Terminations for steel wire ropes - Safety - Part 5: U-bolt wire rope grips

This European Standard has been prepared to provide a means of conforming with the essential safety requirements of the Machinery Directive and associated EFTA Regulations.
Purchasers ordering to this standard are advised to specify in their purchasing contract that the supplier operates a quality assurance system applicable to the relevant part of this standard (e.g. EN ISO 9001) to ensure themselves that products claimed to comply consistently achieve the required level of quality.

Endverbindungen für Drahtseile aus Stahldraht - Sicherheit - Teil 5: Drahtseilklemmen mit U-förmigem Klemmbügel

Diese Europäische Norm legt die Mindestanforderungen an Drahtseilklemmen mit U-förmigem Klemmbügel aus
Eisenwerkstoffen und an die sichere Funktion von Seilendverbindungen mit Drahtseilklemmen mit U-förmigem Klemmbügel entsprechend der vom Hersteller der Drahtseilklemmen vorgesehenen Verwendung fest.
Geeignete Anwendungsfälle sind das Aufhängen statischer Lasten und einmalige Hebevorgänge, die von einer sachkundigen Person unter Berücksichtigung der entsprechenden Sicherheitsfaktoren geprüft wurden.
Drahtseilklemmen mit U-förmigem Klemmbügel sind nicht für die Verwendung bei Spiralseilen geeignet.
Die Verwendung von Drahtseilklemmen mit U-förmigem Klemmbügel als primäre Sicherungsvorrichtungen bei
Förderanlagen im Bergbau, in Seiltrieben von Kränen oder für Endverbindungen bei Anschlagseilen für allgemeine Hebezwecke ist nicht Gegenstand dieser Norm.
Beispiele für Seilklemmen und entsprechende Montageanweisungen sind in den informativen Anhängen A und B angegeben.
Gefährdungen, die in dieser Norm behandelt werden, sind in Abschnitt 4 angegeben.

Terminaisons pour câbles en acier - Sécurité - Partie 5: Serre-câbles à étrier en U

La présente Norme européenne spécifie les prescriptions minimales pour les terminaisons des serre-câbles à étrier
en U fabriqués à partir de matériaux ferreux et pour le comportement sûr des terminaisons à oeil fixées aux
serre-câbles à étrier en U, destinés à l’utilisation prévue par le fabricant du serre-câble.
Parmi les utilisations adaptées figurent la suspension de charges statiques et les opérations de levage ponctuelles
qui ont été évaluées par une personne compétente en tenant compte des facteurs de sécurité appropriés.
Les serre-câbles à étrier en U ne sont pas adaptés à l’utilisation avec les câbles monotorons.
La présente norme ne couvre pas les serre-câbles utilisés comme dispositif principal de retenue sur les monte-charge
de mines, les appareils de levage pour grues ou les terminaisons à oeil pour élingues d’usage courant.
Des exemples de serre-câbles avec les instructions de montage sont donnés dans les annexes informatives A et B.
Les phénomènes dangereux couverts par la présente norme sont identifiés à l’article 4.

Zaključki jeklenih žičnih vrvi - Varnost - 5. del: Vrvne prižemke oblike U (žabice)

General Information

Status
Published
Publication Date
21-Oct-2008
Current Stage
9093 - Decision to confirm - Review Enquiry
Completion Date
03-Dec-2018

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2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Endverbindungen für Drahtseile aus Stahldraht - Sicherheit - Teil 5: Drahtseilklemmen mit U-förmigem KlemmbügelTerminaisons pour câbles en acier - Sécurité - Partie 5: Serre-câbles à étrier en UTerminations for steel wire ropes - Safety - Part 5: U-bolt wire rope grips77.140.99Drugi železni in jekleni izdelkiOther iron and steel products53.020.30Pribor za dvigalno opremoAccessories for lifting equipmentICS:Ta slovenski standard je istoveten z:EN 13411-5:2003+A1:2008SIST EN 13411-5:2004+A1:2008en,fr01-december-2008SIST EN 13411-5:2004+A1:2008SLOVENSKI

STANDARD
SIST EN 13411-5:2004+A1:2008
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 13411-5:2003+A1
October 2008 ICS 21.060.70; 53.020.30 Supersedes EN 13411-5:2003 English Version
Terminations for steel wire ropes - Safety - Part 5: U-bolt wire rope grips

Terminaisons pour câbles en acier - Sécurité - Partie 5: Serre-câbles à étrier en U

Endverbindungen für Drahtseile aus Stahldraht -Sicherheit - Teil 5: Drahtseilklemmen mit U-förmigem Klemmbügel This European Standard was approved by CEN on 25 March 2003 and includes Amendment 1 approved by CEN on 18 September 2008.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.

EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36

B-1050 Brussels © 2008 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13411-5:2003+A1:2008: ESIST EN 13411-5:2004+A1:2008

EN 13411-5:2003+A1:2008 (E) 2 Contents Page Foreword..............................................................................................................................................................4 Introduction.........................................................................................................................................................5 1 Scope......................................................................................................................................................5 2 Normative references............................................................................................................................5 3 Terms and definitions...........................................................................................................................6 4 List of hazards........................................................................................................................................6 Table 1 — Hazards and associated requirements...........................................................................................6 5 Safety requirements and/or measures................................................................................................7 5.1 Materials.................................................................................................................................................7 5.2 Mechanical properties...........................................................................................................................7 6 Verification of safety requirements......................................................................................................7 6.1 Qualification of personnel....................................................................................................................7 6.2 Type testing............................................................................................................................................7 7 Information for use................................................................................................................................8 7.1 Identification marking...........................................................................................................................8 7.2 Fitting instructions................................................................................................................................9 7.3 Certificate...............................................................................................................................................9 Annex A (informative)

Specification for construction and sizes for one design of grip - 1......................10 A.1 General..................................................................................................................................................10 A.2 Material.................................................................................................................................................10 A.3 Dimensions...........................................................................................................................................11 Figure A.1 — Wire rope grip............................................................................................................................11 Figure A.2 — Bridge.........................................................................................................................................11 Figure A.3 — U-bolt..........................................................................................................................................11 Figure A.4 — Collar nut....................................................................................................................................11 Table A.1 — Dimensions (see Figures A1, A2, A3 and A4)..........................................................................12 A.4 Fitting instructions..............................................................................................................................12 Figure A.5 — Spacing for grips.......................................................................................................................12 Table A.2 — Torque and number of wire rope grips.....................................................................................13 Annex B (informative)

Specification for construction and sizes for one design of grip - 2......................14 B.1 General..................................................................................................................................................14 B.2 Material.................................................................................................................................................14 B.3 Dimensions...........................................................................................................................................15 Table B.1 — Dimensions (see Figures B.1, B.2, B.3 and B.4)......................................................................16 B.4 Fitting instructions..............................................................................................................................17 Figure B.5 — Sequence of fitting grips..........................................................................................................17 Table B.2 — Torque and number of grips......................................................................................................18 Annex ZA (informative)

!!!!Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC"""".......................................................................................19 SIST EN 13411-5:2004+A1:2008

EN 13411-5:2003+A1:2008 (E) 3 Annex ZB (informative)

!!!!Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC""""..................................................................................20 Bibliography......................................................................................................................................................21

SIST EN 13411-5:2004+A1:2008

EN 13411-5:2003+A1:2008 (E) 4 Foreword This document (EN 13411-5:2003+A1:2008) has been prepared by Technical Committee CEN/TC 168 “Chains, ropes, webbing, slings and accessories - Safety”, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2009, and conflicting national standards shall be withdrawn at the latest by December 2009. This document supersedes EN 13411-5:2003. This document includes Amendment 1, approved by CEN on 2008-09-18. The start and finish of text introduced or altered by amendment is indicated in the text by tags !". This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). !For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document." Annexes A and B are informative. This European Standard also contains a Bibliography. The other Parts of this European Standard are: Part 1: Thimbles for steel wire rope slings Part 2: Splicing of eyes for wire rope slings Part 3: Ferrules and ferrule-securing Part 4: Metal and resin socketing Part 6: Asymmetric wedge socket

Part 7: Symmetric wedge socket

According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. SIST EN 13411-5:2004+A1:2008

EN 13411-5:2003+A1:2008 (E) 5 Introduction This European Standard has been prepared to provide a means of conforming with the essential safety requirements of the Machinery Directive and associated EFTA Regulations. Purchasers ordering to this standard are advised to specify in their purchasing contract that the supplier operates a quality assurance system applicable to the relevant part of this standard (e.g. EN ISO 9001) to ensure themselves that products claimed to comply consistently achieve the required level of quality. 1 Scope This European Standard specifies the minimum requirements for U-bolt wire rope grips manufactured from ferrous materials and the safe behaviour of eye terminations secured by U-bolt wire rope grips for use as intended by the manufacturer. Suitable uses include suspending static loads and single use lifting operations which have been assessed by a competent person taking into account appropriate safety factors. U-bolt wire rope grips are not suitable for use with spiral ropes. This standard does not cover U-bolt wire rope grips as the primary securing devices on mine hoists, crane hoists or eye terminations for slings for general lifting service. Examples of grips together with fitting instructions are given in informative annexes A and B. The hazards covered by this standard are identified in clause 4. 2 Normative references This European Standard incorporates by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text, and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies (including amendments). EN 292-2:1991, Safety of machinery – Basic concepts, general principles for design – Part 2: Technical principles and specifications. EN 1050:1996, Safety of machinery – Principles for risk assessment. EN 1562, Founding – Malleable cast irons. EN 12385-1:2002, Steel wire ropes – Safety – Part 1: General requirements. EN 12385-2:2003, Steel wire ropes – Safety – Part 2: Definitions, designation and classification. EN 20898-2, Mechanical properties of fasteners — Part 2: Nuts with specified proof load values – Coarse thread (ISO 898-2:1992). EN ISO 898-1, Mechanical properties of fasteners made of carbon steel and alloy steel - Part 1: Bolts, screws and studs (ISO 898-1:1999). SIST EN 13411-5:2004+A1:2008

EN 13411-5:2003+A1:2008 (E) 6 EN ISO 4759-1, Tolerances for fasteners Part 1: Bolts, screws, studs and nuts - Product grades A, B and C (ISO 4759-1:2000). EN ISO 7500-1, Metallic materials - Verification of static uniaxial testing machines - Part 1: Tension/compression testing machines (ISO 7500-1:1999). 3 Terms and definitions For the purposes of this European Standard the terms and definitions given in EN 12385-2:2003 and the following apply: 3.1 U-bolt wire rope grip U-bolt wire rope grip: assembly consisting of a U-bolt, bridge and nuts that allow for two parts of rope to be pressed together when the nuts are tightened

3.2 grip-secured eye termination grip-secured eye termination: eye termination secured by wire rope grips fitted in accordance with the manufacturer’s instructions 4 List of hazards Accidental release of a load, or release of a load due to failure of a wire rope grip puts at risk either directly or indirectly the safety or health of those persons within the danger zone. Temperature hazard is not covered as in use temperature is limited by the wire rope. Table 1 contains those hazards that require action to reduce risk identified by risk assessment as being specific and significant for wire rope grips. Table 1 — Hazards and associated requirements Hazards identified in annex A of EN 1050:1996 Relevant clause of annex A of EN 292-2:1991 Relevant clause/subclause of this standard 1 Mechanical hazard due to inadequacy of strength 1.3.2 4.1.2.3 4.1.2.5 4.2.4 1.7.3 4.3.1 4.2.4

5 5 6
6 1.7 Puncture hazard 1.3 5 10.4 Errors of fitting hazard 1.5.4 7
SIST EN 13411-5:2004+A1:2008

EN 13411-5:2003+A1:2008 (E) 7 5 Safety requirements and/or measures 5.1 Materials 5.1.1 U-bolt Carbon steel with at least property class 5.8 but not more than property class 8.8 in accordance with

EN ISO 898-1. 5.1.2 Bridge Malleable cast iron grade W40-05 or B35-10 in accordance with EN 1562; or forged non-ageing carbon steel. 5.1.3 Nut Carbon steel with at least property class 5 in accordance with EN 20898-2 and product grade A in accordance with EN ISO 4759-1. 5.2 Mechanical properties 5.2.1 Grip security/tensile efficiency of grip-secured eye termination When tested in accordance with 6.2.2 the grip-secured eye termination shall withstand a force of at least 80% of the minimum breaking force of the rope held for 5 minutes without the rope slipping more than 1 mm at the grip-secured eye termination. 5.2.2 Pulsatory fatigue behaviour of grip-secured eye termination When tested in accordance with 6.2.3 the grip-secured eye termination shall withstand a minimum of

20 000 cycles.

The same grip-secured eye termination subjected to the pulsatory test above shall then be tested in accordance with 6.2.2, after which the grips shall not exhibit any visible cracks, deformation or other damage. 6 Verification of safety requirements 6.1 Qualification of personnel All testing and examination shall be carried out by a competent person. 6.2 Type testing 6.2.1 General In order to prove the design, material and method of manufacture, testing shall be carried out on each class of rope for which the grips are designed. The grade of the rope shall be the highest for which the grips are designed.

Where grips are intended for use with single layer ropes with a fibre core and a steel core, testing shall be carried out on both.

At least three assemblies having a grip-secured eye termination at one end shall be tested.

NOTE The number of tests is regarded as two for assemblies having grip-secured eye terminations at both ends. SIST EN 13411-5:2004+A1:2008

EN 13411-5:2003+A1:2008 (E) 8 For both tests described below, the applied force shall be transmitted to the grip-secured eye termination via a round pin(s). The angle subtende

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