as that portion of the “continuum” sampled, and the defined attribute may occur any number of times over the sampled portion. There is an unknown average rate of occurrence, λ, for the defined attribute over the sampled interval of the continuum that is of interest. The sample does not exhibit the attribute. For a roll of paper this might be blemishes per 100 ft2; for a volume of liquid, microbes per cubic litre; for a field of crop, spores per acre; for a time interval, calls per hour, c...
SCOPE
1.1 This practice presents methodology for the setting of an upper confidence bound regarding a unknown fraction or quantity non-conforming, or a rate of occurrence for nonconformities, in cases where the method of attributes is used and there is a zero response in a sample. Three cases are considered.
1.1.1 The sample is selected from a process or a very large population of discrete items, and the number of non-conforming items in the sample is zero.
1.1.2 A sample of items is selected at random from a finite lot of discrete items, and the number of non-conforming items in the sample is zero.
1.1.3 The sample is a portion of a continuum (time, space, volume, area etc.) and the number of non-conformities in the sample is zero.
1.2 Allowance is made for misclassification error in this standard, but only when misclassification rates are well understood or known and can be approximated numerically.
- Standard9 pagesEnglish language
- Standard9 pagesEnglish language
SIGNIFICANCE AND USE
Purpose—This publication establishes lot or batch sampling plans and procedures for inspection by attributes. This publication shall not be interpreted to supersede or conflict with any contractual requirements. The words "accept", "acceptance”, “acceptable”, etc, refer only to the contractor’s use of the sampling plans contained in this standard and do not imply an agreement by the customer (formerly “Government” in original text) to accept any product. Determination of acceptability by the customer shall be as described in contractual documents. The sampling plans described in this standard are applicable to AQL’s of 0.01 percent or higher and are therefore not suitable for applications where quality levels in the range of parts per million levels can be realized.
Application—Sampling plans designated in this publication are applicable, but not limited, to inspection of the following: (1) end items, (2) components and raw materials, (3) operations or services, (4) materials in process, (5) supplies in storage, (6) maintenance operations, (7) data or records, (8) administrative procedures. These plans are intended primarily to be used for a continuing series of lots or batches. The plans may also be used for the inspection of isolated lots or batches, but, in this latter case, the user is cautioned to consult the operating characteristic curves to find a plan which will yield the desired protection (see 6.11).
SCOPE
1.1 This standard establishes lot or batch sampling plans and procedures for inspection by attributes using MIL-STD-105E as a basis for sampling a steady stream of lots indexed by AQL.
1.2 This standard provides the sampling plans of MIL-STD-105E in ASTM format for use by ASTM committees and others. It recognizes the continuing usage of MIL-STD-105 in industries supported by ASTM. Most of the original text in MIL-STD-105E is preserved in Sections 4 - 6 of this standard.
1.3 No system of units is specified in this standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard62 pagesEnglish language
- Standard62 pagesEnglish language
SIGNIFICANCE AND USE
Two general types of tables (Note 1) are given, one based on the concept of lot tolerance, LTPD, and the other on AOQL. The broad conditions under which the different types have been found best adapted are indicated below.
For each of the types, tables are provided both for single sampling and for double sampling. Each of the individual tables constitutes a collection of solutions to the problem of minimizing the over-all amount of inspection. Because each line in the tables covers a range of lot sizes, the AOQL values in the LTPD tables and the LTPD values in the AOQL tables are often conservative.
Note 1—Tables in Annex A1-Annex A4 and parts of the text are reproduced by permission of John R. Wiley and Sons. More extensive tables and discussion of the methods will be found in that text.
The sampling tables based on lot quality protection (LTPD) (the tables in Annex A1 and Annex A2) are perhaps best adapted to conditions where interest centers on each lot separately, for example, where the individual lot tends to retain its identity either from a shipment or a service standpoint. These tables have been found particularly useful in inspections made by the ultimate consumer or a purchasing agent for lots or shipments purchased more or less intermittently.
The sampling tables based on average quality protection (AOQL) (the tables in Annex A3 and Annex A4) are especially adapted for use where interest centers on the average quality of product after inspection rather than on the quality of each individual lot and where inspection is, therefore, intended to serve, if necessary, as a partial screen for defective pieces. The latter point of view has been found particularly helpful, for example, in consumer inspections of continuing purchases of large quantities of a product and in manufacturing process inspections of parts where the inspection lots tend to lose their identity by merger in a common storeroom from which quantities are withdrawn on order as needed.
...
SCOPE
1.1 This practice is primarily a statement of principals for the guidance of ASTM technical committees and others in the use of Average Outgoing Quality Limit, AOQL, and Lot Tolerance Percent Defective, LTPD, sampling plans for determining acceptable of lots of product.
- Standard24 pagesEnglish language
- Standard24 pagesEnglish language
SIGNIFICANCE AND USE
Lot acceptance procedures are used in industry for inspecting quality characteristics of raw materials, in-process product, and finished product. These procedures, together with process controls, comprise a quality control program. For additional information on process control see Practice E 2281 dealing with process capability evaluation and Practice E 2587 dealing with the use of control charts in statistical process control.
Lot inspection procedures classify quality characteristics as either attributes (measured on discrete scales such as percent defective) or variables (measured on continuous scales such as length, weight, or concentration).
Operating characteristic curves, which plot the relationship of the lot acceptance probability versus the true lot percent defective, are used to evaluate the discriminatory power of a given lot inspection procedure, or acceptance sampling plan, and are discussed in Practice E 2234.
This practice considers inspection procedures that may involve multiple-stage sampling, where at each stage one can decide to accept the lot or to continue sampling, and the decision to reject the lot is deferred until the last stage.
At each stage there are one or more acceptance criteria on the test results; for example, limits on each individual test result, or limits on statistics based on the sample of test results, such as the average, standard deviation, or coefficient of variation (relative standard deviation).
The methodology in this practice defines an acceptance region for a set of test results from the lot such that, at a prescribed confidence level, the probability that a sample from the lot will pass the original lot acceptance procedure is greater than or equal to a prespecified lower bound.
Having test results fall in the acceptance region is not equivalent to passing the original lot acceptance procedure, but provides assurance that a sample would pass the lot acceptance procedure with a specified probability.
...
SCOPE
1.1 This practice provides a general methodology for evaluating single-stage or multiple-stage lot acceptance procedures which involve a quality characteristic measured on a numerical scale. This methodology computes, at a prescribed confidence level, a lower bound on the probability of passing a lot acceptance procedure, using estimates of the parameters of the distribution of test results from the lot.
1.2 For a prescribed lower probability bound, the methodology can also generate an acceptance limit table, which defines a set of test method outcomes (e.g., sample averages and standard deviations) that would pass the multiple-stage procedure at a prescribed confidence level.
1.3 This approach may be used for demonstrating compliance with in-process, validation, or lot-release specifications.
1.4 The system of units for this practice is not specified.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard11 pagesEnglish language
SIGNIFICANCE AND USE
4.1 This practice was prepared to meet a growing need for the use of standard sampling procedures and tables for life and reliability testing in government procurement, supply, and maintenance quality control (QC) operations as well as in research and development activities where applicable.
4.2 A characteristic feature of most life tests is that the observations are ordered in time to failure. If, for example, 20 radio tubes are placed on life test, and ti denotes the time when the ith tube fails, the data occur in such a way that t1 ≤t2 ≤ ... ≤ tn. The same kind of ordered observations will occur whether the problem under consideration deals with the life of electric bulbs, the life of electronic components, the life of ball bearings, or the length of life of human beings after they are treated for a disease. The examples just given all involve ordering in time.
4.3 In destructive testing involving such situations as the current needed to blow a fuse, the voltage needed to break down a condenser, or the force needed to rupture a physical material, the test can often be arranged in such a way that every item in the sample is subjected to precisely the same stimulus (current, voltage, or stress). If this is done, then clearly the weakest item will be observed to fail first, the second weakest next, and so forth. While the random variable considered mostly in this guide is time to failure, it should be emphasized, however, that the methodology provided herein can be adapted to the testing situations mentioned above when the random variable is current, voltage, stress, and so forth.
4.4 Sections 6 and 7 describe general procedures and definitions of terms used in life test sampling. Sections 8, 9, and 10 describe specific procedures and applications of the life test sampling plans for determining conformance to established reliability requirements.
4.5 Whenever the methodology or choice of procedures in the practice requires clarification, the user is adv...
SCOPE
1.1 This practice presents standard sampling procedures and tables for life and reliability testing in procurement, supply, and maintenance quality control operations as well as in research and development activities.
1.2 This practice describes general procedures and definitions of terms used in life test sampling and describes specific procedures and applications of the life test sampling plans for determining conformance to established reliability requirements.
1.3 This practice is an adaptation of the Quality Control and Reliability Handbook H-108, “Sampling Procedures and Tables for Life and Reliability Testing (Based on Exponential Distribution),” U.S. Government Printing Office, April 29, 1960.
1.4 A system of units is not specified in this practice.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard43 pagesEnglish language
SIGNIFICANCE AND USE
This practice was prepared to meet a growing need for the use of standard sampling procedures and tables for life and reliability testing in government procurement, supply, and maintenance quality control (QC) operations as well as in research and development activities where applicable.
A characteristic feature of most life tests is that the observations are ordered in time to failure. If, for example, 20 radio tubes are placed on life test, and ti denotes the time when the ith tube fails, the data occur in such a way that t1 ≤ t2 ≤ ... ≤ tn. The same kind of ordered observations will occur whether the problem under consideration deals with the life of electric bulbs, the life of electronic components, the life of ball bearings, or the length of life of human beings after they are treated for a disease. The examples just given all involve ordering in time.
In destructive testing involving such situations as the current needed to blow a fuse, the voltage needed to break down a condenser, or the force needed to rupture a physical material, the test can often be arranged in such a way that every item in the sample is subjected to precisely the same stimulus (current, voltage, or stress). If this is done, then clearly the weakest item will be observed to fail first, the second weakest next, and so forth. While the random variable considered mostly in this guide is time to failure, it should be emphasized, however, that the methodology provided herein can be adapted to the testing situations mentioned above when the random variable is current, voltage, stress, and so forth.
Sections 6 and 7 describe general procedures and definitions of terms used in life test sampling. Sections 8, 9, and 10 describe specific procedures and applications of the life test sampling plans for determining conformance to established reliability requirements.
Whenever the methodology or choice of procedures in the practice requires clarification, the user is advised to consult a qualif...
SCOPE
1.1 This practice presents standard sampling procedures and tables for life and reliability testing in procurement, supply, and maintenance quality control operations as well as in research and development activities.
1.2 This practice describes general procedures and definitions of terms used in life test sampling and describes specific procedures and applications of the life test sampling plans for determining conformance to established reliability requirements.
1.3 This practice is an adaptation of the Quality Control and Reliability Handbook H-108, “Sampling Procedures and Tables for Life and Reliability Testing (Based on Exponential Distribution),” U.S. Government Printing Office, April 29, 1960.
1.4 A system of units is not specified in this practice.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard42 pagesEnglish language
SIGNIFICANCE AND USE
In Case 1, the sample is selected from a process or a very large population of interest. The population is essentially unlimited, and each item either has or has not the defined attribute. The population (process) has an unknown fraction of items p (long run average process non-conforming) having the attribute. The sample is a group of n discrete items selected at random from the process or population under consideration, and the attribute is not exhibited in the sample. The objective is to determine an upper confidence bound, pu, for the unknown fraction p whereby one can claim that p ≤ pu with some confidence coefficient (probability) C. The binomial distribution is the sampling distribution in this case.
In Case 2, a sample of n items is selected at random from a finite lot of N items. Like Case 1, each item either has or has not the defined attribute, and the population has an unknown number, D, of items having the attribute. The sample does not exhibit the attribute. The objective is to determine an upper confidence bound, Du, for the unknown number D, whereby one can claim that D ≤ Du with some confidence coefficient (probability) C. The hypergeometric distribution is the sampling distribution in this case.
In Case 3, there is a process, but the output is a continuum, such as area (for example, a roll of paper or other material, a field of crop), volume (for example, a volume of liquid or gas), or time (for example, hours, days, quarterly, etc.) The sample size is defined as that portion of the “continuum” sampled, and the defined attribute may occur any number of times over the sampled portion. There is an unknown average rate of occurrence, λ, for the defined attribute over the sampled interval of the continuum that is of interest. The sample does not exhibit the attribute. For a roll of paper this might be blemishes per 100 ft2; for a volume of liquid, microbes per cubic litre; for a field of crop, spores per acre; for a time interval, calls per hour, c...
SCOPE
1.1 This practice presents methodology for the setting of an upper confidence bound regarding a unknown fraction or quantity non-conforming, or a rate of occurrence for nonconformities, in cases where the method of attributes is used and there is a zero response in a sample. Three cases are considered.
1.1.1 The sample is selected from a process or a very large population of discrete items, and the number of non-conforming items in the sample is zero.
1.1.2 A sample of items is selected at random from a finite lot of discrete items, and the number of non-conforming items in the sample is zero.
1.1.3 The sample is a portion of a continuum (time, space, volume, area etc.) and the number of non-conformities in the sample is zero.
1.2 Allowance is made for misclassification error in this standard, but only when misclassification rates are well understood or known and can be approximated numerically.
- Standard9 pagesEnglish language
- Standard9 pagesEnglish language
- Standard9 pagesEnglish language
ABSTRACT
This practice is intended to assist the various technical committees in the use of uniform methods of indicating the number of digits which are to be considered significant in specification limits, for example, specified maximum values and specified minimum values. Its aim is to outline methods which should aid in clarifying the intended meaning of specification limits with which observed values or calculated test results are compared in determining conformance with specifications. Two commonly accepted methods of rounding data, identified as the absolute method and the rounding method are described. The guidelines for retaining significant figures in calculation and reporting of test results are presented in details.
SCOPE
1.1 This practice is intended to assist the various technical committees in the use of uniform methods of indicating the number of digits which are to be considered significant in specification limits, for example, specified maximum values and specified minimum values. Its aim is to outline methods which should aid in clarifying the intended meaning of specification limits with which observed values or calculated test results are compared in determining conformance with specifications.
1.2 This practice is intended to be used in determining conformance with specifications when the applicable ASTM specifications or standards make direct reference to this practice.
1.3 Reference to this practice is valid only when a choice of method has been indicated, that is, either absolute method or rounding method.
- Standard5 pagesEnglish language
- Standard5 pagesEnglish language
SIGNIFICANCE AND USE
Two general types of tables (Note 1) are given, one based on the concept of lot tolerance, LTPD, and the other on AOQL. The broad conditions under which the different types have been found best adapted are indicated below.
For each of the types, tables are provided both for single sampling and for double sampling. Each of the individual tables constitutes a collection of solutions to the problem of minimizing the over-all amount of inspection. Because each line in the tables covers a range of lot sizes, the AOQL values in the LTPD tables and the LTPD values in the AOQL tables are often conservative.
Note 1—Tables in Annex A1-Annex A4 and parts of the text are reproduced by permission of John R. Wiley and Sons. More extensive tables and discussion of the methods will be found in that text.
The sampling tables based on lot quality protection (LTPD) (the tables in Annex A1 and Annex A2) are perhaps best adapted to conditions where interest centers on each lot separately, for example, where the individual lot tends to retain its identity either from a shipment or a service standpoint. These tables have been found particularly useful in inspections made by the ultimate consumer or a purchasing agent for lots or shipments purchased more or less intermittently.
The sampling tables based on average quality protection (AOQL) (the tables in Annex A3 and Annex A4) are especially adapted for use where interest centers on the average quality of product after inspection rather than on the quality of each individual lot and where inspection is, therefore, intended to serve, if necessary, as a partial screen for defective pieces. The latter point of view has been found particularly helpful, for example, in consumer inspections of continuing purchases of large quantities of a product and in manufacturing process inspections of parts where the inspection lots tend to lose their identity by merger in a common storeroom from which quantities are withdrawn on order as needed.
...
SCOPE
1.1 This practice is primarily a statement of principals for the guidance of ASTM technical committees and others in the use of Average Outgoing Quality Limit, AOQL, and Lot Tolerance Percent Defective, LTPD, sampling plans for determining acceptable of lots of product.
- Standard23 pagesEnglish language
- Standard23 pagesEnglish language
SIGNIFICANCE AND USE
Written Procedures—Written procedures are ordinarily developed and made available for the customer’s review, upon request. When the written procedures indicate use of this standard, they shall comply with the requirements of this practiceand reference appropriate parts as necessary.
Nonconformance—The extent of nonconformance of product shall be expressed either in terms of percent defective or in terms of defects per hundred units.
Formation and Identification of Lots or Batches—The product shall be assembled into identifiable lots, sublots, batches, or in such other manner as may be prescribed. Each lot or batch shall, as far as is practicable, consist of units of product of a single type, grade, class, size, and composition, manufactured under essentially the same conditions, and at essentially the same time. The lots or batches shall be identified by the contractor and shall be kept intact in adequate and suitable storage space.
AQL:
AQL Use—The AQL, together with the Sample Size Code Letter, is used for indexing the sampling plans provided herein.
Limitation—The selection or use of an AQL shall not imply that the contractor has the right to supply any defective unit of product.
Choosing AQLs—Different AQLs may be chosen for groups of defects considered collectively, or for individual defects. An AQL for a group of defects may be chosen in addition to AQLs for individual defects, or subgroups, within that group. AQL values of 10.0 or less may be expressed either in percent defective or in defects per hundred units; those over 10.0 shall be expressed in defects per hundred units only.
Sampling:
Representative (Stratified) Sampling—When appropriate, the number of units in the sample shall be selected in proportion to the size of sublots or sub-batches, or parts of the lot or batch, identified by some rational criterion. When representative sampling is used, the units from each sublot, sub-batch or part of the lot or batch shall be selecte...
SCOPE
1.1 Purpose—This practice establishes lot or batch sampling plans and procedures for inspection by attributes using MIL-STD-105E as a basis for sampling a steady stream of lots indexed by AQL. The tabled calculations are based on the probabilistic theory of recurrent events when a series of lots or batches are produced in a stable environment.
1.2 Application—Sampling plans designated in this publication are applicable, but not limited, to inspection of the following: (1) end items, (2) components and raw materials, (3) operations or services, (4) materials in process, (5) supplies in storage, (6) maintenance operations, (7) data or records, and (8) administrative procedures.
1.2.1 These plans are intended primarily to be used for a continuing series of lots or batches. The plans may also be used for the inspection of isolated lots or batches, but, in this latter case, the user is cautioned to consult the operating characteristic curves and Table VI or Table VII to find a plan which will yield the desired protection (see 4.11).
1.2.2 This practice should be used to guide the user in the development of an inspection strategy that provides a cost effective approach to attaining confidence in product compliance with contractual technical requirements. The user is warned of the assumed risks relative to the chosen sample size and AQL.
1.2.3 This practice provides the sampling plans of MIL-STD-105E in ASTM format for use by ASTM committees and others. It recognizes the continuing usage of MIL-STD-105 in industries supported by ASTM. The practiceprovides the fundamental basis for many existing sampling procedures currently in effect in laboratories and other facilities. As such, it provides a primary source for other AQL standards and for specifically engineered sampling plans developed by other standards bodies and individual facilities and appearing in various forms on the shelves of countless laboratories and oper...
- Standard60 pagesEnglish language
- Standard60 pagesEnglish language
SIGNIFICANCE AND USE
Process Capability—Process capability can be defined as the natural or inherent behavior of a stable process that is in a state of statistical control (1). A “state of statistical control” is achieved when the process exhibits no detectable patterns or trends, such that the variation seen in the data is believed to be random and inherent to the process. Process capability is linked to the use of control charts and the state of statistical control. A process must be studied to evaluate its state of control before evaluating process capability.
Process Control—There are many ways to implement control charts, but the most popular choice is to achieve a state of statistical control for the process under study. Special causes are identified by a set of rules based on probability theory. The process is investigated whenever the chart signals the occurrence of special causes. Taking appropriate actions to eliminate identified special causes and preventing their reappearance will ultimately obtain a state of statistical control. In this state, a minimum level of variation may be reached, which is referred to as common cause or inherent variation. For the purpose of this standard, this variation is a measure of the uniformity of process output, typically a product characteristic.
Process Capability Indices—The behavior of a process (as related to inherent variability) in the state of statistical control is used to describe its capability. To compare a process with customer requirements (or specifications), it is common practice to think of capability in terms of the proportion of the process output that is within product specifications or tolerances. The metric of this proportion is the percentage of the process spread used up by the specification. This comparison becomes the essence of all process capability measures. The manner in which these measures are calculated defines the different types of capability indices and their use. Two process capability indices are defi...
SCOPE
1.1 This practice provides guidance for the use of capability indices for evaluating process capability and performance. Process capability indices compare the variability of a process quality measure against product specifications or tolerances and assume the process is in a state of statistical control. Process performance indices are useful in situations when the process is not in a state of statistical control.
- Standard8 pagesEnglish language
- Standard8 pagesEnglish language
SIGNIFICANCE AND USE
Process Capability—Process capability can be defined as the natural or inherent behavior of a stable process that is in a state of statistical control (1). A “state of statistical control” is achieved when the process exhibits no detectable patterns or trends, such that the variation seen in the data is believed to be random and inherent to the process. Process capability is linked to the use of control charts and the state of statistical control. A process must be studied to evaluate its state of control before evaluating process capability.
Process Control—There are many ways to implement control charts, but the most popular choice is to achieve a state of statistical control for the process under study. Special causes are identified by a set of rules based on probability theory. The process is investigated whenever the chart signals the occurrence of special causes. Taking appropriate actions to eliminate identified special causes and preventing their reappearance will ultimately obtain a state of statistical control. In this state, a minimum level of variation may be reached, which is referred to as common cause or inherent variation. For the purpose of this standard, this variation is a measure of the uniformity of process output, typically a product characteristic.
Process Capability Indices—The behavior of a process (as related to inherent variability) in the state of statistical control is used to describe its capability. To compare a process with customer requirements (or specifications), it is common practice to think of capability in terms of the proportion of the process output that is within product specifications or tolerances. The metric of this proportion is the percentage of the process spread used up by the specification. This comparison becomes the essence of all process capability measures. The manner in which these measures are calculated defines the different types of capability indices and their use. Two process capability indices are defi...
SCOPE
1.1 This practice provides guidance for the use of capability indices for evaluating process capability and performance. Process capability indices compare the variability of a process quality measure against product specifications or tolerances and assume the process is in a state of statistical control. Process performance indices are useful in situations when the process is not in a state of statistical control.
- Standard8 pagesEnglish language
- Standard8 pagesEnglish language
SIGNIFICANCE AND USE
This practice describes the use of control charts as a tool for use in statistical process control (SPC). Control charts were developed by Shewhart (1) in the 1920s and are still in wide use today. SPC is a branch of statistical quality control (2, 3), which also encompasses process capability analysis and acceptance sampling inspection. Process capability analysis, as described in Practice E2281, requires the use of SPC in some of its procedures. Acceptance sampling inspection, described in Practices E1994 and E2234, requires the use of SPC so as to minimize rejection.
Principles of SPC—A process may be defined as a set of interrelated activities that convert inputs into outputs. SPC uses various statistical methodologies to improve the quality of a process by reducing the variability of one or more of its outputs, for example, a quality characteristic of a product or service.
A certain amount of variability will exist in all process outputs regardless of how well the process is designed or maintained. A process operating with only this inherent variability is said to be in a state of statistical control, with its output variability subject only to chance, or common, causes.
Process upsets, said to be due to assignable, or special causes, are manifested by changes in the output level, such as a spike, shift, trend, or by changes in the variability of an output. The control chart is the basic analytical tool in SPC and is used to detect the occurrence of special causes operating on the process.
When the control chart signals the presence of a special cause, other SPC tools, such as flow charts, brainstorming, cause-and-effect diagrams, or Pareto analysis, described in various references (3-7), are used to identify the special cause. Special causes, when identified, are either eliminated or controlled. When special cause variation is eliminated, process variability is reduced to its inherent variability, and control charts then function as a process monitor. ...
SCOPE
1.1 This practice provides guidance for the use of control charts in statistical process control programs, which improve process quality through reducing variation and controlling the process to a particular target level or historical average.
1.2 Control charts are used to monitor product or process characteristics to determine whether or not a process is in a state of statistical control. When this state is attained, the true mean and the true standard deviation of that characteristic are constant.
1.3 This practice applies to variables data (characteristics measured on a continuous numerical scale) and to attributes data (characteristics measured as percentages, fractions, or counts of occurrences in a defined interval of time or space).
1.4 The system of units for this practice is not specified. Dimensional quantities in the practice are presented only as illustrations of calculation methods. The examples are not binding on products or test methods treated.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard13 pagesEnglish language
SCOPE
1.1 This practice presents a procedure and related tables of factors for adapting Practice E 2234 (equivalent to MIL-STD-105) sampling plans to acceptance sampling inspection when the item quality of interest is life length or reliability. Factors are provided for three alternative criteria for lot evaluation: mean life, hazard rate, and reliable life. Inspection of the sample is by attributes with testing truncated at the end of some prearranged period of time. The Weibull distribution, together with the exponential distribution as a special case, is used as the underlying statistical model.
1.2 A system of units is not specified by this practice.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard23 pagesEnglish language
ABSTRACT
This practice is intended to assist the various technical committees in the use of uniform methods of indicating the number of digits which are to be considered significant in specification limits, for example, specified maximum values and specified minimum values. Its aim is to outline methods which should aid in clarifying the intended meaning of specification limits with which observed values or calculated test results are compared in determining conformance with specifications. Two commonly accepted methods of rounding data, identified as the absolute method and the rounding method are described. The guidelines for retaining significant figures in calculation and reporting of test results are presented in details.
SCOPE
1.1 This practice is intended to assist the various technical committees in the use of uniform methods of indicating the number of digits which are to be considered significant in specification limits, for example, specified maximum values and specified minimum values. Its aim is to outline methods which should aid in clarifying the intended meaning of specification limits with which observed values or calculated test results are compared in determining conformance with specifications.
1.2 This practice is intended to be used in determining conformance with specifications when the applicable ASTM specifications or standards make direct reference to this practice.
1.3 Reference to this practice is valid only when a choice of method has been indicated, that is, either absolute method or rounding method.
- Standard5 pagesEnglish language
SCOPE
1.1 This practice is intended to assist the various technical committees in the use of uniform methods of indicating the number of digits which are to be considered significant in specification limits, for example, specified maximum values and specified minimum values. Its aim is to outline methods which should aid in clarifying the intended meaning of specification limits with which observed values or calculated test results are compared in determining conformance with specifications.
1.2 This practice is intended to be used in determining conformance with specifications when the applicable ASTM specifications or standards make direct reference to this practice.
1.3 Reference to this practice is valid only when a choice of method has been indicated, that is, either absolute method or rounding method.
- Standard5 pagesEnglish language
SCOPE
1.1 This practice is intended to assist the various technical committees in the use of uniform methods of indicating the number of digits which are to be considered significant in specification limits, for example, specified maximum values and specified minimum values. Its aim is to outline methods which should aid in clarifying the intended meaning of specification limits with which observed values or calculated test results are compared in determining conformance with specifications.
1.2 This practice is intended to be used in determining conformance with specifications when the applicable ASTM specifications or standards make direct reference to this practice.
1.3 Reference to this practice is valid only when a choice of method has been indicated, that is, either absolute method or rounding method.
- Standard5 pagesEnglish language
SCOPE
1.1 PurposeThis standard establishes lot or batch sampling plans and procedures for inspection by attributes using MIL-STD-105E as a basis for sampling a steady stream of lots indexed by AQL. The tabled calculations are based on the probabilistic theory of recurrent events when a series of lots or batches are produced in a stable environment.
1.2 ApplicationSampling plans designated in this publication are applicable, but not limited, to inspection of the following: (1) end items, (2) components and raw materials, (3) operations or services, (4) materials in process, (5) supplies in storage, (6) maintenance operations, (7) data or records, and (8) administrative procedures.
1.2.1 These plans are intended primarily to be used for a continuing series of lots or batches. The plans may also be used for the inspection of isolated lots or batches, but, in this latter case, the user is cautioned to consult the operating characteristic curves and Table VI or Table VII to find a plan which will yield the desired protection (see 4.11).
1.2.2 This publication should be used to guide the user in the development of an inspection strategy that provides a cost effective approach to attaining confidence in product compliance with contractual technical requirements. The user is warned of the assumed risks relative to the chosen sample size and AQL.
1.2.3 This standard provides the sampling plans of MIL-STD-105E in ASTM format for use by ASTM committees and others. It recognizes the continuing usage of MIL-STD-105 in industries supported by ASTM. The standard provides the fundamental basis for many existing sampling procedures currently in effect in laboratories and other facilities. As such, it provides a primary source for other AQL standards and for specifically engineered sampling plans developed by other standards bodies and individual facilities and appearing in various forms on the shelves of countless laboratories and operations. It replaces the AQL scheme previously incorporated in the Related Materials Section of Volume 14.02 of the Annual Book of ASTM Standards.
- Standard60 pagesEnglish language
Frequently Asked Questions
E11.30 is a Technical Committee within ASTM International. It is named "Statistical Quality Control". This committee has published 59 standards.
E11.30 develops ASTM standards in the area of Information technology. Currently, there are 59 published standards from this technical committee.
ASTM is a standardization organization that develops and publishes standards to support industry, commerce, and regulatory requirements.
A Technical Committee (TC) in ASTM is a group of experts responsible for developing international standards in a specific technical area. TCs are composed of national member body delegates and work through consensus to create standards that meet global industry needs. Each TC may have subcommittees (SCs) and working groups (WGs) for specialized topics.