SIST EN 12158-2:2002+A1:2010
(Main)Builders' hoists for goods - Part 2: Inclined hoists with non-accessible load carrying devices
Builders' hoists for goods - Part 2: Inclined hoists with non-accessible load carrying devices
This standard deals with power operated temporarily installed builders hoists intended for use by persons who are permitted to enter sites of engineering and construction, serving either one upper landing or a work area extending to the end of the guides, (e.g. a roof) having a load carrying device (lcd): - which is intended for the transportation of goods only; - where it is forbidden for persons to step upon it at any time; - which is guided; - which is designed to travel at an angle of at least 30 degrees to the vertical but may be used at any angle between the vertical and the maximum inclination as specified by the manufacturer; - which is sustained by steel wire rope and a positive drive system; - which is controlled by hold-to-run controls by the operator; - which does not benefit from the use of any counterweight; - which has a maximum rated load of 300 kg; - which has a maximum speed of 1,00 m/s; and where the guides require support from separate structures. The standard identifies hazards as listed in clause 4, which arise during the various phases in the life of such equipment and describes methods for the elimination or reduction of these hazards when used as intended by the manufacturer. The safety requirements and/or measures of this standard deal with the design of the base frame, guide rails, lcd, drive unit, electrical and/or hydraulic installation and the control of the hoist. Included is the design of any guide rail support but not the design of the supporting structure (e.g. building or scaffold) and any ties. Other aspects such as base enclosure, the design of any concrete, hard core, timber or other foundation arrangement, hoistway protection and the upper landing are dealt with in the users' manual section of this standard.
Bauaufzüge für den Materialtransport - Teil 2: Schrägaufzüge mit nicht betretbaren Lastaufnahmemitteln
Diese Norm behandelt kraftbetriebene, vorübergehend errichtete Bauaufzüge, die für die Benutzung durch Personen bestimmt sind, denen das Betreten von Baustellen und technischen Anlagen erlaubt ist. Die Aufzüge bedienen entweder eine obere Ladestelle oder einen Arbeitsbereich, der am Ende der Schienen liegt (z.B. ein Dach), und haben ein Lastaufnahmemittel: - das nur für den Materialtransport vorgesehen ist; - das niemals von Personen betreten werden darf; - das geführt wird; etc.
Monte-matériaux - Partie 2: Monte-matériaux inclinés à dispositifs porte-charge non accessible
1.1 La présente norme traite des élévateurs de chantier motorisés, installés temporairement, (appelés «montes-matériaux» par la suite) destinés à être utilisés par des personnes autorisées à pénétrer sur des sites industriels et des chantiers, desservant soit un palier supérieur, soit une zone de travail s'étendant jusqu'aux extrémités des guides (par exemple un toit) et possédant un dispositif porte-charge (dpc) :
- qui est conçu pour le transport de matériaux uniquement ;
- auquel l'accès des personnes est tout le temps interdit ;
- qui est guidé ;
- qui est conçu pour se déplacer à un angle d'au moins 30° par rapport à la verticale mais peut être utilisé à tout angle entre la verticale et l’inclinaison maximale spécifiée par le fabricant ;
- qui est soutenu par un système à câble et à entraînement positif ;
- qui est commandé par des commandes à action maintenue par l’opérateur ;
- qui ne bénéficie de l'utilisation d'aucun contrepoids ;
- qui a une charge nominale maximale de 300 kg ;
- qui a une vitesse maximale de 1,00 m/s ;
et où les guides nécessitent le soutien de constructions distinctes.
1.2 La norme identifie des risques répertoriés dans l'article 4, apparaissant au cours des diverses phases de la vie d'un tel équipement et décrit des méthodes pour supprimer ou réduire ces risques, à condition que l’appareil soit utilisé comme prévu par le fabricant.
1.3 La présente norme européenne ne spécifie pas les prescriptions complémentaires pour :
- l'utilisation du monte-matériaux dans des conditions particulièrement difficiles (par exemple, dans des zones climatiques extrêmes ou en cas de champs magnétiques forts) ;
- la protection antifoudre ;
- l'utilisation avec des exigences exceptionnelles (par exemple, dans des atmosphères où il y a un risque d'explosion) ;
- la compatibilité électromagnétique (émission, immunité) ;
Gradbena dvigala za prevoz materiala - 2. del: Poševna dvigala z nedostopnim sredstvom za prevoz tovora (vključno z dopolnilom A1)
Ta standard obravnava začasno nameščena električna gradbena dvigala, namenjena osebam, ki lahko vstopajo na delovišča in gradbišča, s pripustom ene zgornje nakladalne ali delovne površine, ki sega do konca vodila (npr. strehe) in ima napravo za nošenje tovora (lcd): - ki so namenjena le prevozu materiala; - pri katerih je osebam stalno prepovedan vstop; - ki so vodena; - ki so namenjena potovanju pod kotom vsaj 30 stopinj odmika od navpičnice, vendar se lahko uporabljajo pod katerim koli kotom med navpičnico in največjim nagibom, kot določi proizvajalec; - ki jih nosi jeklena vrv in pozitivni pogonski sistem; - ki jih operater nadzoruje s pridržitvenim krmiljenjem; - ki nimajo protiuteži; - ki imajo maksimalno nazivno obremenitev 300 kg; - ki imajo maksimalno hitrost 1,00 m/s; in pri katerih vodila potrebujejo podporo ločenih konstrukcij. Ta standard opredeljuje nevarnosti, navedene v Klavzuli 4, ki nastanejo med različnimi fazami življenjske dobe take opreme, in opisuje metode za odpravo ali zmanjšanje teh nevarnosti, kadar se oprema uporablja kot predvideno s strani proizvajalca. Varnostne zahteve in/ali ukrepi tega standarda obravnavajo zasnovo nosilnega okvira, vodilnih tračnic, sredstev za prevoz tovora, pogonske enote, električnih in/ali hidravličnih instalacij in nadzor dvigala. Vključena je zasnova opor za vodilne tračnice, ne pa zasnova podpornih konstrukcij (npr. zgradbe ali odra) in vezi. Druge vidike, kot so nosilni ograjeni prostor, zasnova postavitve podlage iz betona, trdega jedra, lesa ali drugega materiala, zaščita jaška in zgornje nakladalne površine, obravnava priročniški del tega standarda.
General Information
Relations
Standards Content (Sample)
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.QHGRVWRSQLPBauaufzüge für den Materialtransport - Teil 2: Schrägaufzüge mit nicht betretbaren LastaufnahmemittelnMonte-matériaux - Partie 2: Monte-matériaux inclinés à dispositifs porte-charge non accessibleBuilders' hoists for goods - Part 2: Inclined hoists with non-accessible load carrying devices53.020.99Druga dvigalna opremaOther lifting equipmentICS:Ta slovenski standard je istoveten z:EN 12158-2:2000+A1:2010SIST EN 12158-2:2002+A1:2010en,fr,de01-oktober-2010SIST EN 12158-2:2002+A1:2010SLOVENSKI
STANDARDSIST EN 12158-2:20021DGRPHãþD
SIST EN 12158-2:2002+A1:2010
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 12158-2:2000+A1
July 2010 ICS 91.140.90 Supersedes EN 12158-2:2000English Version
Builders' hoists for goods - Part 2: Inclined hoists with non-accessible load carrying devices
Monte-matériaux - Partie 2: Monte-matériaux inclinés à dispositifs porte-charge non accessible
Bauaufzüge für den Materialtransport - Teil 2: Schrägaufzüge mit nicht betretbaren LastaufnahmemittelnThis European Standard was approved by CEN on 9 September 2000 and includes Amendment 1 approved by CEN on 12 June 2010.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre:
Avenue Marnix 17,
B-1000 Brussels © 2010 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 12158-2:2000+A1:2010: ESIST EN 12158-2:2002+A1:2010
EN 12158-2:2000+A1:2010 (E) 2 Contents Page Foreword .3Introduction .41Scope .42Normative references .63Terms and definitions .74List of hazards .85Safety requirements and/or measures . 106Verification . 257User Information . 29Annex A (normative)
European stormwind map . 36Annex B (informative)
!Electric safety devices" . 37Annex ZA (informative)
!Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC" . 38Bibliography . 39 SIST EN 12158-2:2002+A1:2010
EN 12158-2:2000+A1:2010 (E) 3 Foreword This document (EN 12158-2:2000+A1:2010) has been prepared by Technical Committee CEN/TC 10 "Lifts, escalators and moving walks", the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by January 2011, and conflicting national standards shall be withdrawn at the latest by January 2011. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights. This document includes Amendment 1, approved by CEN on 2010-06-12. This document supersedes EN 12158-2:2000. The start and finish of text introduced or altered by amendment is indicated in the text by tags!"This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
SIST EN 12158-2:2002+A1:2010
EN 12158-2:2000+A1:2010 (E) 4 Introduction This standard is one of a series of standards produced by CEN/TC 10/SC 1 as part of the CEN programme of work to produce machinery safety standards. The standard is a Type C standard relating to safety for builders hoists for goods. The extent to which hazards are covered is indicated in the scope of this standard. In addition, machinery should comply as appropriate with !EN ISO 12100:2003" for hazards which are not covered by this standard. !When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this European Standard." 1 Scope 1.1 This standard deals with power operated temporarily installed builders hoists intended for use by persons who are permitted to enter sites of engineering and construction, serving either one upper landing or a work area extending to the end of the guides, (e.g. a roof) having a load carrying device (lcd): which is intended for the transportation of goods only; where it is forbidden for persons to step upon it at any time; which is guided; which is designed to travel at an angle of at least 30 degrees to the vertical but may be used at any angle between the vertical and the maximum inclination as specified by the manufacturer; which is sustained by steel wire rope and a positive drive system; which is controlled by hold-to-run controls by the operator; which does not benefit from the use of any counterweight; which has a maximum rated load of 300 kg; which has a maximum speed of 1,00 m/s; and where the guides require support from separate structures. SIST EN 12158-2:2002+A1:2010
EN 12158-2:2000+A1:2010 (E) 5 1.2 The standard identifies hazards as listed in clause 4, which arise during the various phases in the life of such equipment and describes methods for the elimination or reduction of these hazards when used as intended by the manufacturer. 1.3 This European standard does not specify the additional requirements for: operation in severe conditions (e.g. extreme climates, strong magnetic fields); lightning protection; operation subject to special rules (e.g. potentially explosive atmospheres); electromagnetic compatibility (emission, immunity); handling of loads the nature of which could lead to dangerous situations (e.g. molten metal, acids/bases, radiating materials, fragile loads); the use of combustion engines; the use of remote controls; hazards occurring during manufacture; hazards occurring as a result of mobility; hazards occurring as a result of being erected over a public road; earthquakes; noise. 1.4 This standard is not applicable to permanently installed lifts; builders hoists for persons and materials; builders hoists for the transport of goods with accessible platforms; builders hoists with an lcd driven by hydraulic jack (directly or indirectly); furniture hoists; conveyors; work cages suspended from lifting appliances; work platforms carried on the forks of fork trucks; work platforms; funiculars; lifts specially designed for military purposes; mine lifts; SIST EN 12158-2:2002+A1:2010
EN 12158-2:2000+A1:2010 (E) 6 theatre elevators; special purpose hoists. 1.5 The safety requirements and/or measures of this standard deal with the design of the base frame, guide rails, lcd, drive unit, electrical and/or hydraulic installation and the control of the hoist. Included is the design of any guide rail support but not the design of the supporting structure (e.g. building or scaffold) and any ties. Other aspects such as base enclosure, the design of any concrete, hard core, timber or other foundation arrangement, hoistway protection and the upper landing are dealt with in the users' manual section of this standard. 2 Normative references !The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies." !deleted text" !EN 982:1996, Safety of machinery — Safety requirements for fluid power systems and their components — Hydraulics" EN 1088:1995, Safety of machinery — Interlocking devices associated with guards — Principles for design and selection !EN 60204-32:2008, Safety of machinery — Electrical equipment of machines — Part 32: Requirements for hoisting machines (IEC 60204-32:2008)" !EN 60529:1991, Degrees of protection provided by enclosures (IP code) (IEC 60529:1989)" !EN 60947-5-1:2004, Low-voltage switchgear and controlgear — Part 5-1: Control circuit devices and switching elements — Electromechanical control circuit devices (IEC 60947-5-1:2003)" !EN ISO 4871:1996, Acoustics — Declaration and verification of noise emission values of machinery and equipment (ISO 4871:1996)" !EN ISO 12100-1:2003, Safety of machinery — Basic concepts, general principles for design — Part 1: Basic terminology, methodology (ISO 12100-1:2003)" !EN ISO 12100-2:2003, Safety of machinery — Basic concepts, general principles for design — Part 2: Technical principles (ISO 12100-2:2003)" !EN ISO 13850:2008, Safety of machinery — Emergency stop — Principles for design (ISO 13850:2006)" !EN ISO 13857:2008, Safety of machinery — Safety distances to prevent hazard zones being reached by upper and lower limbs (ISO 13857:2008)" !HD 22.1 S4:2002, Cables of rated voltages up to and including 450/750 V and having cross-linked insulation — Part 1: General requirements" !ISO 2408:2004, Steel wire ropes for general purposes — Minimum requirements" !ISO 4302:1981, Cranes — Wind load assessment" !ISO 4309:2004, Cranes — Wire ropes — Care, maintenance, installation, examination and discard" SIST EN 12158-2:2002+A1:2010
EN 12158-2:2000+A1:2010 (E) 7 3 Terms and definitions !For the purposes of this document, the terms and definitions given in EN ISO 12100-1:2003 and the following apply." !3.1
working load/rated load" maximum load which the hoist has been designed to carry in service. This load may depend on the configuration of the hoist (i.e. inclination, length of guide rail, load carrying device) 3.2
rated speed speed of the lcd for which the equipment has been designed 3.3
positive drive drive using means other than friction 3.4
rope hoist hoist which uses rope as the load suspension system 3.5
wire rope termination adaption at the end of a wire rope permitting attachment 3.6
check valve valve, which allows flow of hydraulic fluid in the desired direction only if a predetermined pressure is maintained at the valve 3.7
base frame lowest framework of the hoist, upon which all other components are mounted 3.8
chassis chassis are base frames which enable road transport of the hoist 3.9
guide rails rigid elements which determine the travel way of the lcd 3.10
knee section guide rail element between two guide rail sections which changes the inclination 3.11
hoistway total space which is travelled by the lcd and its load 3.12
guide rail section indivisible piece of rail, between two adjacent rail joints 3.13
guide rail support connection system between the rail and ground or any building structure, providing support for the rail SIST EN 12158-2:2002+A1:2010
EN 12158-2:2000+A1:2010 (E) 8 3.14
load carrying device (lcd) part of the hoist which carries the rated load 3.15
stopping distance distance the platform moves from the moment, when the control or safety circuit is broken until the platform has come to a full stop 3.16
slack rope rope, normally under tension, from which all external loads have been removed 3.17
broken rope device device which prevents the lcd from falling in the event of the breaking of the wire rope suspension 3.18
landing stopping level or work area for loading and unloading the lcd 3.19
safety distance minimum distance between any moving part of a hoist and any point of access 3.20
normal operation usual operating conditions for the equipment when in use for carrying loads but excluding routine maintenance, erection, dismantling, etc 3.21
competent person designated person, suitably trained, qualified by knowledge and practical experience, and provided with the necessary instructions to enable the required procedures to be carried out 4 List of hazards The list of hazards according to the following tables are based on !EN ISO 12100-1:2003 and EN ISO 12100-2:2003". Tables 1 and 2 show the hazards which have been identified and where the corresponding requirements have been formulated in this standard, in order to limit the risk or reduce these hazards in each situation. A hazard which is not applicable or is not significant and for which, therefore, no requirements are formulated, is shown in the relevant clauses column as n.a. (not applicable). Table 1 — Hazards relating to the general design and construction of inclined hoists
Hazards Relevant clauses in this standard 1 Mechanical hazards 1.1 Crushing 5.5.2, 5.6.2, 7.1.2.8 1.2 Shearing 5.6.2, 7.1.2.8 1.3 Cutting or severing 5.5.2, 5.6.2, 7.1.2.8 1.4 Entanglement 5.6.2, 7.1.2.8 1.5 Drawing-in or trapping 5.6.2, 7.1.2.8 1.6 Impact 7.1.2.8 SIST EN 12158-2:2002+A1:2010
EN 12158-2:2000+A1:2010 (E) 9
HazardsRelevant clauses in this standard 1.7 Stabbing or puncture n.a. 1.8 Friction or abrasion 5.6.2, 7.1.2.8 1.9 High pressure fluid ejection 5.7 1.10 Ejection of parts 5.5, 5.6.1 1.11 Loss of stability 5.2, 5.3, 5.4, 7.1.2.8 1.12 Slip, trip and fall 5.3.4, 5.5.2 2 Electrical hazards 2.1 Electrical contact 5.8 2.2 Electrostatic phenomena n.a. 2.3 Thermal radiation n.a. 2.4 External influences 5.6.2, 5.6.4.11, 5.8.2 3 Thermal hazards 3.1 Burns and scalds n.a. 3.2 Health-damaging effects n.a. 4 Hazards generated by noise4.1 Hearing losses not dealt with, see 1.3 4.2 Interference with speech not dealt with, see 1.3 5 Hazards generated by vibrationn.a. 6 Hazards generated by radiation6.1 Electrical arcs n.a. 6.2 Lasers n.a. 6.3 Ionising radiation sources n.a. 6.4 Use of H F electromagnetic fields not dealt with 7 Hazards generated by materials and substances processed, used or exhausted by machinery 7.1 Contact with or inhalation of harmful fluids, gases, mists, fumes and dusts n.a. 7.2 Fire or explosion n.a. 7.3 Biological and microbiological n.a. 8 Hazards generated by neglecting ergonomic principles in machine design 8.1 Unhealthy postures or excessive effort 5.1 8.2 Inadequate consideration of human hand/arm or foot/leg anatomy 5.5.1 8.3 Neglected use of personal protection equipment n.a. 8.4 Inadequate area lighting 7.1.2.8.2 8.5 Mental overload or underload, stress 5.9 8.6 Human error 7.3 9 Hazard combinations not dealt with 10 Hazards caused by failure of energy supply, breaking down of machinery parts and other functional disorders 10.1 Failure of energy supply 5.6.4.1, 5.9.5 10.2 Unexpected ejection of machine parts or fluids 5.7.2 10.3 Failure or malfunction of control system 5.8.1, 5.9.3 10.4 Errors of fitting 5.4.3, 5.8.3, 7.1.2.8 10.5 Overturn, unexpected loss of machine stability 5.2, 7.1.2.8 11 Hazards caused by missing and / or incorrectly positioned safety related measures / means 11.1 Guards 5.5.1, 7.1.2.8.3 11.2 Safety related (protection) devices 7.1.2.8.3 11.3 Starting and stopping devices 5.8.4, 5.9.4, 7.1.2.8 11.4 Safety signs and signals 7.2 11.5 Information or warning devices 7.2, 7.3 SIST EN 12158-2:2002+A1:2010
EN 12158-2:2000+A1:2010 (E) 10
Hazards Relevant clauses in this standard 11.6 Energy supply disconnecting devices 5.8.1 11.7 Emergency devices 5.9.3, 5.9.4, 7.1.2.10 11.8 Feeding/removal means of work pieces n.a. 11.9 Essential equipment and accessories for safe adjusting and/or maintaining 5.9.4.3 11.10 Equipment evacuating gases n.a., see 1.3
Table 2 — Particular hazards involving the mobility and/or load lifting ability of hoists
Hazards Relevant clauses in this standard
Hazards due to mobility 12 Inadequate lighting of moving / working areaNot dealt with, see 1.3 13 Hazards due to sudden movement instability etc. during handling Not dealt with, see 1.3 14 Inadequate/non-ergonomic design of operating position Not dealt with, see 1.3 15 Mechanical hazards Not dealt with, see 1.3 16 Hazards due to lifting operations16.1 Lack of stability 5.1, 5.2, 5.3 16.2 Derailment of load carrying device 5.4 16.3 Loss of mechanical strength of machinery and lifting accessories 5.1, 5.4, 5.6.3 16.4 Hazards caused by uncontrolled movement 5.4, 5.6.4, 5.6.5, 5.8 17 Inadequate view of trajectories of the moving parts5.8, 7.2 18 Hazards caused by lightning Not dealt with, see 1.3 19 Hazards due to loading / overloading5.2, 5.5.1, 7.1.2.9
5 Safety requirements and/or measures 5.1 General The design of the hoist shall consider safe use, frequent erection and dismantling as well as maintenance and transportation. At least an ambient temperature range between – 5 °C and + 40 °C shall be taken into account for correct operation. The design of all components that have to be handled during erection e.g. guide rail sections, shall have their weight assessed against manual handling. Where the permissible weight for manual handling is exceeded, the manufacturer shall give recommendations in the instruction handbook. !All removable and detachable covers shall be retained by captive fastenings." 5.2 Load combinations and calculations 5.2.1 The structure of the hoist shall be designed and constructed in such a way that its strength is satisfactory under all intended operating conditions, including erection and dismantling and e.g. low temperature environments as intended by the manufacturer. The design of the structure as a whole and each part of it shall be based on the effects of any possible combination of loads as specified in this 5.2. The load combinations shall consider the least favourable locations of the lcd and load relative to the guide rails and its support, both during the passage of the lcd and SIST EN 12158-2:2002+A1:2010
EN 12158-2:2000+A1:2010 (E) 11 any movement, e.g. tilting of the lcd. The whole range of possible inclinations, as intended by the manufacturer, shall be considered. The guide rail support is considered to be part of the hoist structure. 5.2.2 When calculating the hoist structure and every related component, the following forces and loads shall be taken into account: 5.2.2.1 All dead weights with exception of the lcd and equipment which moves together with the lcd. 5.2.2.2 Dead weights of the unladen lcd and all equipment which moves together with the lcd. 5.2.2.3 Rated load on the lcd. The rated load shall be considered to act off centre, either side, by an amount which is equivalent to 10 % of the width (W) of the LCD (25 %, when the lcd is intended to be used with overhanging loads) (See Figure 1). Special arrangements for specific materials may need other load configurations.
Key X = 10 % W or 25 % W – see 5.2.2.3 Figure 1 — Rated load acting off centre 5.2.2.4 For calculation purposes a load of at least 3 kN/m² shall be considered as being placed over the area of the lcd, defined as the area, which supports the load at right angles to the guide rails. 5.2.2.5 Where the hoist is designed such that the lcd is driven against the end of the guide rails before the terminal stopping switch is actuated, it shall be designed to tolerate being driven against the end of the guide rails at rated speed with and without rated load (See also 5.5.1.8). The stalling torque and inertia of the drive system shall be taken into account. 5.2.2.6 The effect of moving loads shall be determined by taking the weight of all actual loads (lcd, rated load, wire ropes, etc.) and multiplying them by an impact factor µ = (1,1 + 0,264v) where v is the hoisting speed in m/s. Alternative factors may be used if they can be proved to be more accurate. 5.2.2.7 To determine the forces produced by an operation of the broken rope device, the sum total of the moving load shall be multiplied by the factor 2,5. Alternative factors, but not less than 1,2, may be used if they can be verified under all conditions of loading up to 1,25 times rated load. 5.2.2.8 Design wind conditions The aerodynamic pressure q is given by the general equation: SIST EN 12158-2:2002+A1:2010
EN 12158-2:2000+A1:2010 (E) 12 6,1vq2w= where q is the pressure in N/m² and vW the wind velocity in m/s. In all cases it shall be assumed that the wind can blow horizontally in any direction and the least favourable direction shall be taken into account. The calculation shall be done according to !ISO 4302:1981" with the exception of the following: 5.2.2.8.1 Action of the wind on the lcd When calculating wind load on the lcd and its designed load (e.g. sheets of 1,2 m x 2,5 m) it shall be assumed that this area is solid and a factor of 1,2 shall be applied. The factor 1,2 covers both the shape factor and the shielding factor. 5.2.2.8.2 Wind pressure Three design wind conditions shall be taken into account when calculating wind pressure on hoists: 5.2.2.8.2.1 In service wind Irrespective of height, the minimum value for wind pressure shall be q = 100 N/m², corresponding to a wind velocity of vW = 12,5 m/s. 5.2.2.8.2.2 Out of service wind Out of service wind pressures depend on the height above ground and the area where the hoist is installed. The values of out of service wind pressure are given in table 3. The minimum design wind pressures shall be taken into account. Table 3 — Minimum design wind pressures Height H of parts of hoist above ground level Wind pressure q for geographical Regions
A to E[N/m²] [m] A/B C D E 0
The regions A to E are taken from the European Stormwind Map (see Annex A). 5.2.2.8.2.3 Erection and dismantling wind Irrespective of height, the minimum value for wind pressure shall be q = 100 N/m², which corresponds to a wind velocity of vW = 12,5 m/s. SIST EN 12158-2:2002+A1:2010
EN 12158-2:2000+A1:2010 (E) 13 5.2.2.9 The load supporting surface of the lcd shall be designed to withstand without permanent deformation a static load of 75 kg, the load applied on the least favourable square area of 0,1 m x 0,1 m. 5.2.2.10 The calculation shall take into account errors of erection of at least 2,5 degrees in any direction. 5.2.3 Safety factors 5.2.3.1 Steel structures a) Permissible stresses yySf0=σ where
fy = yield strength [N/mm2] Sy = safety factor b) Calculations according to the theory of the second order The deflection of a structure shall be taken into account when calculating stresses. This is very important when calculating a slender design or using materials with a low modulus of elasticity. This can be done by using the theory of the 2nd order. yyyySforSf'0=σ
whichever is the least favourable
where fy’ =
apparent yield strength [N/mm2] The safety factors against fy and fy’ shall be at least equal to those given in the following table 4 which is related to table 6. Table 4 — Safety factors for steel structures Load case Safety factor (Sy) A 1,5 B 1,33 C 1,25
5.2.3.2 Aluminium structures a) Permissible stresses uuyySforSf0=σ
whichever gives the lowest value where
fu = tensile strength [N/mm²] SIST EN 12158-2:2002+A1:2010
EN 12158-2:2000+A1:2010 (E) 14 Su = Safety factor on tensile strength b) Calculations according to the theory of the second order The deflection of a structure shall be taken into account when calculating stresses. This is very important when calculating a slender design or using materials with a low modulus of elasticity. This can be done by using the theory of the 2nd order. uuyySforSf0=σ
whichever gives the lowest value
The safety factors against fy and fu shall be at least equal to those given in the following table 5 which is related to table 6. Table 5 — Safety factors for aluminium structures Load case Safety factor Sy on yield strength Safety factor Su on tensile strength A 1,70 2,50 B 1,55 2,25 C 1,41 2,05
SIST EN 12158-2:2002+A1:2010
EN 12158-2:2000+A1:2010 (E) 15 5.2.4 Load cases, the different combinations of loads and forces which are to be calculated Table 6 — Load cases Load case number Load case for: Forces and effects according to 5.2.2.(X) 1) Load case 2) Ia Normal use: (structural parts, including guide rails, guide rail support, base frame, base frame support, buffers, and all other static parts of the structure) (1), (8.2.1),
(2) multiplied by (6)
(3) multiplied by (6) (5) A Ib Normal use: lcd (8.2.1)
(2) multiplied by (6)
(3) multiplied by (6) (5) A IIa Exceptional forces: guide rails (1), (8.2.1),
(2) multiplied by (6)
(4) multiplied by (6) C IIb Exceptional forces: lcd (8.2.1)
(2) multiplied by (6)
(4) multiplied by (6) C IIIa Exceptional broken rope device effects: guide rails (1), (8.2.1),
(2) multiplied by (7)
(3) multiplied by (7) C IIIb Exceptional broken rope device effects: lcd (8.2.1)
(2) multiplied by (7)
(3) multiplied by (7) C IIIc Exceptional broken rope device effects: broken rope device (2) multiplied by (7)
(3) multiplied by (7) C IV Occasional out of service: guide rails (1), (8.2.2) B V Erection (structural parts, including guide rails, base frame, base frame support and all other static parts of the structure) (1), (8.2.3),
(2) multiplied by (6) B 1) X refers to the relevant subsection of 5.2.2. For example, for load case I b (normal use: lcd) the following forces and loads shall be taken into account: 5.2.2.8.2.1, 5.2.2.2, 5.2.2.3 and 5.2.2.6. These are thus referred to in the table in the abbreviated form (8.2.1), (2), (3) and (6). 2) see table 4 and table 5.
5.2.5 Stability For hoists whilst they are in a free-standing condition during erection, the load cases and safety factors in table 7 shall be used. All stabilising forces have the factor = 1,0. Table 7 — Stability safety factors So for various overturning forces Loads or forces according to clause 5.2.2.(X) 1) safety factor So Overturning parts of the dead loads (1), (2) 1,2 Erection and dismantling wind forces (8.2.3) 1,1 Errors of erection (10) 1,0 1) see note 1) of table 6
Σ Stabilising moments ≥ Σ Overturning moments multiplied by the corresponding So SIST EN 12158-2:2002+A1:2010
EN 12158-2:2000+A1:2010 (E) 16 5.2.6 Fatigue stress analysis of drive and braking system components 5.2.6.1 A fatigue stress analysis shall be made for all load bearing components and joints which are critical to fatigue, such as shafts and gearing. This analysis shall take into account the degree of stress fluctuation and the number of stress cycles, which can be a multiple of the number of load cycles. To determine the number of stress cycles, the manufacturer shall take the following into account: 15.000 movements upwards with 75 % of the maximum rated load on the lcd; 15.000 movements downwards with empty lcd; For the calculation of the drives a travel length of 10 m for each movement (acceleration from rest to rated speed – travel at rated speed – deceleration to full stop) shall be taken into account (see also 7.1.2.11). NOTE The number of movements for a goods hoist is based on: 3 x 104 - intermittent duty (e.g. 10 years, 20 weeks per year, 25 hours per week, 6 movements per hour). 5.2.6.2 Each shaft shall possess a minimum safety factor of 2,0 against the appropriate endurance limit, under consideration of the actual notch
...
Questions, Comments and Discussion
Ask us and Technical Secretary will try to provide an answer. You can facilitate discussion about the standard in here.