Food processing machinery - Portion cutting machines - Safety and hygiene requirements

1.1   General
This European Standard covers portion cutting machines and accessories.
This European Standard does not apply to automatic industrial slicing machines (see prEN 16743) and band saw machines (see EN 12268).
This European Standard defines requirements for the design and manufacture of portion cutting machines.
The machines covered by this European Standard are used for continuous portioning of fresh, smoked or frozen meat with and without bones or of similar products by separation by means of a blade.
This European Standard deals with all significant hazards, hazardous situations and events relevant to machines, appliances and machinery, when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4).
This European Standard deals with the hazards which can arise during commissioning, operation, maintenance and decommissioning of the machine.
The European Standard does not deal with the specific hazards of loading devices.
This European Standard is not applicable to portion cutting machines which are manufactured before the date of publication of this document by CEN.
1.2   Types of machinery
This European Standard covers the following types of machinery:
-   Portion cutting machines with manual loading (see Figure 1);
-   Portion cutting machines with automatic loading (see Figure 2).
1.3   Machine construction
Portion cutting machines depending on the construction consist of: machine housing (machine frame), fixed or moving product bases, automatic or manually operated grippers, hold-down unit, blade housing, blade, discharge device, associated drives, electrical, hydraulic or pneumatic components.
Portion cutting machines in the scope of this document may be equipped with the following auxiliary components:
-   loading aid;
-   discharge conveyor belt;
-   laying unit;
-   measurement or scanning devices;
-   scales;
-   sorting station (e.g. rocker, pusher);
-   movement devices (e.g. castors).
1.4   Intended use
The intended use (as defined in EN ISO 12100:2010, 3.23) of portion cutting machines as dealt with in this document is described in 1.1.
The product is manually placed on the product base or automatically fed to the product base with a loading device. The product is supplied to the blade by automatic or manually operated grippers or conveyor slide or belt and the cutting process begins. The portion falls onto a discharge conveyor or a laying unit.

Nahrungsmittelmaschinen - Portionsschneidemaschinen - Sicherheits- und Hygieneanforderungen

Diese Europäische Norm behandelt Portionsschneidemaschinen und Zubehör.
Diese Europäische Norm gilt nicht für automatische Schneidemaschinen für den industriellen Einsatz (siehe !EN 16743:2016") und Bandsägemaschinen (siehe !EN 12268:2014").
Diese Europäische Norm legt Anforderungen an die Konstruktion und Herstellung von Portionsschneidemaschinen fest.
Die von dieser Europäischen Norm erfassten Maschinen werden für die kontinuierliche Portionierung von frischem, geräuchertem oder gefrorenem Fleisch mit und ohne Knochen oder von ähnlichen Produkten durch Trennen mit einem Messer verwendet.
Diese Europäische Norm behandelt alle signifikanten Gefährdungen, Gefährdungssituationen und Gefährdungs¬ereignisse, die auf die Maschinen, Geräte und Anlagen zutreffen, wenn sie bestimmungsgemäß und unter Bedingungen von durch den Hersteller vernünftigerweise vorhersehbaren Fehlanwendungen verwendet werden (siehe Abschnitt 4).
Diese Europäische Norm behandelt Gefährdungen, die während der Inbetriebnahme, des Betriebs, der Wartung und der Außerbetriebnahme der Maschine auftreten können.
Diese Europäische Norm behandelt nicht die spezifischen Gefährdungen durch Beschickungseinrichtungen.
Diese Europäische Norm gilt nicht für Portionsschneidemaschinen, die hergestellt wurden, bevor CEN dieses Dokument veröffentlichte.
[…]

Machines pour les produits alimentaires - Portionneuses - Prescriptions relatives à la sécurité et à l'hygiène

1.1   Généralités
Le présent document couvre les portionneuses, ainsi que les accessoires.
Le présent document ne s'applique pas aux trancheuses industrielles automatiques (voir prEN 16743), ni aux scies à ruban (voir EN 12268).
Le présent document définit les prescriptions relatives à la conception et la fabrication des portionneuses.
Les machines couvertes par le présent document sont utilisées pour le portionnement continu de viandes fraîches, fumées ou congelées, désossées ou non, ou de produits similaires séparés au moyen d'une lame.
Le présent document traite tous les phénomènes dangereux significatifs, situations et événements dangereux significatifs associés aux machines, aux appareillages et aux mécanismes lorsque ceux-ci sont utilisés normalement et dans les conditions de mauvaises utilisations raisonnablement prévisibles par le fabricant (voir l'Article 4).
Le présent document traite des phénomènes dangereux qui peuvent se produire pendant la mise en service, le fonctionnement, l’entretien et la mise hors service de la machine.
Le présent document ne traite pas des phénomènes dangereux spécifiques liés aux dispositifs de chargement.
Le présent document ne s’applique pas aux portionneuses et trancheuses fabriquées avant la date de publication du présent document par le CEN.
1.2   Types de machines
Le présent document couvre les types de machines suivants :
-   les portionneuses et trancheuses à chargement manuel (voir Figure 1) ;
-   les portionneuses et trancheuses à chargement automatique (voir Figure 2).
1.3   Construction de la machine
Les portionneuses et trancheuses disposent, selon la construction du bâti de la machine (châssis), d'embases de produit fixes ou déplaçables, d'outils de préhension à action manuelle ou automatique, d'un dispositif de maintien, d'un bâti pour la lame, d'une lame, d'un dispositif d'évacuation, de commandes associées, et de composants électriques, hydrauliques ou pneumatiques.
Les portionneuses et trancheuses couvertes par le domaine d’application du présent document peuvent être équipées des composants auxiliaires suivants :
-   un dispositif d'aide pour le chargement ;
-   un tapis transporteur d'évacuation ;
-   une unité de pose ;
-   des dispositifs de mesurage ou scanners ;
-   des cadrans ;
-   un poste de tri (par exemple un basculeur, un poussoir) ;
-   des dispositifs de déplacement (par exemple des roulettes).
1.4   Utilisation prévue
L’utilisation normale (telle que définie dans l’EN ISO 12100:2010, 3.23) des portionneuses et trancheuses traitées par le présent document est décrite au paragraphe 1.1.
Le produit est placé manuellement sur son embase ou automatiquement au moyen d'un dispositif de chargement. Le produit est acheminé vers la lame grâce à des outils de préhension à action manuelle ou automatique, ou un tapis transporteur et le processus de coupe commence. La portion tombe dans un convoyeur d'évacuation ou une unité de pose.

Stroji za predelavo hrane - Stroji za razrezovanje/razkosavanje na zrezke/zarebrnice - Varnostne in higienske zahteve

1.1   Splošno
Ta evropski standard zajema stroje za razrezovanje/razkosavanje na zrezke/zarebrnice in pribor.
Ta evropski standard se ne uporablja za avtomatske industrijske stroje za rezanje na rezine (glej standard prEN 16743) in tračne žage (glej standard EN 12268).
Ta evropski standard določa zahteve za načrtovanje in izdelavo strojev za razrezovanje/razkosavanje na zrezke/zarebrnice.
Stroji, ki jih zajema ta evropski standard, se uporabljajo za neprekinjeno razkosavanje svežega, dimljenega ali zamrznjenega mesa s kostmi ali brez oziroma podobnih izdelkov z rezilom.
Ta evropski standard opisuje vse večje nevarnosti, nevarne situacije in dogodke v zvezi s stroji in napravami, kadar se ti uporabljajo v skladu z svojim namenom in pod pogoji nepravilne uporabe, ki jih razumno predvidi proizvajalec (glej točko 4).
Ta evropski standard obravnava nevarnosti, do katerih lahko pride pri začetku uporabe, delovanju, vzdrževanju in izločitvi stroja iz uporabe.
Ta evropski standard ne obravnava posebnih nevarnosti nalagalnikov.
Ta evropski standard se ne uporablja za stroje za razrezovanje/razkosavanje na zrezke/zarebrnice, izdelane pred datumom objave tega dokumenta s strani odbora CEN.
1.2   Vrste strojev
Ta evropski standard zajema naslednje vrste strojev:
–   stroji za razrezovanje/razkosavanje na zrezke/zarebrnice z ročnim nalaganjem (glej sliko 1);
–   stroji za razrezovanje/razkosavanje na zrezke/zarebrnice s samodejnim nalaganjem (glej sliko 2).
1.3   Konstrukcija strojev
Stroji za razrezovanje/razkosavanje na zrezke/zarebrnice so glede na konstrukcijo sestavljeni iz ohišja stroja (okvir), fiksnega ali premičnega podstavka za izdelek, samodejno ali ročno upravljanih prijemal, zadrževalne enote, ohišja rezila, rezila, izmetne naprave, povezanih pogonov in električnih, hidravličnih ali pnevmatskih sestavnih delov.
Stroji za razrezovanje/razkosavanje na zrezke/zarebrnice, ki spadajo na področje uporabe tega dokumenta, so lahko opremljeni z naslednjimi pomožnimi sestavnimi deli:
–   pripomoček za nalaganje;
–   izmetni transportni trak;
–   polagalna enota;
–   naprave za merjenje/skeniranje;
–   tehtnice;
–   sortirna postaja (npr. nihalnik, potiskalnik);
–   naprave za pomikanje (npr. kolesca).
1.4   Predvidena uporaba
Predvidena uporaba (kot je opredeljena v standardu EN ISO 12100:2010, točka 3.23) strojev za razrezovanje/razkosavanje na zrezke/zarebrnice, obravnavanih v tem dokumentu je opisana v točki 1.1.
Izdelek se na podstavek za izdelek namesti ročno ali samodejno s pomočjo nalagalnika. Izdelek se poda k rezilu s samodejno ali ročno upravljanimi prijemali ali transportnim drsnikom oz. trakom in postopek rezanja se začne. Kos pade na izmetni transporter oziroma polagalno enoto.

General Information

Status
Published
Publication Date
16-Nov-2021
Withdrawal Date
30-May-2022
Current Stage
6060 - Definitive text made available (DAV) - Publishing
Start Date
17-Nov-2021
Completion Date
17-Nov-2021

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SLOVENSKI STANDARD
01-februar-2022
Stroji za predelavo hrane - Stroji za razrezovanje/razkosavanje na
zrezke/zarebrnice - Varnostne in higienske zahteve
Food processing machinery - Portion cutting machines - Safety and hygiene
requirements
Nahrungsmittelmaschinen - Portionsschneidemaschinen - Sicherheits- und
Hygieneanforderungen
Machines pour les produits alimentaires - Portionneuses - Prescriptions relatives à la
sécurité et à l'hygiène
Ta slovenski standard je istoveten z: EN 13870:2015+A1:2021
ICS:
67.260 Tovarne in oprema za Plants and equipment for the
živilsko industrijo food industry
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EN 13870:2015+A1
EUROPEAN STANDARD
NORME EUROPÉENNE
November 2021
EUROPÄISCHE NORM
ICS 67.260; C Supersedes EN 13870:2015
English Version
Food processing machinery - Portion cutting machines -
Safety and hygiene requirements
Machines pour les produits alimentaires - Nahrungsmittelmaschinen -
Portionneuses - Prescriptions relatives à la sécurité et Portionsschneidemaschinen - Sicherheits- und
à l'hygiène Hygieneanforderungen
This European Standard was approved by CEN on 1 August 2015 and includes Amendment 1 approved by CEN on 12 April 2021.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2021 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 13870:2015+A1:2021 E
worldwide for CEN national Members.

Contents Page
European foreword . 4
Introduction . 5
1 Scope . 6
1.1 General . 6
1.2 Types of machinery . 6
1.3 Machine construction . 8
1.4 Intended use . 8
2 Normative references . 9
3 Terms and definitions . 10
4 List of significant hazards . 13
5 Safety and hygiene requirements and/or protective measures . 17
5.1 General . 17
5.2 Mechanical hazards . 17
5.2.1 General . 17
5.2.2 Zone 1 – Powered components in the feed zone . 18
5.2.3 Zone 2 – Powered components in the discharge zone . 21
5.2.4 Zone 3 – Movable guards . 23
5.2.5 Zone 4 – Blade protection. 24
5.2.6 Zone 5 – Blade mounting . 25
5.2.7 Zone 6 – Locking slide / Hold-down unit . 25
5.2.8 Zone 7 – Grippers . 25
5.2.9 Zone 8 – Transport conveyor belts . 26
5.2.10 Sorting stations . 26
5.2.11 Drive components in the machine housing . 27
5.2.12 Interlocks of guards for preventing access to the moving blade . 27
5.3 Electrical hazards . 28
5.3.1 General . 28
5.3.2 Emergency stop . 28
5.3.3 Protection against water ingress . 29
5.4 Hydraulic and pneumatic hazards . 30
5.5 Hazard from loss of stability . 30
5.6 Noise reduction . 30
5.7 Ergonomic requirements . 31
5.8 Hygiene and cleaning . 31
5.8.1 General . 31
5.8.2 Food area . 32
5.8.3 Splash area. 33
5.8.4 Non-food area . 33
5.8.5 Surface condition . 33
5.8.6 Cleaning . 33
6 Verification of safety and hygiene requirements and/or protective measures . 34
7 Information for use . 36
7.1 General . 36
7.2 Instruction handbook . 36
7.3 Marking . 38
Annex A (normative) Noise test code for portion cutting machines (grade 2) . 39
Annex B (normative) Design principles to ensure cleanability of portion cutting machines
and their auxiliary components . 42
Annex ZA (informative) Relationship between this European Standard and the essential
requirements of Directive 2006/42/EC aimed to be covered . 47
Bibliography . 49

European foreword
This document (EN 13870:2015+A1:2021) has been prepared by Technical Committee CEN/TC 153
“Machinery intended for use with foodstuffs and feed”, the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by May 2022, and conflicting national standards shall be
withdrawn at the latest by May 2022.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
This document includes Amendment 1 approved by CEN on 12 April 2021.
This document supersedes !EN 13870:2015".
The start and finish of text introduced or altered by amendment is indicated in the text by tags !".
This document has been prepared under a Standardization Request given to CEN by the European
Commission and the European Free Trade Association, and supports essential requirements of
EU Directive(s) / Regulation(s).
For relationship with EU Directive(s) / Regulation(s), see informative Annex ZA, which is an integral
part of this document.
The significant changes with respect to the previous edition EN 13870:2005+A1:2010 are listed below:
— Clause 1: types of machines have been adapted to the current state of the art; pictures of the types
of machines have been renewed; exclusion of automatic industrial slicing machines;
— Clause 3: clarify of some definitions and use of this wording in the document;
— Clause 4: transferred to a table;
— inclusion of automatic loading;
— better description of the requirements for protective equipment;
— better description of risk areas, such as inlet tunnel (including dimension table);
— new components have been added, such as pusher and rocker.
Any feedback and questions on this document should be directed to the users’ national standards body.
A complete listing of these bodies can be found on the CEN website.
According to the CEN-CENELEC Internal Regulations, the national standards organisations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland,
Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of
North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the
United Kingdom.
Introduction
This document is a type-C-standard as stated in !EN ISO 12100:2010".
The machinery concerned and the extent to which hazards, hazardous situations and events are
covered are indicated in the scope of this document.
When provisions of this type-C-standard are different from those which are stated in type-A- or –B-
standards, the provisions of this type-C-standard take precedence over the provisions of the other
standards, for machines that have been designed and built according to the provisions of this type-C-
standard.
1 Scope
1.1 General
This European Standard covers portion cutting machines and accessories.
This European Standard does not apply to automatic industrial slicing machines (see
!EN 16743:2016") and band saw machines (see !EN 12268:2014").
This European Standard defines requirements for the design and manufacture of portion cutting
machines.
The machines covered by this European Standard are used for continuous portioning of fresh, smoked
or frozen me
...

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