Drilling and foundation equipment - Safety - Part 6: Jetting, grouting and injection equipment

This European Standard, together with part 1, deals with all significant hazards for jetting, grouting and injection equipment when they are used as intended and under the conditions of misuse which are reasonably foreseeable by the manufacturer associated with the whole life time of the machine (see Clause 4).
The requirements of this part are complementary to the common requirements formulated in EN 16228 1:2014
This document does not repeat the requirements from EN 16228 1:2014, but adds or replaces the requirements for application for jetting, grouting and injection equipment.
Rigs for drilling, vibrating, pile driving, to be used for preparing holes for these applications are covered by EN 16228 2:2014 and/or EN 16228 4:2014.
Jetting, grouting and injection equipment is used in the preparation, transfer and application of grouting materials used for either:
—   the improvement of ground condition; or
—   the filling of voids e.g. around piles or ground anchors.
Jetting, grouting and injection equipment are constituted by all equipment and installations, operated by hand or electrically, pneumatically, mechanically or hydraulically powered, necessary for the following:
—   mixing, storing, measuring and pumping of substances (cement suspension, mortar or chemical liquids/mixtures);
—   jetting, grouting and injection processes (of/into subsoil) with low, medium or high pressure or vacuum systems;
—   all types of pressure and wear resistant grout hoses, fittings, quick release coupling with thread or hose connection, ball valves and flexible pipes;
—   all control systems, electrical or mechanical pressure and flow recorders, for monitoring the grouting;
—   all jetting, grouting and injection accessories, such as: special tools, lances, rods, sockets, packers, retention clamps and swivel hooks.

Geräte für Bohr- und Gründungsarbeiten - Sicherheit - Teil 6: Geräte für Injektionsarbeiten

Diese Europäische Norm behandelt zusammen mit Teil 1 alle wesentlichen Gefährdungen für Geräte für Injektionsarbeiten, wenn sie bestimmungsgemäß und unter den Bedingungen der Fehlanwendung, die vernünftigerweise vom Hersteller vorhersehbar sind und mit der gesamten Lebensdauer der Maschine in Verbindung stehen, verwendet werden (siehe Abschnitt 4).
Die Anforderungen in diesem Teil gelten zusätzlich zu den in EN 16228-1:2014 gestellten Anforderungen.
Das vorliegende Dokument wiederholt nicht die Anforderungen von EN 16228-1:2014, sondern ergänzt oder ersetzt die Anforderungen für die Anwendung von Geräten für Injektionsarbeiten.
Geräte zum Bohren, Vibrationsbohren, Pfahlrammen, die zum Herstellen von Löchern für diese Anwendungen verwendet werden, werden in EN 16228-2:2014 und/oder EN 16228-4:2014 behandelt.
Geräte für Injektionsarbeiten werden zur Vorbereitung, zum Transport und zur Anwendung von Injektions-materialien verwendet, entweder:
-   zur Verbesserung von Bodenverhältnissen; oder
-   zum Füllen von Hohlräumen, z. B. um Pfähle oder Bodenverankerungen herum.
Geräte für Injektionsarbeiten umfassen sämtliche von Hand oder elektrisch betriebenen Geräte und Anlagen mit pneumatischem, mechanischem oder hydraulischem Antrieb, die für Folgendes notwendig sind:
-   Mischen, Lagern, Messen und Pumpen von Substanzen (Zementaufschlämmung, Mörtel oder chemische Flüssigkeiten/Gemische);
-   Injektionsverfahren (vom/in den Untergrund) mit niedrigem, mittlerem oder Hochdruck bzw. Vakuum-systemen;
-   alle Arten von druck- und abnutzungsbeständigen Injektionsschläuchen, Befestigungen, schnell lösbaren Kupplungen mit Schraub- oder Schlauchverbindung, Kugelhähnen und elastischen Rohren;
-   alle Steuerungssysteme, elektrische oder mechanische Druck- und Durchfluss-Aufzeichnungsgeräte zum Überwachen des Verpressens;
-   sämtliches Injektionszubehör, wie etwa: besondere Werkzeuge, Lanzen, Gestänge, Hülsen/Muffen, Füll-geräte, Halteklemmen und Wirbelhaken.

Machines de forage et de fondation - Sécurité - Partie 6: Machines pour traitement des sols par injection et machines pour injection des sols par jet

La présente Norme européenne traite de tous les phénomènes dangereux significatifs liés aux machines de réalisation par jet de structure de sol ciment, de cimentation et d’injection, lorsqu'elles sont utilisées normalement et dans les conditions prévues par le fabricant associés à toute la durée de vie des machines (voir Article 4).
Les prescriptions figurant dans la présente partie viennent en complément des prescriptions communes spécifiées dans le FprEN 16228-1:2013.
Le présent document ne répète pas les prescriptions du FprEN 16228-1, mais ajoute ou remplace les prescriptions applicables aux machines de réalisation par jet de structure de sol ciment, de cimentation et d’injection.
Les machines de forage, de vibration et de battage de pieux devant être utilisées pour préparer les forages pour ces applications sont couvertes par le FprEN 16228-2 et/ou le FprEN 16228-4.
Les machines de réalisation par jet de structure de sol ciment, de cimentation et d’injection sont employées lors de la préparation, du transfert et de la mise en œuvre des matériaux de cimentation dans les deux cas suivants :
   l'amélioration des conditions de sol ; ou
   le remplissage des vides, par exemple autour des pieux ou des tirants d'ancrage.
Les machines de réalisation par jet de structure de sol ciment, de cimentation et d’injection sont constituées de toutes les machines et des installations à commande manuelle, électrique, pneumatique, mécanique ou hydraulique, nécessaires pour :
   le mélange, le stockage, la mesure et le pompage de substances (suspension de ciment, mortier, liquides ou mélanges chimiques) ;
   les processus de réalisation par jet de structure de sol ciment au jet, de cimentation et d'injection (du ou dans le sol) à l'aide de systèmes à basse, moyenne ou haute pression, ou sous vide ;
   tous les types de tuyauteries de cimentation, de raccords à couplage rapide ou filetés, de flexibles de liaison, de soupapes et de conduites flexibles résistant à la pression et à l'abrasion ;
   tous les systèmes de contrôle, tels qu'enregistreurs de pression et de débit, électriques ou mécaniques, utilisés pour la surveillance de la cimentation ;
   tous les accessoires pour réalisation par jet de structure de sol ciment, de cimentation et d'injection tels que : outillages spéciaux, lances, tiges, manchons, obturateurs, brides de fixation et têtes de suspension tournantes.

Oprema za vrtanje in temeljenje - Varnost - 6. del: Oprema za vpihavanje, nanašanje malte in vbrizgavanje

Standard EN 16228-6 skupaj s 1. delom obravnava vsa večja tveganja za opremo za vpihavanje, nanašanje malte in vbrizgavanje, če se uporablja, kot je bilo predvideno, in pod pogoji nepravilne uporabe, ki jih je razumno predvidel proizvajalec, v zvezi s celotno življenjsko dobo opreme (gl točko 4). Zahteve iz tega dela dopolnjujejo splošne zahteve iz standarda EN 16228-1:2014. Ta dokument ne ponavlja zahtev iz standarda EN 16228-1:2014, temveč dodaja ali nadomešča zahteve za uporabo opreme za vpihavanje, nanašanje malte in vbrizgavanje. Oprema za vrtanje, vibriranje, zabijanje pilotov, ki se uporablja za pripravo lukenj za te uporabe, je opisana v standardih EN 16228-2:2014 in/ali EN 16228-4:2014.

General Information

Status
Published
Publication Date
20-May-2014
Current Stage
9093 - Decision to confirm - Review Enquiry
Completion Date
20-May-2021

RELATIONS

Effective Date
23-Oct-2010
Effective Date
28-May-2014

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2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Oprema za vrtanje in temeljenje - Varnost - 6. del: Oprema za vpihavanje, nanašanje malte in vbrizgavanjeGeräte für Bohr- und Gründungsarbeiten - Sicherheit - Teil 6: Geräte für InjektionsarbeitenMachines de forage et de fondation - Sécurité - Partie 6: Machines de réalisation par jet de structure de sol ciment, de cimentation et d'injectionDrilling and foundation equipment - Safety - Part 6: Jetting, grouting and injection equipment93.020Zemeljska dela. Izkopavanja. Gradnja temeljev. Dela pod zemljoEarthworks. Excavations. Foundation construction. Underground works53.100Stroji za zemeljska delaEarth-moving machineryICS:Ta slovenski standard je istoveten z:EN 16228-6:2014SIST EN 16228-6:2014en,fr01-oktober-2014SIST EN 16228-6:2014SLOVENSKI

STANDARDSIST EN 996:2000+A3:2009SIST EN 791:2000+A1:20091DGRPHãþD
SIST EN 16228-6:2014
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 16228-6

May 2014 ICS 93.020 Supersedes EN 791:1995+A1:2009, EN 996:1995+A3:2009English Version

Drilling and foundation equipment - Safety - Part 6: Jetting, grouting and injection equipment

Machines de forage et de fondation - Sécurité - Partie 6: Machines pour traitement des sols par injection et machinespour injection des sols par jet

Geräte für Bohr- und Gründungsarbeiten - Sicherheit - Teil 6: Geräte für Injektionsarbeiten This European Standard was approved by CEN on 6 March 2014.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom.

EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre:
Avenue Marnix 17,

B-1000 Brussels © 2014 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 16228-6:2014 ESIST EN 16228-6:2014

EN 16228-6:2014 (E) 2 Contents Page Foreword ..............................................................................................................................................................3 Introduction .........................................................................................................................................................4 1 Scope ......................................................................................................................................................5 2 Normative references ............................................................................................................................5 3 Terms and definitions ...........................................................................................................................6 4 List of additional significant hazards ..................................................................................................7 5 Safety requirements and/or protective measures ..............................................................................7 5.1 General ....................................................................................................................................................7 5.2 Components ...........................................................................................................................................8 5.2.1 Fluid pumps, hoses and mixers ...........................................................................................................8 5.2.2 Working conditions ...............................................................................................................................8 5.2.3 Additional requirements for hazardous gases ...................................................................................8 5.2.4 Remote control .......................................................................................................................................8 5.2.5 Additional requirements for hoses used for jet-grouting ..................................................................8 5.2.6 Emergency stops for jet-grouting ........................................................................................................8 5.2.7 Hose fastening for jet-grouting ............................................................................................................8 5.2.8 Burst safety factors for jet-grouting hoses .........................................................................................8 5.2.9 Conditions for testing the high pressure jet of jet-grouting drill rigs ..............................................9 5.3 Dust .........................................................................................................................................................9 6 Verification of the safety requirements and/or protective measures ...............................................9 6.1 General ....................................................................................................................................................9 6.2 Functional test .................................................................................................................................... 10 7 Information for use ............................................................................................................................. 10 7.1 Operator’s manual .............................................................................................................................. 10 7.2 Maintenance instructions .................................................................................................................. 11 Annex A (normative)

Noise test code ............................................................................................................ 12 Annex ZA (informative)

Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC ....................................................................................... 13 Bibliography ..................................................................................................................................................... 14

SIST EN 16228-6:2014

EN 16228-6:2014 (E) 3 Foreword This document (EN 16228-6:2014) has been prepared by Technical Committee CEN/TC 151 “Construction equipment and building material machines - Safety”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by November 2014 and conflicting national standards shall be withdrawn at the latest by November 2014. This document supersedes EN 791:1995+A1:2009, EN 996:1995+A3:2009. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. This European Standard is divided into several parts and covers drilling and foundation equipment. Part 1 contains requirements that are/may be common to all drilling and foundation equipment. Other parts contain additional requirements for specific machines that supplement or modify the requirements of part 1. Compliance with the clauses of part 1 together with those of a relevant specific part of this standard giving requirements for a particular machine provides one means of conforming with the essential health and safety requirements of the Directive concerned. When a relevant specific part does not exist, part 1 can help to establish the requirements for the machine, but will not by itself provide a means of conforming to the relevant essential health and safety requirements of the Directive. This European Standard, EN 16228, Drillling and foundation equipment – Safety, consists of the following parts: — Part 1: Common requirements — Part 2: Mobile drill rigs for civil and geotechnical engineering, quarrying and mining — Part 3: Horizontal directional drilling equipment (HDD) — Part 4: Foundation equipment — Part 5: Diaphragm walling equipment — Part 6: Jetting, grouting and injection equipment — Part 7: Interchangeable auxiliary equipment According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. SIST EN 16228-6:2014

EN 16228-6:2014 (E) 4 Introduction This document is a type C standard as stated in EN ISO 12100. The machinery concerned and the extent to which hazards are covered are indicated in the scope of this standard. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for drilling and foundation equipment that have been designed and built according to the provisions of this type C standard. SIST EN 16228-6:2014

EN 16228-6:2014 (E) 5 1 Scope This European Standard, together with part 1, deals with all significant hazards for jetting, grouting and injection equipment when they are used as intended and under the conditions of misuse which are reasonably foreseeable by the manufacturer associated with the whole life time of the machine (see Clause 4). The requirements of this part are complementary to the common requirements formulated in EN 16228-1:2014 This document does not repeat the requirements from EN 16228-1:2014, but adds or replaces the requirements for application for jetting, grouting and injection equipment. Rigs for drilling, vibrating, pile driving, to be used for preparing holes for these applications are covered by EN 16228-2:2014 and/or EN 16228-4:2014. Jetting, grouting and injection equipment is used in the preparation, transfer and application of grouting materials used for either: — the improvement of ground condition; or — the filling of voids e.g. around piles or ground anchors. Jetting, grouting and injection equipment are constituted by all equipment and installations, operated by hand or electrically, pneumatically, mechanically or hydraulically powered, necessary for the following: — mixing, storing, measuring and pumping of substances (cement suspension, mortar or chemical liquids/mixtures); — jetting, grouting and injection processes (of/into subsoil) with low, medium or high pressure or vacuum systems; — all types of pressure and wear resistant grout hoses, fittings, quick release coupling with thread or hose connection, ball valves and flexible pipes; — all control systems, electrical or mechanical pressure and flow recorders, for monitoring the grouting; — all jetting, grouting and injection accessories, such as: special tools, lances, rods, sockets, packers, retention clamps and swivel hooks. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referen

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