WG 2 - TC 68/WG 2
TC 68/WG 2
General Information
IEC 60404-12:2023 is applicable to surface insulation coatings on electrical steel strip and sheet classified in IEC 60404-1-1.
This document defines the general principles and technical details of the tests for the assessment of the thermal endurance of surface insulation coatings on electrical steel strip and sheet.
The assessment is made by evaluating the change of a specified property of the surface insulation coating due to a heat treatment at a specified temperature up to 850 °C for a specified duration time up to 2 500 h. The specified property is measured at an ambient temperature of (23 ± 5) °C both without heat treatment and after heat treatment.
This edition includes the following significant technical changes with respect to the previous edition:
the method of test for adhesion has been modified to match to the method of bend test specified in ISO 1519 using a cylindrical mandrel of 32 mm in diameter instead of the 30 mm diameter mandrel specified in the first edition;
the method of test for interlaminar insulation resistance has been modified to match to the method specified in IEC 60404-11 and the modified Franklin test has been removed;
the method of test for compressibility has been modified to match to the method of test for stacking factor specified in IEC 60404-13;
the concept of "resistance grades" has been removed;
the clamping pressure to be used at temperature ratings above 500 °C has been reduced to (0,01 ± 0,001) N/mm2;
the testing for continuous exposure has been made a subject to an agreement between the manufacturer and the purchaser and the procedure has been moved to an informative Annex A.
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IEC 60404-3:2022 is available as IEC 60404-3:2022 RLV which contains the International Standard and its Redline version, showing all changes of the technical content compared to the previous edition.IEC 60404-3:2022 is applicable to grain-oriented and non-oriented electrical steel strip and sheet for measurement of AC magnetic properties at power frequencies. The object of this document is to define the general principles and the technical details of the measurement of the magnetic properties of electrical steel strip and sheet by means of a single sheet tester (SST). This edition includes the following significant technical changes with respect to the previous edition:
- Annex A was revised. The method of determining the yokes’ lamination resistance was added to Annex A;
- Annex B of the consolidated version of 2010 referred to calibration of the SST using the Epstein method. It was cancelled;
- Annex B (new), Annex C and Annex D were revised, they are for information only;
- Annex C was modified taking account of the new situation regarding P and R grades;
- Annex D was amended by addition of Clause D.4 on the numerical air flux compensation.
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IEC 60404-17:2021 is applicable to grain-oriented electrical steel strip and sheet specified in IEC 60404-8-7 for the measurement of magnetostriction characteristics under an applied AC magnetic field at 50 Hz or 60 Hz.
This document defines the general principles and technical details of the measurement of magnetostriction characteristics of grain-oriented electrical steel strip and sheet by means of a single sheet tester and an optical sensor.
This document is applicable to the measurement of:
the butterfly loop;
the peak-to-peak value λp-p;
the zero-to-peak value λ0-p. The magnetostriction characteristics are determined for a sinusoidal induced secondary voltage, for a specified peak value of the magnetic polarization and at a specified magnetizing frequency.
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IEC 60404-11:2021 is applicable to electrical steel strip and sheet insulated by coating on one or both sides.
The object of this document is to define the general principles and technical details of the measurement of the surface insulation resistance of electrical steel strip and sheet.
NOTE This test is suitable for manufacturing and quality control in the application of insulation coatings.
This edition includes the following significant technical changes with respect to the previous edition:
Method B has been deleted and the measurement of individual currents through each contact button is enabled by Method A;
an improved arrangement of the test apparatus and the voltage stabilizing circuit for Method A, “Arrangement B”, is introduced.
an alternative layout using two pairs of contact assemblies in opposing position of the test specimen is introduced;
the restriction: “The same area of the test specimen shall not be used to test both sides.” has been deleted.
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IEC 60404-7:2019 specifies a method of measurement of the coercivity of magnetic materials in an open magnetic circuit. This document is applicable to all magnetic materials with coercivities from 0,2 A/m to 160 kA/m.
This edition includes the following significant technical changes with respect to the previous edition:
Clause 1: The scope includes a more detailed description of the magnetic materials which applies to this standard;
Clause 4: Figure 2 – circuit diagram for methods A and B was simplified and the fluxgate probes inside the solenoid have been added;
Clause 7: Compensation for the earth’s magnetic field and for static and dynamic magnetic noise fields has been added;
Clause 8: Magnetic shielding of the measuring region has been added;
9.2.2: The measuring methods for local and integral measurement of the flux in the test specimen have been separated and the limitations in size and shape of the test specimen have been considered.
9:3: The method C with a VSM (Vibrating Sample Magnetometer) has been moved from 9.3 to the Annex B.
The term "complex shaped test specimen" has been replaced in several clauses by "test specimen different from ellipsoids".
The character of Annex A has been changed from “informative” to “normative”.
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IEC 60404-9:2018 specifies the measurement and test methods for the determination of the following geometrical characteristics of electrical steel strip and sheet:
– edge wave (wave factor);
– residual curvature;
– edge camber;
– deviation from the shearing line (internal stress);
– burr height.
This document applies to electrical steel strip and sheet intended for the construction of magnetic circuits and corresponding to Classes B2, C21, C22 and C23 of IEC 60404-1.
This edition includes the following significant technical changes with respect to the previous edition:
a. revision of terms and definitions;
b. specification of the length of test specimens for the determinations of edge wave (wave factor) and edge camber;
c. addition of the horizontal method for the determination of residual curvature, and a note that informs about a safety concern of the vertical method;
d. clarification that the burr height was characterized by the maximum value;
e. addition of the measuring procedure using a hand-held micrometer to determine the burr height.
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IEC 60404-13:2018 specifies the methods used for determining the resistivity, density and stacking factor of grain-oriented and non-oriented electrical steel strip and sheet. These quantities are necessary to establish the physical characteristics of the material. Moreover, the density is necessary to allow specified values of the magnetic polarization, resistivity and stacking factor to be determined.
Since these properties are functions of temperature, the measurements will be made at an ambient temperature of (23 ±5) °C except when specified in this document.
This edition includes the following significant technical changes with respect to the previous edition:
the sequence of the density and resistivity sections is changed and the title of the document revised to reflect this;
the van-der-Pauw method (Method R2) is also applicable to Epstein strip specimens;
the gas pyknometer method is introduced, and the liquid immersion method and the calculation method based on the chemical composition are quoted;
the requirements of the stacking factor section, such as the tolerance of the dimensions of the test specimen and the repeatability of measurement, are changed;
an example of the apparatus for determination of the resistivity using a rectangular sheet, which was previously part of the main body of the text, is moved to constitute informative Annex A;
an example of the determination of the density by using the gas pyknometer method is added as an informative Annex B;
an example of the determination of density based on the calculation of silicon and aluminium contents is added as an informative Annex C.
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IEC 60404-6:2018 is available as IEC 60404-6:2018 RLV which contains the International Standard and its Redline version, showing all changes of the technical content compared to the previous edition.
IEC 60404-6:2018 specifies methods for the measurement of AC magnetic properties of soft magnetic materials, other than electrical steels and soft ferrites, in the frequency range 20 Hz to 100 kHz. The materials covered by this part of IEC 60404 include those speciality alloys listed in IEC 60404-8-6, amorphous and nano-crystalline soft magnetic materials, pressed and sintered and metal injection moulded parts such as are listed in IEC 60404-8-9, cast parts and magnetically soft composite materials. The object of this part is to define the general principles and the technical details of the measurement of the magnetic properties of magnetically soft materials by means of ring methods. For materials supplied in powder form, a ring test specimen is formed by the appropriate pressing method for that material. The measurement of the DC magnetic properties of soft magnetic materials is made in accordance with the ring method of IEC 60404-4. The determinations of the magnetic characteristics of magnetically soft components are made in accordance with IEC 62044-3. This edition includes the following significant technical changes with respect to the previous edition:
a) adaption to modern measurement and evaluation methods, in particular the introduction of the widely spread digital sampling method for the acquisition and evaluation of the measured data;
b) limitation of the frequency range up to 100 kHz;
c) deletion of Clause 7 of the second edition that specified the measurement of magnetic properties using a digital impedance bridge;
d) addition of a new Clause 7 on the measurement of the specific total loss by the wattmeter method, including an example of the application of the digital sampling method;
e) addition of an informative annex on the technical details of the digital sampling technique for the determination of magnetic properties.
The contents of the corrigendum of November 2018 have been included in this copy.
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IEC TR 63114:2018(E) describes the general principle and technical details of the reverse bend test method used for evaluating the ductility of electrical steel strip and sheet. This test method is applicable to Epstein test strip specimens obtained from non-oriented and grain-oriented electrical steel of any grade. The test specimens shall not be annealed.
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IEC 60404-16:2018 is applicable to Fe-based amorphous strips specified in IEC 60404-8-11 for the measurement of AC magnetic properties at frequencies up to 400 Hz.
The object of this part is to define the general principles and technical details of the measurement of the magnetic properties of Fe-based amorphous strips by means of a single sheet tester.
The contents of the corrigendum of November 2018 have been included in this copy.
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IEC 60404-10:2016 is available as IEC 60404-10:2016 RLV which contains the International Standard and its Redline version, showing all changes of the technical content compared to the previous edition.
IEC 60404-10:2016(E) is applicable to grain-oriented and non-oriented electrical steel strip and sheet for measurements of a.c. magnetic properties in the frequency range 400 Hz to 10 000 Hz. The object of this document is to define the general principles and the technical details of the measurement of magnetic properties of electrical steel strip and sheet by means of an Epstein frame. This edition includes the following significant technical changes with respect to the previous edition:
a) adaption to modern measurement and evaluation methods, in particular the introduction of the widely spread digital sampling method for the acquisition and evaluation of the measured data;
b) introduction of formal changes which adapt this standard to other standards of the 60404 series;
c) revision of the problem of the air flux compensation taking account of the condition of the higher frequencies;
d) revision of the capacitive coupling of mutual inductor windings together with the consideration of the alternative method of numerical air flux compensation.
The contents of the corrigendum of March 2018 have been included in this copy.
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IEC/TR 62797:2013(E) provides the results of an international comparison of measurements of the magnetic moment, using vibrating sample magnetometers (VSM) and superconducting quantum interference device (SQUID) magnetometers. The basic object of this comparison is to verify the degree of reproducibility of the method employed as a prerequisite for the prospective development of a related IEC measuring standard.
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IEC 60404-15:2012 specifies a solenoid method, a magnetic moment method, a magnetic balance method and a permeability meter method for the determination of the relative magnetic permeability of feebly magnetic materials (including austenitic stainless steel). The magnetic balance and permeability meter methods are both comparison methods calibrated using reference materials to determine the value of the relative magnetic permeability of the test specimen.
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IEC/TR 62581:2010(E) describes the general principles and technical details of the measurement of the magnetostriction of single sheet specimens preferably 500 mm long and 100 mm wide and Epstein strip specimens, specified in IEC 60404-2, of electrical steel by means of optical sensors and accelerometers. These methods are applicable to test specimens obtained from electrical steel sheets and strips of any grade. The characteristics of magnetostriction are determined for a sinusoidal induced voltage, for specified peak values of magnetic polarization and for a specified frequency. The measurements are made at an ambient temperature of 23 °C +/- 5 °C on test specimens which have first been demagnetized.
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The contents of the corrigendum of December 2009 have been included in this copy.
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The contents of the corrigendum of March 2018 have been included in this copy.
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This technical report reviews methods for measurement of the magnetic loss of soft magnetic materials under the condition of magnetic polarization which includes higher harmonic components. Nowadays, by computer aided testing (CAT), a.c. magnetic properties of electrical steel sheets can be measured under various measuring conditions automatically. For example, the magnetic loss in the presence of higher harmonic frequency components of magnetic polarization can be measured using the arbitrary waveform synthesizer, digitiser and computer. The present standard methods (IEC 60404-2, IEC 60404-3 and IEC 60404-10) for the determination of specific total loss are restricted to the sinusoidal waveform of magnetic polarization, and these standards are still important for the characterization of core materials. However, actual waveforms of magnetic polarization in the electrical machines and transformers always include higher harmonic polarizations, and nowadays electrical machines can be designed using numerical methods including higher harmonics. But for these conditions, there is still no standard testing method.
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Applicable to all ferromagnetic materials. It is particularly aimed at the measurement of the magnetic dipole moment of permanent magnet (magnetically hard) materials and the measurement of the specific saturation magnetic polarization of cemented carbide materials having a ferromagnetic binder. To describe the general principles of the determination of the magnetic dipole moment of a ferromagnetic material specimen using a detection coil in an open magnetic circuit. By including a means of magnetizing the material to saturation, the saturation magnetic dipole moment can also be determined. In addition, the average magnetic polarization of a test specimen can be derived from the measurement of its magnetic dipole moment and volume. The calibration of magnetic moment coil systems and the measurement of the magnetic dipole moment of feebly magnetic materials can also be determined using this method. Measurements are normally performed at room temperature but measurements at other temperatures can be conducted by heating or cooling the volume occupied by the test specimen within the detection coil. The measurement of remanence, coercivity, maximum energy product and other parameters can be made in a closed magnetic circuit as described in IEC 60404-4 and IEC 60404-5. Measurement of the coercivity HcJ of soft and semi-hard materials can also be performed in an open circuit as described in IEC 60404-7.
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