Plugs, socket-outlets, vehicle connectors and vehicle inlets - Conductive charging of electric vehicles - Part 6: Dimensional compatibility requirements for DC pin and contact-tube vehicle couplers intended to be used for DC EV supply equipment where protection relies on electrical separation (IEC 62196-6:2022)

IEC 62196-6:2022 is applicable to vehicle connectors, vehicle inlets and cable assemblies for electric vehicle (EV), intended for use in conductive charging systems which incorporate control means, with a rated operating voltage up to 120 V DC and rated current up to 100 A.
These accessories are intended to be used for a DC interface of the conductive charging system according to IEC 61851-25:2020.

Stecker, Steckdosen, Fahrzeugkupplungen und Fahrzeugstecker - Konduktives Laden von Elektrofahrzeugen - Teil 6: Anforderungen an die Kompatibilität von Maßen für Gleichstrom-Fahrzeugsteckvorrichtungen mit Stiften und Kontaktbuchsen, vorgesehen für den Gebrauch mit Gleichstrom-Versorgungseinrichtungen für Elektrofahrzeuge, bei denen der Schutz auf elektrischer Trennung beruht (IEC 62196-6:2022)

Fiches, socles de prise de courant, prises mobiles de véhicule et socles de connecteur de véhicule - Charge conductive des véhicules électriques - Partie 6: Exigences dimensionnelles de compatibilité pour les prises de courant de véhicules à broches et alvéoles à courant continu pour système d'alimentation pour véhicules électriques en courant continu lorsque la protection est réalisée par séparation électrique (IEC 62196-6:2022)

L’IEC 62196-6:2022 s’applique aux prises mobiles de véhicule, socles de connecteur de véhicules et câbles de charge pour véhicules électriques (VE), destinés à être utilisés dans les systèmes de charge conductive qui comprennent des moyens de contrôle, avec une tension assignée d’emploi n’excédant pas 120 V en courant continu et un courant assigné n’excédant pas 100 A.
Ces appareils sont destinés à être utilisés pour une interface en courant continu du système de charge conductive conformément à l’IEC 61851-25:2020.
La version française de la norme n’a pas été soumise au vote.

Vtiči, vtičnice, konektorji in uvodnice na vozilih - Kabelsko napajanje električnih vozil - 6. del: Zahteve za dimenzijsko skladnost za enosmerne (d.c.) stikalne in kontaktne cevke, namenjene za uporabo v opremi za napajanje električnih vozil z enosmernim tokom, kjer varnost zagotavlja električno ločevanje (IEC 62196-6:2022)

General Information

Status
Published
Publication Date
10-Jan-2023
Technical Committee
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
15-Jun-2022
Due Date
20-Aug-2022
Completion Date
11-Jan-2023

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SLOVENSKI STANDARD
SIST EN IEC 62196-6:2023
01-februar-2023

Vtiči, vtičnice, konektorji in uvodnice na vozilih - Kabelsko napajanje električnih

vozil - 6. del: Zahteve za dimenzijsko skladnost za enosmerne (d.c.) stikalne in
kontaktne cevke, namenjene za uporabo v opremi za napajanje električnih vozil z
enosmernim tokom, kjer varnost zagotavlja električno ločevanje (IEC 62196-
6:2022)

Plugs, socket-outlets, vehicle connectors and vehicle inlets - Conductive charging of

electric vehicles - Part 6: Dimensional compatibility requirements for DC pin and contact-

tube vehicle couplers intended to be used for DC EV supply equipment where protection

relies on electrical separation (IEC 62196-6:2022)
Stecker, Steckdosen, Fahrzeugkupplungen und Fahrzeugstecker - Konduktives Laden

von Elektrofahrzeugen - Teil 6: Anforderungen an die Kompatibilität von Maßen für

Gleichstrom-Fahrzeugsteckvorrichtungen mit Stiften und Kontaktbuchsen, vorgesehen

für den Gebrauch mit Gleichstrom-Versorgungseinrichtungen für Elektrofahrzeuge, bei

denen der Schutz auf elektrischer Trennung beruht (IEC 62196-6:2022)

Fiches, socles de prise de courant, prises mobiles de véhicule et socles de connecteur

de véhicule - Charge conductive des véhicules électriques - Partie 6: Exigences

dimensionnelles de compatibilité pour les prises de courant de véhicules à broches et

alvéoles à courant continu pour système d'alimentation pour véhicules électriques en

courant continu lorsque la protection est réalisée par séparation électrique (IEC 62196-

6:2022)
Ta slovenski standard je istoveten z: EN IEC 62196-6:2022
ICS:
29.120.30 Vtiči, vtičnice, spojke Plugs, socket-outlets,
couplers
SIST EN IEC 62196-6:2023 en,fr,de

2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

---------------------- Page: 1 ----------------------
SIST EN IEC 62196-6:2023
---------------------- Page: 2 ----------------------
SIST EN IEC 62196-6:2023
EUROPEAN STANDARD EN IEC 62196-6
NORME EUROPÉENNE
EUROPÄISCHE NORM June 2022
ICS 29.120.30; 43.120
English Version
Plugs, socket-outlets, vehicle connectors and vehicle inlets -
Conductive charging of electric vehicles - Part 6: Dimensional
compatibility requirements for DC pin and contact-tube vehicle
couplers intended to be used for DC EV supply equipment where
protection relies on electrical separation
(IEC 62196-6:2022)

Fiches, socles de prise de courant, prises mobiles de Stecker, Steckdosen, Fahrzeugkupplungen und

véhicule et socles de connecteur de véhicule - Charge Fahrzeugstecker - Konduktives Laden von

conductive des véhicules électriques - Partie 6: Exigences Elektrofahrzeugen - Teil 6: Anforderungen an die

dimensionnelles de compatibilité pour les prises de courant Kompatibilität von Maßen für Gleichstrom-

de véhicules à broches et alvéoles à courant continu pour Fahrzeugsteckvorrichtungen mit Stiften und

système d'alimentation pour véhicules électriques en Kontaktbuchsen, vorgesehen für den Gebrauch mit

courant continu lorsque la protection est réalisée par Gleichstrom-Versorgungseinrichtungen für

séparation électrique Elektrofahrzeuge, bei denen der Schutz auf elektrischer
(IEC 62196-6:2022) Trennung beruht
(IEC 62196-6:2022)

This European Standard was approved by CENELEC on 2022-05-27. CENELEC members are bound to comply with the CEN/CENELEC

Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration.

Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC

Management Centre or to any CENELEC member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by translation

under the responsibility of a CENELEC member into its own language and notified to the CEN-CENELEC Management Centre has the

same status as the official versions.

CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic,

Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the

Netherlands, Norway, Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland,

Turkey and the United Kingdom.
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels

© 2022 CENELEC All rights of exploitation in any form and by any means reserved worldwide for CENELEC Members.

Ref. No. EN IEC 62196-6:2022 E
---------------------- Page: 3 ----------------------
SIST EN IEC 62196-6:2023
EN IEC 62196-6:2022 (E)
European foreword

The text of document 23H/501/FDIS, future edition 1 of IEC 62196-6, prepared by SC 23H "Plugs,

Socket-outlets and Couplers for industrial and similar applications, and for Electric Vehicles" of

IEC/TC 23 "Electrical accessories" was submitted to the IEC-CENELEC parallel vote and approved by

CENELEC as EN IEC 62196-6:2022.
The following dates are fixed:

• latest date by which the document has to be implemented at national (dop) 2023-02-27

level by publication of an identical national standard or by endorsement

• latest date by which the national standards conflicting with the (dow) 2025-05-27

document have to be withdrawn

Attention is drawn to the possibility that some of the elements of this document may be the subject of

patent rights. CENELEC shall not be held responsible for identifying any or all such patent rights.

This document is read in conjunction with EN IEC 62196-1:2022.

Any feedback and questions on this document should be directed to the users’ national committee. A

complete listing of these bodies can be found on the CENELEC website.
Endorsement notice

The text of the International Standard IEC 62196-6:2022 was approved by CENELEC as a European

Standard without any modification.
---------------------- Page: 4 ----------------------
SIST EN IEC 62196-6:2023
EN IEC 62196-6:2022 (E)
Annex ZA
(normative)
Normative references to international publications
with their corresponding European publications

The following documents are referred to in the text in such a way that some or all of their content

constitutes requirements of this document. For dated references, only the edition cited applies. For

undated references, the latest edition of the referenced document (including any amendments)

applies.

NOTE 1 Where an International Publication has been modified by common modifications, indicated by (mod), the

relevant EN/HD applies.

NOTE 2 Up-to-date information on the latest versions of the European Standards listed in this annex is available

here: www.cenelec.eu.
Annex ZA of EN IEC 62196-1:2022 applies, in addition to the following:
Publication Year Title EN/HD Year
IEC 61851-25 2020 Electric vehicle conductive charging EN IEC 61851-25 2021
system - Part 25: DC EV supply equipment
where protection relies on electrical
separation
IEC 62196-1 2022 Plugs, socket-outlets, vehicle connectors EN IEC 62196-1 2022
and vehicle inlets - Conductive charging of
electric vehicles - Part 1: General
requirements
---------------------- Page: 5 ----------------------
SIST EN IEC 62196-6:2023
---------------------- Page: 6 ----------------------
SIST EN IEC 62196-6:2023
IEC 62196-6
Edition 1.0 2022-04
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Plugs, socket-outlets, vehicle connectors and vehicle inlets – Conductive
charging of electric vehicles –
Part 6: Dimensional compatibility requirements for DC pin and contact-tube
vehicle couplers intended to be used for DC EV supply equipment where
protection relies on electrical separation
Fiches, socles de prise de courant, prises mobiles de véhicule et socles de
connecteurs de véhicule – Charge conductive des véhicules électriques –
Partie 6: Exigences dimensionnelles de compatibilité pour les prises de courant
de véhicules à broches et alvéoles à courant continu pour système
d’alimentation pour véhicules électriques en courant continu lorsque la
protection est réalisée par séparation électrique
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE
ICS 29.120.30; 43.120 ISBN 978-2-8322-1101-4

Warning! Make sure that you obtained this publication from an authorized distributor.

Attention! Veuillez vous assurer que vous avez obtenu cette publication via un distributeur agréé.

® Registered trademark of the International Electrotechnical Commission
Marque déposée de la Commission Electrotechnique Internationale
---------------------- Page: 7 ----------------------
SIST EN IEC 62196-6:2023
– 2 – IEC 62196-6:2022 © IEC 2022
CONTENTS

FOREWORD ........................................................................................................................... 4

INTRODUCTION ..................................................................................................................... 6

1 Scope .............................................................................................................................. 7

2 Normative references ...................................................................................................... 7

3 Terms and definitions ...................................................................................................... 7

4 General ........................................................................................................................... 7

5 Ratings ............................................................................................................................ 8

6 Connection between the power supply and the electric vehicle ........................................ 8

7 Classification of accessories............................................................................................ 9

8 Marking ........................................................................................................................... 9

9 Dimensions ..................................................................................................................... 9

10 Protection against electric shock ................................................................................... 10

11 Size and colour of protective earthing and neutral conductors ....................................... 10

12 Provisions for earthing ................................................................................................... 10

13 Terminals ...................................................................................................................... 10

14 Interlocks....................................................................................................................... 11

15 Resistance to ageing of rubber and thermoplastic material ............................................ 12

16 General construction ..................................................................................................... 12

17 Construction of EV socket-outlets .................................................................................. 13

18 Construction of EV plugs and of vehicle connectors ....................................................... 13

19 Construction of vehicle inlets ......................................................................................... 13

20 Degrees of protection .................................................................................................... 13

21 Insulation resistance and dielectric strength .................................................................. 13

22 Breaking capacity .......................................................................................................... 13

23 Normal operation ........................................................................................................... 13

24 Temperature rise ........................................................................................................... 14

25 Flexible cables and their connection .............................................................................. 14

26 Mechanical strength ...................................................................................................... 15

27 Screws, current-carrying parts and connections ............................................................. 15

28 Creepage distances, clearances and distances ............................................................. 15

29 Resistance to heat and fire ............................................................................................ 15

30 Corrosion and resistance to rusting ............................................................................... 15

31 Conditional short-circuit current ..................................................................................... 15

32 Electromagnetic compatibility ........................................................................................ 15

33 Vehicle driveover ........................................................................................................... 15

34 Thermal cycling ............................................................................................................. 15

35 Humidity exposure ......................................................................................................... 15

36 Misalignment ................................................................................................................. 15

37 Contact endurance test .................................................................................................. 16

STANDARD SHEETS............................................................................................................ 17

Bibliography .......................................................................................................................... 27

---------------------- Page: 8 ----------------------
SIST EN IEC 62196-6:2023
IEC 62196-6:2022 © IEC 2022 – 3 –

Table 601 – Overview of the DC vehicle interface ................................................................... 9

Table 1 – Size for conductors ............................................................................................... 11

Table 9 – Normal operation ................................................................................................... 14

Table 10 – Test current and nominal cross-sectional areas of copper conductors for

temperature rise test ............................................................................................................. 14

Table 11 – Pull force and torque test values for cable anchorage.......................................... 14

---------------------- Page: 9 ----------------------
SIST EN IEC 62196-6:2023
– 4 – IEC 62196-6:2022 © IEC 2022
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
PLUGS, SOCKET-OUTLETS, VEHICLE CONNECTORS AND VEHICLE
INLETS – CONDUCTIVE CHARGING OF ELECTRIC VEHICLES –
Part 6: Dimensional compatibility requirements for DC pin and
contact-tube vehicle couplers intended to be used for DC EV supply
equipment where protection relies on electrical separation
FOREWORD

1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising

all national electrotechnical committees (IEC National Committees). The object of IEC is to promote international

co-operation on all questions concerning standardization in the electrical and electronic fields. To this end and

in addition to other activities, IEC publishes International Standards, Technical Specifications, Technical Reports,

Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC Publication(s)”). Their

preparation is entrusted to technical committees; any IEC National Committee interested in the subject dealt with

may participate in this preparatory work. International, governmental and non-governmental organizations liaising

with the IEC also participate in this preparation. IEC collaborates closely with the International Organization for

Standardization (ISO) in accordance with conditions determined by agreement between the two organizations.

2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international

consensus of opinion on the relevant subjects since each technical committee has representation from all

interested IEC National Committees.

3) IEC Publications have the form of recommendations for international use and are accepted by IEC National

Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC

Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any

misinterpretation by any end user.

4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications

transparently to the maximum extent possible in their national and regional publications. Any divergence between

any IEC Publication and the corresponding national or regional publication shall be clearly indicated in the latter.

5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity

assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any

services carried out by independent certification bodies.

6) All users should ensure that they have the latest edition of this publication.

7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and

members of its technical committees and IEC National Committees for any personal injury, property damage or

other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and

expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC

Publications.

8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is

indispensable for the correct application of this publication.

9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of patent

rights. IEC shall not be held responsible for identifying any or all such patent rights.

International Standard IEC 62196-6 has been prepared by subcommittee 23H: Plugs, socket-

outlets and couplers for industrial and similar applications, and for electric vehicles, of IEC

technical committee 23: Electrical accessories.
The text of this International Standard is based on the following documents:
Draft Report on voting
23H/501/FDIS 23H/505/RVD

Full information on the voting for its approval can be found in the report on voting indicated in

the above table.
The language used for the development of this International Standard is English.
---------------------- Page: 10 ----------------------
SIST EN IEC 62196-6:2023
IEC 62196-6:2022 © IEC 2022 – 5 –

This document was drafted in accordance with ISO/IEC Directives, Part 2, and developed in

accordance with ISO/IEC Directives, Part 1 and ISO/IEC Directives, IEC Supplement, available

at www.iec.ch/members_experts/refdocs. The main document types developed by IEC are

described in greater detail at www.iec.ch/standardsdev/publications.

A list of all the parts in the IEC 62196 series, under the general title Plugs, socket-outlets,

vehicle connectors and vehicle inlets – Conductive charging of electric vehicles, can be found

on the IEC website.

This document is to be read in conjunction with IEC 62196-1:2022. The clauses of the particular

requirements in Part 6 supplement or modify the corresponding clauses in Part 1. Where the

text indicates "addition" to or "replacement" of the relevant requirement, test specification or

explanation of Part 1, these changes are made to the relevant text of Part 1, which then

becomes part of this standard. Where no change is necessary, the words "Clause X of

IEC 62196-1:2022 is applicable" are used.

Subclauses, figures or tables which are additional to those in IEC 62196-1:2022 are numbered

starting from 601.
In this standard, the following print types are used:
– requirements proper: in roman type;
– test specifications: in italic type;
...

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