Safety of machinery - Safety requirements for the design and construction of printing and paper converting machines - Part 1: Common requirements

Sicherheit von Maschinen - Sicherheitsanforderungen an Konstruktion und Bau von Druck- und Papierverarbeitungsmaschinen - Teil 1: Gemeinsame Anforderungen

Sécurité des machines - Prescriptions de sécurité pour la conception et la construction de machines d'impression et de transformation du papier - Partie 1: Prescriptions communes

Varnost strojev - Varnostne zahteve za načrtovanje in konstrukcijo tiskarskih strojev in strojev za obdelavo papirja - 1. del: Splošne zahteve

General Information

Status
Not Published
Public Enquiry End Date
04-Aug-2010
Technical Committee
Current Stage
98 - Abandoned project (Adopted Project)
Start Date
10-Oct-2019
Due Date
15-Oct-2019
Completion Date
10-Oct-2019

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SIST EN 1010-1:2005/kFprA1:2010
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SLOVENSKI STANDARD
SIST EN 1010-1:2005/kFprA1:2010
01-julij-2010
9DUQRVWVWURMHY9DUQRVWQH]DKWHYH]DQDþUWRYDQMHLQNRQVWUXNFLMRWLVNDUVNLK
VWURMHYLQVWURMHY]DREGHODYRSDSLUMDGHO6SORãQH]DKWHYH

Safety of machinery - Safety requirements for the design and construction of printing and

paper converting machines - Part 1: Common requirements
Sicherheit von Maschinen - Sicherheitsanforderungen an Konstruktion und Bau von
Druck- und Papierverarbeitungsmaschinen - Teil 1: Gemeinsame Anforderungen

Sécurité des machines - Prescriptions de sécurité pour la conception et la construction

de machines d'impression et de transformation du papier - Partie 1: Prescriptions

communes
Ta slovenski standard je istoveten z: EN 1010-1:2004/FprA1
ICS:
37.100.10 Reprodukcijska oprema Reproduction equipment
85.100 Oprema za papirno industrijo Equipment for the paper
industry
SIST EN 1010-1:2005/kFprA1:2010 en,fr,de

2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

---------------------- Page: 1 ----------------------
SIST EN 1010-1:2005/kFprA1:2010
---------------------- Page: 2 ----------------------
SIST EN 1010-1:2005/kFprA1:2010
EUROPEAN STANDARD
FINAL DRAFT
EN 1010-1:2004
NORME EUROPÉENNE
EUROPÄISCHE NORM
FprA1
April 2010
ICS 37.100.10; 85.100
English Version
Safety of machinery - Safety requirements for the design and
construction of printing and paper converting machines - Part 1:
Common requirements

Sécurité des machines - Prescriptions de sécurité pour la Sicherheit von Maschinen - Sicherheitsanforderungen an

conception et la construction de machines d'impression et Konstruktion und Bau von Druck- und

de transformation du papier - Partie 1: Prescriptions Papierverarbeitungsmaschinen - Teil 1: Gemeinsame

communes Anforderungen

This draft amendment is submitted to CEN members for unique acceptance procedure. It has been drawn up by the Technical Committee

CEN/TC 198.

This draft amendment A1, if approved, will modify the European Standard EN 1010-1:2004. If this draft becomes an amendment, CEN

members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for inclusion of this amendment

into the relevant national standard without any alteration.

This draft amendment was established by CEN in three official versions (English, French, German). A version in any other language made

by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same

status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,

Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland,

Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.

Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without notice and

shall not be referred to as a European Standard.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: Avenue Marnix 17, B-1000 Brussels

© 2010 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 1010-1:2004/FprA1:2010: E

worldwide for CEN national Members.
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SIST EN 1010-1:2005/kFprA1:2010
EN 1010-1:2004/FprA1:2010 (E)
Foreword

This document (EN 1010-1:2004/FprA1:2010) has been prepared by Technical Committee CEN/TC 198

“Printing and paper machinery - Safety”, the secretariat of which is held by DIN.

This document is currently submitted to the Unique Acceptance Procedure.

This document has been prepared under a mandate given to CEN by the European Commission and the

European Free Trade Association, and supports essential requirements of EU Directive(s).

For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this

document.
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SIST EN 1010-1:2005/kFprA1:2010
EN 1010-1:2004/FprA1:2010 (E)
1 Modification to the Foreword
Add to the Foreword before the last paragraph:

"This part of the standard defines the common safety requirements for all kinds of printing and paper

converting machines and related common devices and is intended to be used in conjunction with another

relevant part of the EN 1010 series. The specific requirements specified in Part 2 and following parts of

EN 1010 supplement or amend the requirements of Part 1 and take precedence over the respective

requirements in EN 1010-1.

NOTE In addition, where a machine is not covered by a specific part of this standard, Part 1 of EN 1010 may be used

in conjunction with a risk assessment to establish an approach for dealing with the relevant risks. However, in this situation

this standard will not provide a presumption of conformity with the Essential Requirements.".

2 Modification to Clause 1, Scope
Delete in 1.2 the following text:

"This part of the standard defines the common safety requirements for all kinds of printing and paper

converting machines and related common devices and shall be used in connection with another part of the

EN 1010 series. The specific requirements specified in Part 2 and following parts of EN 1010 take precedence

over the respective requirements in EN 1010-1.

NOTE In addition, where a machine is not covered by a specific part of this standard, Part 1 of EN 1010 may be used

to establish the approach for dealing with the relevant risks.".
3 Modifications to Clause 2, Normative references
Delete normative reference

“EN 418:1992, Safety of machinery — Emergency stop equipment, functional aspects — Principles for design.

and add

“EN ISO 13850:2008, Safety of machinery — Emergency stop — Principles for design (ISO 13850:2006)".

Delete normative reference

"EN 563:1994, Safety of machinery — Temperatures of touchable surfaces — Ergonomics data to establish

temperature limit values for hot surfaces."
and add

"EN ISO 13732-1:2008, Ergonomics of the thermal environment — Methods for the assessment of human

responses to contact with surfaces — Part 1: Hot surfaces (ISO 13732-1:2006)”.
Delete normative reference

"EN 954-1:1996, Safety of machinery — Safety-related parts of control systems — Part 1: General principles

for design."
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SIST EN 1010-1:2005/kFprA1:2010
EN 1010-1:2004/FprA1:2010 (E)
and add

"EN ISO 13849-1:2008, Safety of machinery — Safety-related parts of control systems — General principles

for design (ISO 13849-1:2006)".
Delete normative reference
"EN 1050:1996, Safety of machinery — Principles for risk assessment.".
and add

"EN ISO 14121-1:2007, Safety of machinery — Risk assessment — Part 1: Principles (ISO 14121-1:2007)".

Delete normative reference
"EN 1070:1998, Safety of machinery — Terminology.".
Replace normative reference

"EN 1127-1:1997, Explosive atmospheres — Explosion prevention and protection — Part 1: Basic concepts

and methodology."
with

"EN 1127-1:2007, Explosive atmospheres — Explosion prevention and protection — Part 1: Basic concepts

and methodology".
Delete normative reference

"EN 12626:1997, Safety of machinery — Laser processing machines — Safety requirements."

and add

"EN ISO 11553-1:2008, Safety of machinery — Laser processing machines — Part 1: General safety

requirements (ISO 11553-1:2005)".
Replace normative reference

"EN ISO 4871:19986 Acoustics — Declaration and verification of noise emission values of machinery and

equipment (ISO 4871:1996)."
with

"EN ISO 4871:2009, Acoustics — Declaration and verification of noise emission values of machinery and

equipment (ISO 4871:1996)".
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SIST EN 1010-1:2005/kFprA1:2010
EN 1010-1:2004/FprA1:2010 (E)
Replace normative reference

"EN ISO 14122-4:1996, Safety of machinery — Means of permanent access to machines and industrial plants

— Part 4: Fixed ladders (ISO 14122-4:2004)."
with

"EN ISO 14122-4:2004, Safety of machinery — Means of permanent access to machines and industrial plants

— Part 4: Fixed ladders (ISO 14122-4:2004)”.
Delete normative reference

"EN 50014:1999, Electrical apparatus for potentially explosive atmospheres — General requirement.”

and add

"EN 60079-0:2009, Explosive atmospheres — Part 0: Equipment — General requirements

(IEC 60079-0:2007)".
Delete normative reference

"EN 50015:1998, Electrical apparatus for potentially explosive atmospheres — Oil immersion "o"."

and add

"EN 60079-6:2007, Explosive atmospheres — Part 6: Equipment protection by oil immersion "o"

(IEC 60079-6:2007)".
Delete normative reference

"EN ISO 50016:1995, Electrical apparatus for potentially explosive atmospheres — Pressurized apparatus

"p"."
and add

"EN 60079-2:2007, Explosive atmospheres — Part 2: Equipment protection by pressurized enclosure "p"

(IEC 60079-2:2007)".
Delete normative reference

"EN 50017:1998, Electrical apparatus for potentially explosive atmospheres — Powder filling "q"."

and add

"EN 60079-5:2007, Explosive atmospheres — Part 5: Equipment protection by powder filling "q"

(IEC 60079-5:2007)".
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SIST EN 1010-1:2005/kFprA1:2010
EN 1010-1:2004/FprA1:2010 (E)
Delete normative reference

"EN ISO 50018:2000, Electrical apparatus for potentially explosive atmospheres — Flameproof enclosures

"d"."
and add

"EN 60079-1:2007, Explosive atmospheres — Part 1: Equipment protection by flameproof enclosures "d" (IEC

60079-1:2007)".
Delete normative reference

"EN ISO 50019:2000, Electrical apparatus for potentially explosive atmospheres — Increased safety "e"."

and add

"EN 60079-7:2007, Explosive atmospheres — Part 7: Equipment protection by increased safety "e"

(IEC 60079-7:2006)".
Delete normative reference

"EN 50020:1994, Electrical apparatus for potentially explosive atmospheres — Intrinsic safety "i"."

and add

"EN 60079-11:2007, Explosive atmospheres — Part 11: Equipment protection by intrinsic safety "i"

(IEC 60079-11:2006)".
Delete normative reference

"EN ISO 50039:1980, Electrical apparatus for potentially explosive atmospheres — Intrinsic safety "i".”.

and add

"EN 60079-25:2004, Electrical apparatus for explosive gas atmospheres — Part 25: Intrinsically safe systems

(IEC 60079-25:2003)".
Add the following normative references

"EN 60079-10-1:2009, Explosive atmospheres — Part 10-1: Classification of areas — Explosive gas

atmospheres (IEC 60079-10-1:2008)

EN 60079-10-2:2009, Explosive atmospheres — Part 10-2: Classification of areas — Combustible dust

atmospheres (IEC 60079-10-2:2009)".
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SIST EN 1010-1:2005/kFprA1:2010
EN 1010-1:2004/FprA1:2010 (E)
Add the following normative references

"EN 60079-26:2007, Explosive atmospheres — Part 26: Equipment with equipment protection level (EPL) Ga

(IEC 60079-26:2006)

EN 60079-28:2007, Explosive atmospheres — Part 28: Protection of equipment and transmission systems

using optical radiation (IEC 60079-28:2006)" and

"EN 61241-14:2004, Electrical apparatus for use in the presence of combustible dust — Part 14: Selection

and installation (IEC 61241-14:2004)".
Delete normative reference

"EN 50281-1-2:1999, Electrical apparatus for use in the presence of combustible dust — Part 1-2: Electrical

apparatus protected by enclosures; selection, installation and maintenance."
and add

"EN 61241-17:2005, Electrical apparatus for use in the presence of combustible dust — Inspection and

maintenance of electrical installations in hazardous areas (other than mines) (IEC 61241-17:2005)".

Replace normative reference

"EN 60079-14:1998, Electrical apparatus for explosive gas atmospheres — Part 14: Electrical installations in

hazardous areas (other than mines)."
with

"EN 60079-14:2003, Explosive atmospheres — Part 14: Electrical installations design, selection and erection

(IEC 60079-14:2007)".
Replace normative reference

"EN 60204-1:1997, Safety of machinery — Electrical equipment of machines — Part 1: General requirements”

with

"EN 60204-1:2006, Safety of machinery — Electrical equipment of machines — General requirements

(IEC 60204-1:2005, modified)".
Replace normative reference

"EN 61496-1:1997, Safety of machinery — Electrosensitive protective equipment — Part 1: General

requirements and tests.”
with

"EN 61496-1:2004, Safety of machinery — Electro-sensitive protective equipment — General requirements

and tests (IEC 61496-1:2004, modified)".
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SIST EN 1010-1:2005/kFprA1:2010
EN 1010-1:2004/FprA1:2010 (E)
Replace normative reference

"IEC 61496-2:1997, Safety of machinery — Electro sensitive protective equipment — Part 2: Particular

requirements for equipment using active opto-electronic protective devices.”
with

"CLC/TS 61496-2:2006, Safety of machinery — Electro-sensitive protective equipment — Part 2: Particular

requirements for equipment using active opto-electronic protective devices (AOPDs) (IEC 61496-2:2006)".

Add the following normative references

"EN ISO 7731:2008, Ergonomics — Danger signals for public and work areas — Auditory danger signals

(ISO 7731:2003)" and

"EN 62061:2005, Safety of machinery — Functional safety of safety-related electrical, electronic and

programmable electronic control systems (IEC 62061:2005)",
Replace normative reference

"CLC R 044-001:1999, Safety of machinery: "Guidance and recommendations for the avoidance of hazards

due to static electricity."
with

"CLC/TR 50404:2003, Electrostatics — Code of practice for the avoidance of hazards due to static electricity".

Delete all full stops at the end of reference titles.
4 Modification to Clause 3, Terms and definitions
In first paragraph, replace
"EN ISO 1070:1998"
with
"EN ISO 12100-1:2003".
5 Modifications to Clause 4, List of significant hazards
Replace text of 4.1 with the following: "

"This clause contains all the significant hazards, as far as they are dealt with in this European Standard,

identified by risk assessment during the development of this European Standard as significant to the type of

machinery within the scope and which require action to eliminate or reduce the risk.

---------------------- Page: 10 ----------------------
SIST EN 1010-1:2005/kFprA1:2010
EN 1010-1:2004/FprA1:2010 (E)

NOTE A manufacturer should check using risk assessment to determine whether the list of hazards in Table 1 is

complete and applicable with respect to the particular machine. Risk assessment procedures and guidance on the

application of measures to reduce risk are given in EN ISO 14121-1 and EN ISO 12100.".

Delete text of 4.2 above Table 1.
In 4.2, replace the following part of the head-line in Table 1
EN ISO EN 1050:
"this standard 12100-1: 1996
2003 Annex A"
with
EN ISO EN ISO 14121-1:2007
"this standard 12100-1: Annex A
2003 Table A.1".
In 4.2, replace the following line in Table 1
"Slipping, tripping, Work platforms, access stairs, 5.2.12 4.2.3 19"
falling passageways, steps, floor coverings
with
"Slipping, tripping, Work platforms, access stairs, 5.2.12 4.2.3 1".
falling passageways, steps, floor coverings
In 4.2, replace the following line in Table 1
"Hazards from – machinery using flammable liquids or 5.2.4, 7.2.4 4.8 7.2"
explosion dusts
with
"Hazards from – machinery using flammable liquids or 5.2.4, 7.2.4 4.8 3".
explosion dusts
In 4.2, replace the following line in Table 1
"Failure, malfunction of – machinery with safety circuits 5.2.6 10"
control system 5.2.8 to 5.2.11
Faults or failures in – conductor identification 5.2.5.6
safety circuits – separation of chucking cones 5.3.5.4
Malfunction of software
with
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SIST EN 1010-1:2005/kFprA1:2010
EN 1010-1:2004/FprA1:2010 (E)
"Failure, malfunction of – machinery with safety circuits 5.2.6 ".
control system 5.2.8 to 5.2.11
Faults or failures in – conductor identification 5.2.5.6
safety circuits – separation of chucking cones 5.3.5.4
Malfunction of software
In 4.2, replace the following line in Table 1
"External effects on Iimmunity to electromagnetic disturbances 5.2.17 10.3"
electrical devices
with
"External effects on immunity to electromagnetic disturbances 5.2.17 2".
electrical devices
6 Modifications to Clause 5, Safety requirements and/or protective measures

In 5.2.2.3, add the following text and figure after the first paragraph and before the NOTE.

"When fixed guards are used and it is foreseeable that they will be removed e.g. for maintenance, adjustment,

setting, their fastenings shall remain attached to the guard or to the machinery when the guard is removed

(see Figure 5).
Figure 5 — Example of a retained fastening".

Renumber the following figures (Figures 5 and 6) and all cross references throughout the text. Because of the

addition of a new Figure 5 and new Figure 7, Figure 5 becomes Figure 6 and Figures 6 to 12 become Figures

8 to 14.
Replace the text of 5.2.3.2 with the following:

"When the interlocking guard is opened or removed or if a person has entered the danger zone to carry out

adjustments or process correction and there are danger points unprotected, it shall only be possible to start a

machine by means of:
a) Hold-to-run control devices combined with:

1) a displacement limited to a maximum of 25 mm for each operation of the control device or with a

maximum operating speed of 1 m/min, or
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SIST EN 1010-1:2005/kFprA1:2010
EN 1010-1:2004/FprA1:2010 (E)

2) displacement limited to a maximum of 75 mm or with a maximum operating speed of 5 m/min where

there would be no substantially increased hazard and where the measures defined in 1) above would

reduce the ability of the machine to perform its function.

For hold-to-run devices designed as two-hand controls, the same limitations of displacement and speed shall

apply.

Any two-hand control device shall satisfy the requirements defined in 5.2.8. The stopping distance shall be as

short as technically feasible. The machine shall stop before the hazard can be reached.

Starting the machine in the hold-to-run mode after opening an interlocking guard may be done without

operating a selector switch, if production operation during hold-to-run control is positively prevented by the

interlocking device.
b) Manual operation

Devices which allow manual operation of the machine or parts of the machine shall be designed so that

persons are not exposed to danger.".
In 5.2.4.1, replace "EN 1127-1:1997" with "EN 1127-1:2007".
In 5.2.4.2, 1 paragraph, replace "EN 1127-1:1997" with "EN 1127-1:2007".
In 5.2.4.2, NOTE 1, replace "prEN 1010-2:2001" with "EN 1010-2:2006".
In 5.2.4.3.1, replace "EN 50014" with "EN 60079-0" and replace

"EN 50015:1998, EN 50016:1995, EN 50017:1998, EN 50018:2000, EN 50019:2000, EN 50020:1994 and

EN 50039:1980"
with

"EN 60079-6:2007, EN 60079-2:2007, EN 60079-5:2007, EN 60079-1:2007, EN 60079-7:2007,

EN 60079-11:2007, EN 60079-25:2004, EN 60079-26:2007 and EN 60079-28:2007".
In 5.2.4.3.2, replace "EN 60079-14:1998" with "EN 60079-14:2003".

In 5.2.4.3.3, replace "EN 50281-1-2:1999" with "EN 61241-14:2004 and EN 61241-17:2005".

In 5.2.4.6, 2 paragraph, replace "prEN 50281-1-3:2002" with "EN 60079-10-1:2009".

In 5.2.4.8, replace "the CENELEC report R044-001 "Safety of machinery – Guidance and recommendations

for the avoidance of hazards due to static electricity" " with "CLC/TR 50404:2003".

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SIST EN 1010-1:2005/kFprA1:2010
EN 1010-1:2004/FprA1:2010 (E)

In 5.2.4.12, replace "EN 50018:2000" with "EN 60079-1:2007" and replace "EN 50019:2000" with

"EN 60079-7:2007".
In 5.2.5.1, replace "EN 60204-1:1997" twice with "EN 60204-1:2006".
In 5.2.5.2, replace "EN 60204-1:1997" three times with "EN 60204-1:2006".
In 5.2.5.3, replace "EN 60204-1:1997" with "EN 60204-1:2006".
In 5.2.5.4, replace the following text:

"On rectifier drives, the actuation of an emergency stop control device may, as a deviation from 9.2.5.4 of

EN 60204-1:1997, cause stopping of the drive as a category 2 stop according to 9.2.2 of EN 60204-1:1997 if:"

with

"On rectifier drives, the actuation of an emergency stop control device may, as a deviation from 9.2.5.4 of

EN 60204-1:2006, cause stopping of the drive as a category 2 stop according to 9.2.2 of EN 60204-1:2006 if:"

In 5.2.5.4, replace the following text:
"are separate functions in accordance with category 3 of EN 954-1:1996"
with

"are separate functions in accordance with PL "d" of EN ISO 13849-1:2008 or SIL 2 of EN 62061:2005".

Add after sub-clause 5.2.5.4 the following new sub-clause 5.2.5.5

"Where, for operational reasons, a category 2 stop according to 9.2.2 of EN 60204-1:2006 (i.e. a stop control

that does not cut off the energy supply to the actuators) is required, the stop condition shall be monito

...

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