EN 15061:2022
(Main)Safety of machinery - Safety requirements for strip processing line machinery and equipment
Safety of machinery - Safety requirements for strip processing line machinery and equipment
This document defines the general safety requirements of strip processing lines.
This document applies to:
Strip processing lines for treating metal strip, from
— coil take-over-point of the entry section (terminal equipment, see 3.2) through the
— process (processing and terminal equipment, see 3.3 and 3.2) up to the
— coil take-over-point of the exit section or interface to other lines (terminal equipment), see Figure 1.
NOTE 1 The aforementioned processes can also occur in combination.
If the aforementioned processes will be combined with processes which are not covered by the scope of this document, this document can be used as a guideline.
NOTE 2 Thermo process equipment integrated in strip processing lines is covered by the EN 746 series. For dryers and ovens, in which flammable substances are released, EN 1539 applies.
This document does not cover:
— thermo process equipment, e.g. in accordance with the EN 746 series;
— dryers and ovens in accordance with EN 1539;
— coil transporting system before coil take-over-point at the entry section and after coil take-over-point at the exit section, e.g. hook conveyors, overhead cranes, fork lift and railway trucks and other vehicles;
— acid regeneration plants;
— regeneration plants which are not integral part of the strip processing line;
— storage equipment for coils;
— rolling mill stands (i.e. skin pass and reduction stands) according to EN 15094;
— rollshop equipment;
— separate process technology (e.g. compressed air system, treatment of water and treatment of rolling lubricant);
— separate cleaning system for exhaust air;
— firefighting systems.
NOTE 3 Protection of persons in case of using asphyxiant gases used in firefighting system is covered by this document, see Annex C.
This document deals with foreseeable significant hazards, hazardous situations and events relevant to strip processing lines, when used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer. It provides the requirements to be met by the manufacturer to ensure the safety of persons and property during transport, commissioning, use, de-commissioning and maintenance periods, as well as in the event of foreseeable failures or malfunctions that can occur in the equipment.
For modernization, this document (type-C standard) can be applied for the part to be modernized.
Sicherheit von Maschinen - Sicherheitsanforderungen an Bandbehandlungsanlagen und Einrichtungen
Dieses Dokument legt die allgemeinen Sicherheitsanforderungen für Bandbehandlungsanlagen fest.
Dieses Dokument ist anzuwenden für:
Bandbehandlungsanlagen für die Behandlung von Metallstreifen von
— dem Coil-Übergabepunkt des Eingangsbereichs (mechanische Einrichtung, siehe 3.2), über
— den Prozess (Behandlungs- und mechanische Einrichtungen, siehe 3.3 und 3.2), bis zum
— Coil-Übergabepunkt des Ausgangsbereichs oder der Schnittstelle zu anderen Anlagen (mechanische Einrichtung), siehe Bild 1.
[Bild 1]
ANMERKUNG 1 Die vorgenannten Prozesse können auch in Kombination auftreten.
Wenn der vorgenannte Prozess mit Prozessen kombiniert wird, die nicht im Anwendungsbereich dieses Dokuments liegen, kann dieses Dokument als Richtlinie verwendet werden.
ANMERKUNG 2 Thermoprozessanlagen, die in Bandbehandlungsanlagen integriert sind, werden durch die Normenreihe EN 746 abgedeckt. Für Trockner und Öfen, in denen brennbare Stoffe freigesetzt werden, gilt EN 1539.
Dieses Dokument behandelt nicht:
— Thermoprozessanlagen, z. B. nach Normenreihe EN 746;
— Trockner und Öfen nach EN 1539;
— Coil-Transportsysteme vor der Coil-Übergabestelle am Einlaufteil und nach der Coil-Übergabestelle am Auslaufteil, z. B. Hakenbahnen, Brückenkräne, Gabelstapler und Güterwagen sowie andere Fahrzeuge;
— Säureregenerierungsanlagen;
— Regenerierungsanlagen, die nicht integraler Bestandteil der Bandbehandlungsanlage sind;
— Lagerausrüstung für Coils;
— Walzgerüste (d. h. Dressier- und Reduziergerüste) nach EN 15094;
— Ausrüstung der Walzenwerkstatt;
— separate Prozesstechnologie (z. B. Druckluftsystem, Wasseraufbereitung und Aufbereitung von Walzenschmierstoff);
— separates Reinigungssystem für Abluft;
— Brandbekämpfungsanlagen.
ANMERKUNG 3 Der Personenschutz bei der Verwendung von Erstickungsgasen in Brandbekämpfungsanlagen wird von diesem Dokument abgedeckt, siehe Anhang C.
Dieses Dokument behandelt die vorhersehbaren signifikanten Gefährdungen, Gefährdungssituationen und Ereignisse, die für Bandbehandlungsanlagen relevant sind, wenn diese bestimmungsgemäß und unter Fehlanwendungsbedingungen, die vernünftigerweise durch den Hersteller vorhersehbar sind, angewendet werden. Es beschreibt die von dem Hersteller zu erfüllenden Anforderungen, um die Sicherheit von Personen und Gegenständen während des Transports, der Inbetriebnahme, der Anwendung und der Außerbetriebnahme sowie im Fall von vorhersehbaren Ausfällen oder Fehlfunktionen, die an der Anlage auftreten können, sicherzustellen.
Für Modernisierungen kann dieses Dokument (Typ-C-Norm) auf das zu modernisierende Teil angewendet werden.
Sécurité des machines - Prescription de sécurité pour machines et installations de traitement des bandes
Le présent document définit les exigences générales de sécurité des lignes de traitement des bandes.
Le présent document s'applique aux :
Lignes de traitement des bandes pour traiter des bandes métalliques, depuis le
— point de reprise de bobines de la section d’entrée (équipement terminal, voir 3.2) en passant par le
— procédé (équipement de traitement et équipement terminal, voir 3.3 et 3.2) jusqu’au
— point de reprise de bobines de la section de sortie ou à l'interface avec d’autres lignes (équipement terminal), voir la Figure 1.
NOTE 1 Les procédés susmentionnés peuvent également exister en combinaison.
Si les procédés susmentionnés sont combinés avec des procédés qui ne sont pas couverts par le domaine d’application du présent document, la présente norme peut servir de ligne directrice.
NOTE 2 L’équipement thermique industriel intégré dans les lignes de traitement des bandes est couvert par la série EN 746. Pour les séchoirs et les fours, dans lesquels se dégagent des substances inflammables, l’EN 1539 s’applique.
Le présent document ne couvre pas :
— les équipements thermiques industriels, par exemple conformes à la série EN 746 ;
— les séchoirs et les fours conformes à l’EN 1539 ;
— les systèmes de transport de bobines avant le point de reprise à la section d’entrée et après le point de reprise à la section de sortie, par exemple convoyeurs à crochet, ponts roulants, élévateurs à fourche, chariots et autres véhicules ;
— les usines de régénération d’acide ;
— les usines de régénération qui ne font pas partie intégrante de la ligne de traitement des bandes ;
— les équipements de stockage des bobines ;
— les cages de laminoir (c'est-à-dire, les laminoirs d'écrouissage à froid et les cages de réduction) conformes à l’EN 15094 ;
— les équipements d’atelier de roulage ;
— les technologies à procédés séparés (par exemple, système à air comprimé, traitement de l’eau et traitement de lubrifiant de laminage) ;
— les systèmes de nettoyage séparé pour l’air extrait ;
— les systèmes de lutte contre l'incendie.
NOTE 3 La protection des personnes en cas d’usage de gaz asphyxiants utilisés dans un système de lutte contre l'incendie est couverte par le présent document, voir l’Annexe C.
Le présent document traite les phénomènes dangereux, situations dangereuses et événements dangereux significatifs prévisibles pertinents pour les lignes de traitement des bandes, lorsqu'elles sont utilisées normalement et dans les conditions de mauvais usage raisonnablement prévisible par le fabricant. Il définit les exigences auxquelles doit satisfaire le fabricant pour assurer la sécurité des personnes et des biens pendant le transport, la mise en service, l'utilisation, la mise hors service et la maintenance, ainsi que dans le cas de pannes ou de défauts de fonctionnement prévisibles, susceptibles d'affecter le matériel.
Pour la modernisation, le présent document (norme de type C) peut être appliqué pour la partie à moderniser.
Varnost strojev - Varnostne zahteve za linijske stroje in opremo za obdelavo (kovinskih) trakov
Ta evropski standard določa zdravstvene in varnostne zahteve za uporabo proizvodnih linij za obdelavo (kovinskih) trakov.
Ta evropski standard obravnava vsa večja tveganja, nevarne situacije in nevarne dogodke v zvezi z linijskimi stroji ter opremo za obdelavo (kovinskih) trakov, kadar se ti uporabljajo v skladu s predvidenim namenom ter pod pogoji, ki jih je predvidel proizvajalec, vendar vključuje tudi predvidene okvare in napake v primeru nepravilne uporabe.
Ta evropski standard se uporablja za:
– proizvodne linije za obdelavo kovinskih trakov: od mesta za prevzem zvitkov na vhodu prek celotnega procesa do mesta za prevzem zvitkov na izhodu ali vmesniku do drugih proizvodnih linij (terminalna oprema).
OPOMBA 1: Zgoraj omenjene proizvodne linije/procese je mogoče izvajati tudi v kombinaciji.
OPOMBA 2: Če se zgoraj omenjene proizvodne linije/procesi izvajajo v kombinaciji s procesi, ki ne spadajo na področje uporabe tega standarda, je priporočljivo uporabiti ta standard kot vodilo.
OPOMBA 3: Oprema za toplotno obdelavo, integrirana v proizvodne linije za obdelavo (kovinskih) trakov, je zajeta v skupini standardov EN 746. Za sušilnike in peči, v katerih se sproščajo vnetljive snovi, se uporablja standard EN 1539.
Ta evropski standard ne zajema:
– opreme za toplotno obdelavo, npr. v skladu s skupino standardov EN 746;
– sušilnikov in peči v skladu s standardom EN 1539;
– sistema za transport zvitkov pred mestom za prevzem zvitkov na vhodu in za mestom za prevzem zvitkov na izhodu (npr. transporterji s kljukami, mostni žerjavi, viličarji in železniški vagoni ter druga vozila);
– obratov za regeneracijo kislin;
– obratov za regeneracijo, ki niso sestavni del proizvodne linije za obdelavo (kovinskih) trakov;
– opreme za shranjevanje zvitkov;
– valjalnih strojev (npr. dresirni in redukcijski stroji) v skladu s standardom EN 15094;
– vrtljive opreme za obrate;
– ločene tehnologije procesov (npr. sistem stisnjenega zraka, čiščenje vode in obdelava maziva za valjalne stroje);
– ločenega sistema za čiščenje odvedenega zraka;
– sistema za gašenje požarov.
OPOMBA: Zaščita oseb v primeru uporabe zadušljivih plinov iz sistema za gašenje požarov je zajeta v tem dokumentu (glej dodatek C).
Ta evropski standard se ne uporablja za linijske stroje in opremo za obdelavo (kovinskih) trakov, ki so bili izdelani pred datumom izdaje tega standarda s strani Evropskega odbora za standardizacijo (CEN).
OPOMBA: V primeru preoblikovanja delov proizvodne linije za obdelavo (kovinskih) trakov naj bi se ta evropski standard uporabljal kot vodilo za dele, ki bodo preoblikovani.
General Information
Relations
Standards Content (Sample)
SLOVENSKI STANDARD
01-maj-2022
Nadomešča:
SIST EN 15061:2008+A1:2009
Varnost strojev - Varnostne zahteve za linijske stroje in opremo za obdelavo
(kovinskih) trakov
Safety of machinery - Safety requirements for strip processing line machinery and
equipment
Sicherheit von Maschinen - Sicherheitsanforderungen an Bandbehandlungsanlagen und
Einrichtungen
Sécurité des machines - Prescription de sécurité pour machines et installations de
traitement des bandes
Ta slovenski standard je istoveten z: EN 15061:2022
ICS:
13.110 Varnost strojev Safety of machinery
77.180 Oprema za metalurško Equipment for the
industrijo metallurgical industry
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
EN 15061
EUROPEAN STANDARD
NORME EUROPÉENNE
March 2022
EUROPÄISCHE NORM
ICS 77.180; C Supersedes EN 15061:2007+A1:2008
English Version
Safety of machinery - Safety requirements for strip
processing line machinery and equipment
Sécurité des machines - Prescription de sécurité pour Sicherheit von Maschinen - Sicherheitsanforderungen
machines et installations de traitement des bandes an Bandbehandlungsanlagen und Einrichtungen
This European Standard was approved by CEN on 12 December 2021.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2022 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 15061:2022 E
worldwide for CEN national Members.
Contents Page
1 Scope . 5
2 Normative references . 6
3 Terms and definitions . 9
4 List of significant hazards . 14
4.1 General . 14
4.2 Interfaces to the linked/integrated equipment . 15
5 Safety requirements and/or protective/risk-reducing measures . 15
5.1 General . 15
5.2 Requirements for design, planning and risk assessment . 16
5.3 List of significant hazards, hazardous situations, safety requirements and/or
protective/risk reduction measures for terminal equipment . 34
5.4 List of significant hazards, hazardous situations, safety requirements and/or
protective/risk reduction measures for processing equipment . 55
6 Verification/validation of the safety requirements/functions and/or protective/risk
reduction measures . 81
6.1 General . 81
6.2 Required verification D . 82
6.3 Required verification V, M and T . 82
7 Information for use . 83
7.1 General . 83
7.2 Safety signs and warning devices . 83
7.3 Minimum marking . 83
7.4 Accompanying documents . 84
7.5 Training of personnel . 87
7.6 Remote access . 87
8 Supplementary information regarding repair work . 87
Annex A (normative) Requirements for shut-down, emergency stop and other stop
functions . 89
Annex B (normative) Noise test code . 94
Annex C (normative) Protection of persons in case of using asphyxiant gases used in
firefighting systems . 98
Annex D (informative) Exemplary solutions . 102
Annex E (informative) Example for the risk analysis due to interfaces . 106
Annex F (informative) Example for modes of operation in relation to segregated areas. 107
European foreword
This document (EN 15061:2022) has been prepared by Technical Committee CEN/TC 322 “Equipment
for making and shaping of metals - Safety requirements”, the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by September 2022, and conflicting national standards shall
be withdrawn at the latest by September 2022.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
This document supersedes EN 15061:2007+A1:2008.
Any feedback and questions on this document should be directed to the users’ national standards body.
A complete listing of these bodies can be found on the CEN website.
According to the CEN-CENELEC Internal Regulations, the national standards organisations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia,
Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland,
Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of North
Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United
Kingdom.
Introduction
This document is a type-C standard as stated in EN ISO 12100:2010.
This document is not applicable to strip processing lines manufactured before the date of its publication.
The machinery concerned and the extent to which hazards, hazardous situations or hazardous events are
covered are indicated in the Scope of this document.
Where for clarity an example of a preventative measure is given, this should not be considered as the only
possible solution. Any other solution leading to the same risk reduction is permissible if an equivalent
level of safety is achieved.
When requirements of this type-C standard are different from those which are stated in type-A or -B
standards, the requirements of this type-C standard take precedence over the requirements of the other
standards for machines that have been designed and built according to the requirements of this type-C
standard.
This document is of relevance, in particular, for the following stakeholder groups representing the market
players with regard to machinery safety:
— machine and/or plant manufacturers (small, medium and large enterprises);
— health and safety bodies (regulators, accident prevention organizations, market surveillance, etc.).
Others can be affected by the level of machinery safety achieved with the means of the document by the
above-mentioned stakeholder groups:
— machine and/or plant operators/ employers (small, medium and large enterprises);
— service providers, e.g. for maintenance (small, medium and large enterprises).
The above-mentioned stakeholder groups have been given the possibility to participate in the drafting
process of this document.
1 Scope
This document defines the general safety requirements of strip processing lines.
This document applies to:
Strip processing lines for treating metal strip, from
— coil take-over-point of the entry section (terminal equipment, see 3.2) through the
— process (processing and terminal equipment, see 3.3 and 3.2) up to the
— coil take-over-point of the exit section or interface to other lines (terminal equipment), see Figure 1.
Figure 1 — Terminal and processing equipment
NOTE 1 The aforementioned processes can also occur in combination.
If the aforementioned processes will be combined with processes which are not covered by the scope of
this document, this document can be used as a guideline.
NOTE 2 Thermo process equipment integrated in strip processing lines is covered by the EN 746 series. For
dryers and ovens, in which flammable substances are released, EN 1539 applies.
This document does not cover:
— thermo process equipment, e.g. in accordance with the EN 746 series;
— dryers and ovens in accordance with EN 1539;
— coil transporting system before coil take-over-point at the entry section and after coil take-over-
point at the exit section, e.g. hook conveyors, overhead cranes, fork lift and railway trucks and other
vehicles;
— acid regeneration plants;
— regeneration plants which are not integral part of the strip processing line;
— storage equipment for coils;
— rolling mill stands (i.e. skin pass and reduction stands) according to EN 15094;
— rollshop equipment;
— separate process technology (e.g. compressed air system, treatment of water and treatment of rolling
lubricant);
— separate cleaning system for exhaust air;
— firefighting systems.
NOTE 3 Protection of persons in case of using asphyxiant gases used in firefighting system is covered by this
document, see Annex C.
This document deals with foreseeable significant hazards, hazardous situations and events relevant to
strip processing lines, when used as intended and under conditions of misuse which are reasonably
foreseeable by the manufacturer. It provides the requirements to be met by the manufacturer to ensure
the safety of persons and property during transport, commissioning, use, de-commissioning and
maintenance periods, as well as in the event of foreseeable failures or malfunctions that can occur in the
equipment.
For modernization, this document (type-C standard) can be applied for the part to be modernized.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
EN 415-8, Safety of packaging machines - Part 8: Strapping machines
EN 614-1:2006+A1:2009, Safety of machinery - Ergonomic design principles - Part 1: Terminology and
general principles
EN 614-2, Safety of machinery - Ergonomic design principles - Part 2: Interactions between the design of
machinery and work tasks
EN 689, Workplace exposure - Measurement of exposure by inhalation to chemical agents - Strategy for
testing compliance with occupational exposure limit values
EN 746 (all parts), Industrial thermoprocessing equipment
EN 842, Safety of machinery - Visual danger signals - General requirements, design and testing
EN 981, Safety of machinery - System of auditory and visual danger and information signals
EN 1299, Mechanical vibration and shock - Vibration isolation of machines - Information for the application
of source isolation
EN 12198 (all parts), Safety of machinery - Assessment and reduction of risks arising from radiati
...
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