CEN/TR 15225:2005
(Main)Guidance on Factory Production Control for the CE Marking (Attestation of Conformity 2+) of designed masonry mortars
Guidance on Factory Production Control for the CE Marking (Attestation of Conformity 2+) of designed masonry mortars
This CEN Technical Report has been developed by CEN TC 125 and is aimed at providing guidance regarding factory production control (FPC) for designed masonry mortars (conformity system 2+).
For prescribed masonry mortar, plaster and rendering mortar (conformity system 4) there is no requirement for involvement by Notified Bodies (NBs). Manufacturers of prescribed masonry mortars can use the guidance given in this document as a basis for establishing suitable factory production control procedures to enable demonstration of conformity with the standard and the declared values.
Anleitung zur werkseigenen Produktionskontrolle für die CE-Kennzeichnung (Konformitätsnachweisverfahren 2+) von Mauermörteln nach Eignungsprüfung
Guide de contrôle de la production en usine pour le marquage CE (attestation de conformité 2+) des mortiers de maçonnerie performanciels (formulés)
Navodilo za kontrolo proizvodnje za CE-označevanje (potrjevanje skladnosti 2+) zidarske malte
General Information
Overview
CEN/TR 15225:2005 is a technical report published by the European Committee for Standardization (CEN) that provides comprehensive guidance on Factory Production Control (FPC) for designed masonry mortars, specifically under the CE Marking conformity system 2+. Developed by CEN Technical Committee 125 (Masonry), this document assists manufacturers in establishing and maintaining effective FPC procedures to demonstrate conformity with relevant harmonized standards, particularly EN 998-2.
This guidance is essential for manufacturers aiming to comply with European regulations and ensure the consistent quality and performance of designed masonry mortars. The report also touches on prescribed masonry mortars, plaster, and rendering mortars under conformity system 4, where Notified Bodies are not involved, offering manufacturers practical insight into appropriate FPC systems.
Key Topics
Factory Production Control System Setup
Manufacturers must establish, document, and maintain an FPC system that guarantees ongoing compliance with product standards and declared values. The system defines roles, responsibilities, production procedures, and regular inspection/testing regimes.Raw Material Inspection
Clear protocols for the inspection and acceptance of binders, aggregates, additives, admixtures, and mixing water are outlined, including frequency and methods of inspection to prevent contamination and ensure material suitability.Production Process Monitoring
Regular inspection schedules for production equipment and processes are defined to ensure proper operation and compliance with declared product characteristics. Calibration and maintenance of production machinery play a key role.Finished Product Testing
Sampling plans for finished masonry mortars are described, with reference testing methods from EN 998-2. Test parameters include compressive strength, bond strength, chloride content, water absorption, thermal conductivity, reaction to fire, and other performance criteria.Equipment Calibration and Maintenance
Calibration and accuracy assurance methods for test and production equipment such as weighing scales, ovens, flow tables, and measuring devices are specified, with recommended calibration frequencies.Dealing with Non-Conforming Products
Procedures must be documented to identify, segregate, mark, and reclassify products failing to meet quality criteria. Corrective actions to prevent recurrence are part of the FPC system.Traceability and Product Marking
Manufacturers are required to implement marking and stock control measures that ensure product traceability and conformity identification. Only compliant products should carry the CE mark.Statistical Quality Control
The use of statistical analysis for inspection and testing data supports verification of compliance and helps optimize testing frequencies when consistent quality is demonstrated.
Applications
Masonry Mortar Manufacturing
The guidance helps mortar manufacturers implement standardized FPC systems that comply with CE marking requirements, providing confidence in product conformity and performance.Construction Industry Quality Assurance
By adhering to this standard, producers support the construction sector’s demand for reliable masonry mortars that conform to European quality and safety regulations.Notified Bodies Assessment Tools
The detailed checklists and inspection schemes assist notified bodies in evaluating manufacturer FPC practices objectively and consistently.Process Improvement and Documentation
Manufacturers can use the recommendations to enhance their quality management systems aligned with EN ISO 9001:2000 and harmonized construction product standards.Product Certification Support
FPC guidelines form a critical part of the documentation and process necessary for achieving and maintaining CE certification for designed masonry mortars.
Related Standards
EN 998-2: Specification for Mortar for Masonry – Part 2: Masonry Mortar
This harmonized standard defines product requirements, test methods, and conformity assessment rules relevant to masonry mortars.EN ISO 9001:2000 Quality Management Systems
Provides the framework for an effective quality management system that supports factory production control compliance.EN 1015 Series: Methods of Test for Mortar
Specifies test methods referenced in the FPC process for evaluating mortar properties.ISO 12491: Statistical Control Procedures for Concrete Production
Offers statistical approaches for assessing production conformity applicable to mortar manufacturing.EN 13501-1: Fire Classification of Construction Products
Relevant for determining and declaring reaction to fire classifications of masonry mortars.
Keywords: Factory Production Control, FPC, CE Marking, masonry mortars, designed mortars, conformity system 2+, EN 998-2, production process control, raw material inspection, finished product testing, product certification, construction product standards, compliance assessment, statistical quality control.
Standards Content (Sample)
SLOVENSKI STANDARD
01-december-2005
1DYRGLOR]DNRQWURORSURL]YRGQMH]D&(R]QDþHYDQMH SRWUMHYDQMHVNODGQRVWL
]LGDUVNHPDOWH
Guidance on Factory Production Control for the CE Marking (Attestation of Conformity
2+) of designed masonry mortars
Anleitung zur werkseigenen Produktionskontrolle für die CE-Kennzeichnung
(Konformitätsnachweisverfahren 2+) von Mauermörteln nach Eignungsprüfung
Guide de contrôle de la production en usine pour le marquage CE (attestation de
conformité 2+) des mortiers de maçonnerie performanciels (formulés)
Ta slovenski standard je istoveten z: CEN/TR 15225:2005
ICS:
03.120.20 Certificiranje proizvodov in Product and company
podjetij. Ugotavljanje certification. Conformity
skladnosti assessment
91.100.10 Cement. Mavec. Apno. Malta Cement. Gypsum. Lime.
Mortar
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
TECHNICAL REPORT
CEN/TR 15225
RAPPORT TECHNIQUE
TECHNISCHER BERICHT
August 2005
ICS 03.120.20; 91.100.10
English Version
Guidance on Factory Production Control for the CE Marking
(Attestation of Conformity 2+) of designed masonry mortars
Guide de contrôle de la production en usine pour le Anleitung zur werkseigenen Produktionskontrolle für die
marquage CE (attestation de conformité 2+) des mortiers CE-Kennzeichnung (Konformitätsnachweisverfahren 2+)
de maçonnerie performanciels (formulés) von Mauermörteln nach Eignungsprüfung
This Technical Report was approved by CEN on 12 August 2005. It has been drawn up by the Technical Committee CEN/TC 125.
CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,
Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia,
Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36 B-1050 Brussels
© 2005 CEN All rights of exploitation in any form and by any means reserved Ref. No. CEN/TR 15225:2005: E
worldwide for CEN national Members.
Contents
Page
Foreword. 3
1 Introduction. 4
2 Specifications . 5
3 Inspection schemes . 7
Foreword
This Technical Report (CEN/TR 15225:2005) has been prepared by Technical Committee CEN/TC
125 "Masonry", the secretariat of which is held by BSI.
1 Introduction
This CEN Technical Report has been developed by CEN TC 125 and is aimed at providing guidance
regarding factory production control (FPC) for designed masonry mortars (conformity system 2+).
For prescribed masonry mortar, plaster and rendering mortar (conformity system 4) there is no
requirement for involvement by Notified Bodies (NBs). Manufacturers of prescribed masonry mortars
can use the guidance given in this document as a basis for establishing suitable factory production
control procedures to enable demonstration of conformity with the standard and the declared values.
The aim of this Guidance is to assist manufacturers in their work leading to CE marking of designed
mortars.
The guidance consists of
A general elaboration of Clause 8.3, factory production control, which is common to all the FPC
references for the work of Notified Bodies and manufacturers to be found in Annex ZA, and
An inspection scheme containing specific checklists for designed masonry mortar, which is to be
considered informative.
NOTE This guidance document can be used for the evaluation of factory production control of other types of
mortar that are produced in the same factory.
2 Specifications
2.1 General
These specifications are for the elaboration of FPC according to the instructions in Table ZA.3 in
EN 998-2/ Annex ZA, which refer to Clause 8.3 - Factory Production Control.
Manufacturers having a factory production control system which complies with EN ISO 9001:2000 and
which addresses the requirements of the harmonised standard EN 998-2, are recognised as satisfying
the FPC requirements of the Directive.
The manufacturer shall establish, document and maintain a factory production control system to
enable continuing conformity with the standard and the declared values of the products placed on the
market.
The responsibility, authority and interrelation of all personnel who manage, perform and verify work
affecting the quality of designed masonry mortar products shall be defined in the documentation of the
factory production control system and keep effective.
The factory production control system shall describe the procedure of production, the regular
inspections by the manufacturer and the testing. Controls and tests should address the characteristics
of raw materials and finished products, as well as the production procedures, the production
equipment or machines, the test equipment and the marking of the product.
All the test results shall be recorded.
Actions to be taken when the control test values or criteria do not meet those specified shall be
documented by the manufacturer.
The conformity of the product shall be determined by testing according to the requirements of the
harmonized standard EN 998-2 and correlated to the values and parameters stated in the factory
production control manual.
2.2 Process control
2.2.1 Incoming raw materials
As appropriate, the manufacturer shall define the acceptance criteria of raw materials, and the
procedures operated to ensure that these are met.
Manufacturer’s inspection scheme for raw materials is given in Table 1.
2.2.2 Production process
The relevant features of the production processes shall be defined giving the frequency of the
manufacturer’s inspection checks, together with the required criteria and the required in-progress
product characteristics. Actions to be taken when the criteria or the product characteristics are not
achieved shall be specified by the manufacturer within the FPC documentation.
All production equipment that has an influence on the declared values shall be controlled and
regularly inspected according to the documented procedures, frequencies and criteria.
Manufacturer’s inspection schemes for production equipment are given in Table 2.
2.3 Finished product conformity
2.3.1 Tests on the finished product
The factory production control system shall incorporate a sampling plan and which shall respect the
required frequency of testing of the finished product. The results of testing shall be recorded.
The sample shall be representative of the production.
The tests shall be carried out in accordance with the methods described in the EN 998-2, if given, and
with the agreed FPC documentation.
Alternative methods of test to the reference methods specified in the standard may be adopted,
except for initial type testing and in case of dispute, provided that these alternative methods satisfy
the following:
a) A relationship can be shown to exist between the results from the reference test and those from
the alternative test, and
b) The information on which the relationship is based is available.
The results of testing shall meet the specified compliance criteria and shall be recorded.
For production evaluation the manufacturer could define the conformity criteria in the FPC
documentation. The conformity of the production may be evaluated in a number of ways including
acceptance by variables, assessment by attributes or assessment based on individual results. One
method of satisfying this for production processes is to use the approach given in ISO 12491.
Manufacturer’s inspection scheme for finished product testing is given in Table 3.
The frequency of testing given in the inspection scheme may be reduced where it may be shown that
the required compliance values are consistently achieved. Thus where a higher level of consistency is
achieved, a lower level of testing may be adopted.
2.3.2 Test equipment
All weighing, measuring and testing equipment that has an influence on the declared values shall be
calibrated and regularly inspected according to the documented procedures and frequencies, as
stated in the factory production control manual.
Manufacturer’s inspection schemes and the calibration criteria for equipment are given in Table 4.
2.4 Statistical techniques
Where and when possible and applicable, the results of inspections and testing shall be interpreted by
means of statistical techniques, by attributes or by variables, to verify the product characteristics and
to determine if the production conforms with the compliance criteria and the product conforms with the
declared values.
2.5 Traceability – marking and stock control of products
The marking and stock control shall be documented. Products should be identifiable and traceable
with regard to
...
Frequently Asked Questions
CEN/TR 15225:2005 is a technical report published by the European Committee for Standardization (CEN). Its full title is "Guidance on Factory Production Control for the CE Marking (Attestation of Conformity 2+) of designed masonry mortars". This standard covers: This CEN Technical Report has been developed by CEN TC 125 and is aimed at providing guidance regarding factory production control (FPC) for designed masonry mortars (conformity system 2+). For prescribed masonry mortar, plaster and rendering mortar (conformity system 4) there is no requirement for involvement by Notified Bodies (NBs). Manufacturers of prescribed masonry mortars can use the guidance given in this document as a basis for establishing suitable factory production control procedures to enable demonstration of conformity with the standard and the declared values.
This CEN Technical Report has been developed by CEN TC 125 and is aimed at providing guidance regarding factory production control (FPC) for designed masonry mortars (conformity system 2+). For prescribed masonry mortar, plaster and rendering mortar (conformity system 4) there is no requirement for involvement by Notified Bodies (NBs). Manufacturers of prescribed masonry mortars can use the guidance given in this document as a basis for establishing suitable factory production control procedures to enable demonstration of conformity with the standard and the declared values.
CEN/TR 15225:2005 is classified under the following ICS (International Classification for Standards) categories: 03.120.20 - Product and company certification. Conformity assessment; 91.100.10 - Cement. Gypsum. Lime. Mortar. The ICS classification helps identify the subject area and facilitates finding related standards.
You can purchase CEN/TR 15225:2005 directly from iTeh Standards. The document is available in PDF format and is delivered instantly after payment. Add the standard to your cart and complete the secure checkout process. iTeh Standards is an authorized distributor of CEN standards.
CEN/TR 15225:2005 provides a comprehensive framework for factory production control (FPC) tailored specifically for designed masonry mortars, pertinent to the CE marking pursuant to conformity system 2+. This standard serves as an essential resource for manufacturers, outlining the necessary guidelines to ensure compliance and demonstration of conformity with both the standard and the declared values. The scope of this Technical Report is notably well-defined, addressing critical aspects of FPC relevant to manufactured masonry mortars. It delineates processes that manufacturers should implement to achieve and maintain consistent product quality while conforming to regulatory standards. Furthermore, the document acknowledges that while prescribed masonry mortars, plaster, and rendering mortars fall under conformity system 4, the absence of required involvement from Notified Bodies (NBs) empowers manufacturers to exercise autonomy in establishing compliant production practices. One of the significant strengths of CEN/TR 15225:2005 is its clear guidance, which enhances the understanding of essential factory production control processes. This clarity facilitates not only the operational aspects of production but also supports quality assurance, ultimately benefiting manufacturers in meeting market demands. Additionally, the standard emphasizes the importance of aligning production processes with regulatory expectations, thereby fostering trust in the quality and performance of masonry mortars in construction applications. The relevance of CEN/TR 15225:2005 cannot be overstated, particularly in a landscape where manufacturers are increasingly held accountable for product quality and regulatory compliance. This standard stands out as a pivotal tool, enabling manufacturers of designed masonry mortars to systematically implement quality control measures that meet or exceed the requirements set forth by industry regulations. In summary, CEN/TR 15225:2005 effectively addresses the unique needs of the industry, equipping manufacturers with the guidelines necessary for robust factory production control of designed masonry mortars, and promoting adherence to established conformity systems. Its straightforward approach and applicability make it a vital document for those engaged in the production of masonry-related construction materials.
CEN/TR 15225:2005は、設計された組積造モルタルのCEマーキング（適合証明2+）に関する工場生産管理（FPC）に関するガイダンスを提供するために、CEN TC 125によって策定された技術報告書です。この標準は、製造業者が適切な工場生産管理手続きを確立し、標準及び宣言された値への適合を示すための基盤として利用できる情報を提供しています。 この標準の主な強みは、製造業者が必要とする具体的なガイダンスを含んでいる点です。設計された組積造モルタルに関する要件が明確に示されているため、製造プロセスにおける品質管理が容易になります。また、国家機関（NBs）の関与がない規定された組積造モルタル、プラスター及びレンダリングモルタル（適合システム4）に関しても、有用な参考文献となり得ます。この文書は、製造業者が適合システム2+の枠組みで要求される基準を満たすための指導を提供するため、業界での透明性を高める役割を果たします。 さらに、CEN/TR 15225:2005は、EU市場における建築材料の適合性を確保するために重要な要素であり、製造業者にとって信頼性のある品質管理手続きを実施するための基準となります。このように、標準は、現代の建築業界において、持続可能な製品の提供及び品質確保を支えるための重要なガイドラインを提供しており、非常に有用です。
La norme CEN/TR 15225:2005, intitulée "Guidance on Factory Production Control for the CE Marking (Attestation of Conformity 2+) of designed masonry mortars", constitue une référence essentielle pour tous les fabricants de mortiers de maçonnerie conçus. Élaborée par le CEN TC 125, cette documentation offre des directives précieuses sur le contrôle de production en usine (FPC) dans le cadre du système de conformité 2+. Le champ d'application de cette norme est bien défini, et elle clarifie les exigences relatives à la mise en œuvre de procédures de contrôle de la production. Pour les mortiers de maçonnerie prescrits, ainsi que pour les mortiers de plâtre et de revêtement relevant du système de conformité 4, la norme stipule qu'il n'est pas nécessaire d'impliquer des organismes notifiés (NBs). Cela signifie que les fabricants peuvent établir des procédures de contrôle de production en usine efficaces basées sur les recommandations de ce document, facilitant ainsi la démonstration de leur conformité avec les exigences standardisées et les valeurs déclarées. Les forces de la norme résident dans sa capacité à fournir un cadre clair et accessible, permettant aux fabricants de comprendre et de mettre en œuvre les meilleures pratiques de contrôle de production. Elle assure également que les produits commercialisés répondent aux attentes en matière de qualité et de sécurité, essentielles pour obtenir le marquage CE. Ce document est donc extrêmement pertinent pour soutenir les fabricants dans leur parcours vers la conformité et l'amélioration continue de leurs processus de production. En résumé, la CEN/TR 15225:2005 s'affirme comme un outil indispensable pour le secteur des mortiers de maçonnerie, en harmonisant les processus de contrôle de production et en garantissant une conformité robuste, tout en optimisant les pratiques industrielles.
Die CEN/TR 15225:2005 bietet umfassende Leitlinien für die Werksproduktion von Designmörteln im Rahmen der CE-Kennzeichnung (Konformitätsbescheinigung 2+). Als technischer Bericht, der von CEN TC 125 entwickelt wurde, richtet sich dieses Dokument an Hersteller von Designmörteln und stellt sicher, dass das Verständnis und die Implementierung von Werkproduktionskontrollen (FPC) auf klaren und nachvollziehbaren Grundlagen basieren. Ein herausragendes Merkmal der Norm ist ihr umfassender Umfang, da sie spezifische Anleitungen für die Implementierung wirksamer FPC-Verfahren bietet, die es Herstellern ermöglichen, die Konformität mit den Anforderungen der Norm nachzuweisen. Dies ist besonders relevant für die Herstellung und den Einsatz von Designmörteln, da die Gewährleistung von Qualität und Sicherheit entscheidend für die langfristige Leistung dieser Materialien ist. Ein weiterer Pluspunkt der CEN/TR 15225:2005 ist, dass sie den Herstellern hilft, ein solides Fundament für ihre Produktionskontrollen zu schaffen, während sie gleichzeitig die Notwendigkeit der Einbeziehung von benannten Stellen (Notified Bodies, NBs) für vorgeschriebene Mörtelarten (Konformitätssystem 4) vermeidet. Dies fördert die Effizienz und die Eigenverantwortung der Hersteller und minimiert den administrativen Aufwand. Die Relevanz dieser Norm liegt auch darin, dass sie die Industrie in einer Zeit unterstützt, in der der Druck auf Hersteller wächst, qualitativ hochwertige und konforme Produkte zu liefern. Indem CEN/TR 15225:2005 klare Richtlinien bietet, können Hersteller besser auf die Anforderungen des Marktes eingehen und die Zufriedenheit ihrer Kunden gewährleisten. Somit ist die Norm von zentraler Bedeutung für die Sicherstellung von Qualität und Konformität von Designmörteln im europäischen Bauwesen.
CEN/TR 15225:2005는 설계된 조적 모르타르의 CE 마킹(적합성 인증 2+)을 위한 공장 생산 관리(FPC)에 대한 지침을 제공하는 CEN 기술 보고서입니다. 이 표준은 CEN TC 125에 의해 개발되었으며, 특히 조적 모르타르에 대한 적합성 시스템 2+의 범위를 포괄하고 있습니다. 이 표준의 강점 중 하나는 조적 모르타르 제조업체가 품질을 보장하고 규정된 값을 증명할 수 있는 적절한 공장 생산 관리 절차를 수립하는 데 실질적인 지침을 제공한다는 점입니다. 또한, 조정된 모르타르, 플라스터, 그리고 렌더링 모르타르에 대해 적합성 시스템 4는 통지 기관(NB)의 개입이 필요하지 않다는 점을 명확히 하여, 제조업체가 보다 독립적이고 효율적으로 품질 관리를 수행할 수 있도록 합니다. CEN/TR 15225:2005의 중요성은 제품의 일관성을 확보하고, 고객에게 신뢰할 수 있는 제품을 제공함으로써 시장에서의 경쟁력을 강화한다는 것입니다. 이 표준에 따르면, 제조업체는 공장 내에서의 생산 절차를 체계적으로 관리하고, 그 결과를 문서화하여 명확히 할 수 있는 기회를 가집니다. 설계된 조적 모르타르에 대한 적합성 규정을 준수하기 위해 필수적인 지침을 제공함으로써, 이 표준은 산업계에 실질적인 기여를 할 수 있습니다. 따라서 CEN/TR 15225:2005는 조적 모르타르의 품질 보증과 규정 준수를 위해 반드시 참고해야 할 중요한 문서이며, 공장 생산 관리의 기준을 명확히 설정하는 데 큰 역할을 합니다.
Questions, Comments and Discussion
Ask us and Technical Secretary will try to provide an answer. You can facilitate discussion about the standard in here.
Loading comments...