Space product assurance - Crimping of high-reliability electrical connections

This Standard specifies:
•   Requirements for the following crimping wire terminations intended for high reliability electrical connections for use on customer
spacecraft and associated equipment operating under high vacuum, thermal cycling and launch vibration:
•   removable contacts, single wires
•   removable contacts, multiple wires
•   coaxial connectors, ferrules
•   lugs and splices.
NOTE    These are the most common used crimping wire termination and are represented in Figure 1 1.
•   The general conditions to be met for the approval of terminations other than the above mentioned ones.
NOTE    Additional forms of crimps, not covered in this standard, are listed (not exhaustively) in the informative Annex A.
•   Product assurance provisions for both the specific and the generic terminations mentioned above.
•   Training and certification requirements for operators and inspectors (clause 5.5.2), additional to those specified in ECSS Q ST-20.
This standard may be tailored for the specific characteristics and constraints of a space project, in conformance with ECSS-S-ST-00.

Raumfahrtproduktsicherung - Crimpen von hochzuverlässigen elektrischen Verbindungen

Assurance produit des projets spatiaux - Sertissage de connections électriques haute fiabilité

Zagotavljanje kakovosti proizvodov v vesoljski tehniki - Stiskalno spajanje kontaktov visoko zanesljivih električnih konektorjev

Ta standard določa: •   Zahteve za naslednje žične priključke za stiskalno spajanje, namenjene za izredno zanesljive električne konektorje za uporabo na vesoljskih plovilih in povezani opremi odjemalca, ki delujejo pri visokem vakuumu, toplotnih cikličnih obremenitvah in vibracijah ob izstrelitvi: •   odstranljive kontakte, posamezne žice •   odstranljive kontakte, več žic •   koaksialne konektorje, tulke •   ročaje in spojnice.  OPOMBA:    To so najpogosteje uporabljani žični priključki za stiskalno spajanje in so predstavljeni na sliki 1.1. •   Splošne pogoje, ki jih je treba izpolnjevati za odobritev priključkov, razen že zgoraj navedenih. OPOMBA:    Dodatne oblike kodrov, ki niso obravnavane v tem standardu, so navedene (ne izčrpno) v informativnem dodatku A. •   Določbe za zagotavljanje varnih proizvodov za posamezne in splošne priključke, navedene zgoraj. •   Zahteve za usposabljanje in potrjevanje za upravljavce in inšpektorje (točka 5.5.2) poleg zahtev iz standarda ECSS Q ST-20. Ta standard se lahko prilagodi posameznim lastnostim in omejitvam vesoljskega projekta v skladu s standardom ECSS-S-ST-00.

General Information

Status
Published
Publication Date
12-Mar-2019
Withdrawal Date
29-Sep-2019
Technical Committee
Current Stage
6060 - Definitive text made available (DAV) - Publishing
Start Date
13-Mar-2019
Due Date
04-Mar-2019
Completion Date
13-Mar-2019

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2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Raumfahrtproduktsicherung - Falten von hochzuverlässigen elektrischen VerbindungenAssurance produit des projets spatiaux - Sertissage de connections électriques hautes fiabilitésSpace product assurance - Crimping of high-reliability electrical connections49.140Vesoljski sistemi in operacijeSpace systems and operations49.060Aerospace electric equipment and systemsICS:Ta slovenski standard je istoveten z:EN 16602-70-26:2019SIST EN 16602-70-26:2019en,fr,de01-maj-2019SIST EN 16602-70-26:2019SLOVENSKI
STANDARDSIST EN 16602-70-26:20151DGRPHãþD

EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 16602-70-26
March
t r s { ICS
v {ä r x râ
v {ä s v r Supersedes EN
s x x r tæ y ræ t xã t r s v
English version
Space product assurance æ Crimping of highæreliability electrical connections
Assurance produit des projets spatiaux æ Sertissage de connections électriques haute fiabilité
Raumfahrtproduktsicherung æ Falten von hochzuverlässigen elektrischen Verbindungen This European Standard was approved by CEN on
{ November
t r s zä
C Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alterationä Upætoædate lists and bibliographical references concerning such national standards may be obtained on application to the CENæCENELEC Management Centre or to any CEN and CENELEC memberä
translation under the responsibility of a CEN and CENELEC member into its own language and notified to the CENæCENELEC Management Centre has the same status as the official versionsä
CEN and CENELEC members are the national standards bodies and national electrotechnical committees of Austriaá Belgiumá Bulgariaá Croatiaá Cyprusá Czech Republicá Denmarká Estoniaá Finlandá Former Yugoslav Republic of Macedoniaá Franceá Germanyá Greeceá Hungaryá Icelandá Irelandá Italyá Latviaá Lithuaniaá Luxembourgá Maltaá Netherlandsá Norwayá Polandá Portugalá Romaniaá Serbiaá Slovakiaá Sloveniaá Spainá Swedená Switzerlandá Turkey and United Kingdomä
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels y any means reserved worldwide for CEN national Members and for CENELEC Membersä Refä Noä EN
s x x r tæ y ræ t xã t r s { ESIST EN 16602-70-26:2019

Figures Figure 1-1: Example of interconnections described in this Standard . 8 Figure 5-1: Example of crimping tools . 17 Figure 5-2: Example of a typical connector barrel and single wire crimping . 21 Figure 5-3: Example of a typical connector barrel and multi-wire crimping. 22 Figure 5-4: Example of a typical ferrule shield crimping . 23 Figure 5-5: Examples of typical lug and splice wire crimping (1 of 2) . 25 Figure 5-6: Examples of typical lug and splice wire crimping (2 of 2) . 26 Figure 5-7: Qualification process test procedure flow chart . 28 Figure 5-8: Quality control during crimping operation . 34 Figure 5-9: Visible workmanship standards . 36 Figure 5-10: Workmanship examples and crimp micro-sections . 37 Figure 5-11: Shift performance test flowchart . 44
Tables Table 5-1: Equipment for verification process . 18 Table A-1 : Guideline for selector setting - Four-indent crimp (dispersive) - Single wire . 48 Table A-2 : Guideline for selector setting - Four-indent crimp (dispersive) - Two wires . 49 SIST EN 16602-70-26:2019

NOTE
These are the most commonly used crimping wire connections and are represented in Figure 1-1. • The general conditions to be met for the approval of connections other than the above mentioned ones. NOTE
Additional forms of crimps, not covered in this standard, are listed (not exhaustively) in the informative Annex A. • Product assurance provisions for both the specific and the generic connections mentioned above. • Training and certification requirements for operators and inspectors (clause 5.5.2), additional to those specified in ECSS-Q-ST-20. This standard may be tailored for the specific characteristics and constraints of a space project, in conformance with ECSS-S-ST-00. SIST EN 16602-70-26:2019

Normal socket Normal male
Enlarged socket Enlarged male
MDM socket MDM male
Coax socket Coax male
Power socket Power male
Butt splice Parallel splice
Lug
Figure 1-1: Example of interconnections described in this Standard SIST EN 16602-70-26:2019

EN reference Reference in text Title EN 16601-00-01 ECSS-S-ST-00-01
...

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