SIST EN 287-6:2010
(Main)Qualification test of welders - Fusion welding - Part 6: Cast iron
Qualification test of welders - Fusion welding - Part 6: Cast iron
This European Standard specifies main requirements, limits, inspection conditions and acceptance requirements as well as related inspection documents of welders for welded cast iron test pieces and workpieces. It provides a set of technical rules for a systematic qualification test of a welder's skills, and enables such qualifications to be uniformly accepted independently of the type of product, location and examiner/examining body. This European Standard specifies the testing of a welder's skill unless a higher level skill test is applicable. The acceptance of a welder's skill according to this European Standard implies a practical experience and knowledge regarding the welding process, materials and safety requirements (see Annex C). This European Standard has to be used when requirements on part of a customer, testing or monitoring body or other organisation are postulated. This European Standard defines the qualification test of welders for the fusion welding of cast iron. The welding processes referred to in this standard include those fusion welding processes which are designated as manual or partly mechanized welding. It does not cover fully mechanized and automated welding processes (see EN 1418). Cast iron materials which are covered by this European Standard are mentioned in 5.4. The inspection document and certification is made out in the name of the testing body's liability.
Prüfung von Schweißern - Schmelzschweißen - Teil 6: Gusseisen
Diese Europäische Norm legt die wesentlichen Anforderungen, Geltungsbereiche, Prüfbedingungen und
Abnahmeanforderungen sowie die dazugehörigen Prüfbescheinigungen von Schweißern für geschweißte
Bauteile und Werkstücke aus Gusseisen fest.
Sie stellt eine Reihe technischer Regeln für systematische Prüfungen der Handfertigkeit von Schweißern auf
und ermöglicht so, dass diese Qualifizierungen unabhängig von der Art des Erzeugnisses, des Ortes und des
Prüfers/der Prüfstelle einheitlich akzeptiert werden.
In dieser Europäischen Norm wird die Prüfung der Handfertigkeit eines Schweißers festgelegt, sofern nicht
eine Prüfung auf einem höheren Niveau maßgebend ist.
Die Anerkennung der Handfertigkeit eines Schweißers nach dieser Europäischen Norm setzt praktische
Erfahrungen und Kenntnisse im Hinblick auf den Schweißprozess, die Werkstoffe und die
sicherheitstechnischen Anforderungen voraus (siehe Anhang C).
Diese Europäische Norm ist anzuwenden, wenn von Seiten eines Kunden, einer Prüf- bzw.
Überwachungsstelle oder einer anderen Organisation bestimmte Anforderungen zur Bedingung gemacht
werden.
Diese Europäische Norm legt die Schweißerprüfung für das Schmelzschweißen von Gusseisen fest. Die
Schweißprozesse, auf die in dieser Norm verwiesen wird, umfassen die als Handschweißen oder
teilmechanisches Schweißen bezeichneten Schmelzschweißprozesse. Vollmechanische und automatische
Schweißprozesse werden in dieser Norm nicht berücksichtigt, siehe EN 1418. In 5.4 sind
Gusseisenwerkstoffe angegeben, die in dieser Europäischen Norm berücksichtigt werden.
Die Prüfbescheinigungen werden unter der Verantwortung der Prüfstelle ausgestellt.
Epreuve de qualification des soudeurs - Soudage par fusion - Partie 6 : Fontes
La présente norme européenne spécifie les exigences principales, les limites, conditions d’inspection et
exigences d’acceptation, ainsi que les documents de contrôle des soudeurs concernant les assemblages de
qualification et les pièces en fonte soudés.
Il fournit un ensemble de règles techniques pour l’épreuve de qualification systématique des soudeurs, et
permet à de telles qualifications d’être acceptées uniformément, indépendamment du type de produit, du lieu
et de l’examinateur ou de l’organisme d’examen.
La présente norme européenne spécifie le contrôle de l’habileté d’un soudeur, sauf si une épreuve de niveau
supérieur est applicable.
La reconnaissance des compétences d’un soudeur conformément à la présente norme européenne implique
une expérience et une connaissance pratique des procédés de soudage, des matériaux d’apport et des
exigences de sécurité (voir Annexe C).
La présente norme européenne doit être utilisée en cas d’exigences de la part du client, de l’organisme
d’essai ou de surveillance, ou de la part d’un autre organisme.
La présente norme européenne définit l’épreuve de qualification des soudeurs pour le soudage par fusion de
la fonte. Les procédés de soudage auxquels il est fait référence dans la présente norme européenne incluent
les procédés de soudage par fusion manuels ou semi-automatiques. La présente norme européenne ne traite
pas des procédés de soudage entièrement mécanisés et automatisés (voir EN 1418). Les matériaux en fonte
relevant de la présente norme européenne sont mentionnés en 5.4.
Le document de contrôle et la certification sont élaborés au nom de l’organisme d’essai.
Preskušanje varilcev - Talilno varjenje - 6. del: Železova litina
Ta evropski standard opredeljuje glavne zahteve, mejne vrednosti, inšpekcijske pogoje in zahteve sprejemljivosti, kot tudi inšpekcijske dokumente, povezane z varilci testnih kosov in obdelovancev varjene železove litine. Podaja nabor tehničnih pravil za sistematično preskušanje kvalifikacij glede varilčeve praktične usposobljenosti, in omogoča, da so tovrstne kvalifikacije enotno sprejete, neodvisno od tipa izdelka, lokacije in preglednika/organa za preverjanje praktične usposobljenosti. Ta evropski standard določa preskušanje varilčeve praktične usposobljenosti, razen če se uporablja za preverjanje praktične usposobljenosti višje stopnje. Sprejemljivost varilčeve praktične usposobljenosti v skladu s tem evropskim standardom pomeni praktične izkušnje in znanje glede postopka varjenja, materialov in varnostnih zahtev (glej Dodatek C). Ta evropski standard je treba uporabljati kadar so postavljene zahteve s strani stranke, organa za preskušanje ali nadzor, ali druge organizacije. Ta evropski standard določa preskus kvalifikacij varilcev za talilno varjenje železove litine. Postopki varjenja, navedeni v tem standardu, vključujejo talilne postopke varjenja, ki so opredeljeni kot ročno ali delno mehanizirano varjenje. Ne zajema popolnoma mehaniziranih in avtomatiziranih postopkov varjenja (glej EN 1418). Materiali železove litine, ki jih zajema ta evropski standard, so omenjeni v točki 5.4. Dokument o nadzoru in certifikaciji je izdan v imenu odgovornosti organa za preskušanje.
General Information
Relations
Standards Content (Sample)
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Preskušanje varilcev - Talilno varjenje - 6. del: Železova litinaPrüfung von Schweißern - Schmelzschweißen - Teil 6: GusseisenEpreuve de qualification des soudeurs - Soudage par fusion - Partie 6 : FontesQualification test of welders - Fusion welding - Part 6: Cast iron25.160.01Varjenje, trdo in mehko spajkanje na splošnoWelding, brazing and soldering in general03.100.30Vodenje ljudiManagement of human resourcesICS:Ta slovenski standard je istoveten z:EN 287-6:2010SIST EN 287-6:2010en,fr,de01-marec-2010SIST EN 287-6:2010SLOVENSKI
STANDARD
SIST EN 287-6:2010
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 287-6
January 2010 ICS 25.160.01 English Version
Qualification test of welders - Fusion welding - Part 6: Cast iron Epreuve de qualification des soudeurs - Soudage par fusion - Partie 6 : Fontes
Prüfung von Schweißern - Schmelzschweißen - Teil 6: Gusseisen This European Standard was approved by CEN on 28 November 2009.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre:
Avenue Marnix 17,
B-1000 Brussels © 2010 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 287-6:2010: ESIST EN 287-6:2010
EN 287-6:2010 (E) 2 Contents Page Foreword .3Introduction .41Scope .52Normative references .53Terms and definitions .64Symbols and abbreviations .64.1General .64.2Reference numbers of welding processes .64.3Abbreviations .65Essential variables.85.1General .85.2Welding processes .85.3Type of weld and joint preparation .85.4Material groups .85.5Weld metals .85.6Welding positions .96Range of qualification .96.1General .96.2Welding process .96.3Welding position .96.4Cast iron material groups .96.5Test piece . 106.6Mode of operation . 107Procedure of the qualification test and examination . 107.1Supervision . 107.2Shapes and dimensions of test pieces . 107.3Welding conditions . 117.4Range of testing . 117.5Test pieces and test specimen . 118Acceptance requirements for test pieces . 149Re-test . 1410Period of validity . 1510.1Initial qualification . 1510.2Confirmation of the validity . 1510.3Prolongation of qualification . 1511Certificate . 1512Designation . 16Annex A (informative) Material groups of cast iron (according to CEN ISO/TR 15608:2005) . 17Annex B (informative)
Welder's qualification test certificate . 18Annex C (informative)
Job knowledge . 19C.1General . 19C.2Requirements . 19Bibliography . 23 SIST EN 287-6:2010
EN 287-6:2010 (E) 3 Foreword This document (EN 287-6:2010) has been prepared by Technical Committee CEN/TC 190 “Foundry Technology”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by July 2010, and conflicting national standards shall be withdrawn at the latest by July 2010. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights. Within its programme of work, Technical Committee CEN/TC 190 requested CEN/TC 190/WG 13 "Welding of cast iron" to prepare the following standard: EN 287-6, Qualification test of welders — Fusion welding — Part 6: Cast iron. EN 287 consists of the following parts, under the general title Qualification test of welders — Fusion welding: Part 1: Steels Part 6: Cast iron According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom.
SIST EN 287-6:2010
EN 287-6:2010 (E) 4 Introduction The ability of a welder to follow verbal or written instructions and verification of a person's skills are important factors in ensuring the quality of the welded product. The testing of a welder's skill in accordance with this standard depends on welding techniques and conditions used in which uniform rules are complied with, and standard test pieces are used. The principle of this European Standard is that a qualification test qualifies the welder not only for the conditions used in the test, but also for all joints which are considered easier to weld on the presumption that the welder has received a specific training and/or has industrial practice within the range of qualification. The qualification test can be used to qualify a welding procedure and a welder provided that all the relevant requirements, e.g. test piece dimensions, are satisfied. SIST EN 287-6:2010
EN 287-6:2010 (E) 5 1 Scope This European Standard specifies main requirements, limits, inspection conditions and acceptance requirements as well as related inspection documents of welders for welded cast iron test pieces and workpieces. It provides a set of technical rules for a systematic qualification test of a welder‘s skills, and enables such qualifications to be uniformly accepted independently of the type of product, location and examiner/examining body.
This European Standard specifies the testing of a welder’s skill unless a higher level skill test is applicable. The acceptance of a welder’s skill according to this European Standard implies a practical experience and knowledge regarding the welding process, materials and safety requirements (see Annex C). This European Standard has to be used when requirements on part of a customer, testing or monitoring body or other organisation are postulated.
This European Standard defines the qualification test of welders for the fusion welding of cast iron. The welding processes referred to in this standard include those fusion welding processes which are designated as manual or partly mechanized welding. It does not cover fully mechanized and automated welding processes (see EN 1418). Cast iron materials which are covered by this European Standard are mentioned in 5.4. The inspection document and certification is made out in the name of the testing body’s liability. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 287-1:2004, Qualification test of welders — Fusion welding — Part 1: Steels EN 571-1, Non destructive testing — Penetrant testing — Part 1: General principles EN 970, Non-destructive examination of fusion welds — Visual examination EN 1011-8, Welding — Recommendations for welding of metallic materials — Part 8: Welding of cast irons EN 1290, Non-destructive testing of welds — Magnetic particle testing of welds EN 1320, Destructive tests on welds in metallic materials — Fracture test EN 1321, Destructive tests on welds in metallic materials — Macroscopic and microscopic examination of welds EN ISO 1071, Welding consumables — Covered electrodes, wires, rods and tubular cored electrodes for fusion welding of cast iron — Classification (ISO 1071:2003) EN ISO 4063, Welding and allied processes — Nomenclature of processes and reference numbers (ISO 4063:2009) EN ISO 6520-1, Welding and allied processes — Classification of geometric imperfections in metallic materials — Part 1: Fusion welding (ISO 6520-1:2007) EN ISO 6947, Welds; working positions — Definitions of angles of slope and rotation (ISO 6947:1993) SIST EN 287-6:2010
EN 287-6:2010 (E) 6 CEN ISO/TR 15608, Welding — Guidelines for a metallic materials grouping system (ISO/TR 15608:2005) EN ISO 15609-1, Specification and qualification of welding procedures for metallic materials — Welding procedure specification — Part 1: Arc welding (ISO 15609-1:2004) EN ISO 15609-2, Specification and qualification of welding procedures for metallic materials — Welding procedure specification — Part 2: Gas welding (ISO 15609-2:2001) ISO 857-1, Welding and allied processes — Vocabulary — Part 1: Metal welding processes 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 287-1:2004 apply. 4 Symbols and abbreviations 4.1 General Where the full wording is not used, the following abbreviations and reference numbers shall be used when completing the welder's qualification test certificate (see Annex B). 4.2 Reference numbers of welding processes This European Standard covers the following manual or partly mechanized welding processes (reference numbers of welding processes for symbolic representation are listed in EN ISO 4063): 111
manual metal arc welding; 114
self-shielded tubular-cored arc welding; 131
MIG welding with solid wire electrode; 135
MAG welding with solid wire electrode; 136
MAG welding with flux cored electrode; 141
TIG welding with solid filler material; 15
plasma arc welding; 311
oxyacetylene welding. 4.3 Abbreviations 4.3.1 Test pieces a
designed fillet weld thickness; BW
butt weld; FW
fillet weld; CPC simulated crack (cast iron plate crack); CPH tapped blind hole (cast iron plate hole); SIST EN 287-6:2010
EN 287-6:2010 (E) 7 t
material thickness of test piece (plate or wall thickness); z
leg length of fillet weld. 4.3.2 Consumables FeC-1
similar welding consumable; FeC-2
similar welding consumable; FeC-GF
similar welding consumable; FeC-GP
similar welding consumable; Fe1
iron based consumable; Fe2
iron based consumable; Ni
nickel based consumable; NiFe-1
nickel based consumable; NiFe-2
nickel based consumable; NiCu
nickel based consumable; Z
any concerted consumable. NOTE (see EN ISO 1071) 4.3.3 Other weld details
hw
homogeneous weld metal; sw
semi-homogeneous weld metal; nw
non-homogeneous weld metal; bs
welding from both sides; ss
single-side welding; gg
gouging or grinding of root run; ng
without gouging or grinding; mb
welding with backing; nb
welding without backing. SIST EN 287-6:2010
EN 287-6:2010 (E) 8 5 Essential variables 5.1 General The qualification of welders is based on essential variables. For each essential variable, a range of qualifica-tion is defined. All test pieces shall be welded using the essential variables independently. The test piece for the qualification test is unattached from the type of component. 5.2 Welding processes The welding processes are defined in ISO 857-1 (see also 4.2). 5.3 Type of weld and joint preparation For those butt and fillet weld test pieces made of cast iron plates with tapped blind holes and for those test pieces made of cast iron with simulated cracks the qualification test shall be made according to 7.2. 5.4 Material groups 5.4.1 General In order to reduce the number of qualification tests, materials with similar welding characteristics are grouped according to CEN ISO/TR 15608 (see also 5.4.2). 5.4.2 Cast iron groups According to the operational requirements the following cast iron materials are relevant. Cast iron groups according to CEN ISO/TR 15608: 71 grey (lamellar graphite) cast iron; 72 spheroidal graphite cast iron; 73 malleable cast iron; 74 austempered ductile cast iron; 75 austenitic cast iron; 76 other cast iron materials. 5.5 Weld metals It is differentiated between homogeneous weld metal (hw), semi-homogeneous weld metal (sw) and non-homogeneous weld metal (nw). For the qualification test, suitable consumables shall be selected in view of the parent metal and the welding process. The welding process shall conform to the relevant pWPS or WPS (see EN ISO 15609-1 and EN ISO 15609-2). If a qualification test is made by using one kind of welding consumables, shielding gases or welding fluxes the test will also be accepted for comparable types of welding consumables, shielding gases or welding fluxes for the same cast iron material group. SIST EN 287-6:2010
EN 287-6:2010 (E) 9 5.6 Welding positions The welding position shall be chosen in accordance with Figure C.1. The welding positions and symbols refer to EN ISO 6947. The test pieces shall be welded in accordance with the nominal angles of the welding positions according to EN ISO 6947. 6 Range of qualification 6.1 General As a basic principle the qualification test of a welder not only covers the referring test piece and the skill for these special variables, it also covers joints and appropriate variables which are easier to create. 6.2 Welding process Each qualification test refers to one welding process. A change of the welding process requires a new qualification test. 6.3 Welding position The welding position PB includes the position PA. The welding position PC includes the positions PA and PB. The welding position PF includes the positions PB and PA. NOTE The positions of weld are illustrated in Figure C.1. 6.4 Cast iron material groups See CEN ISO/TR 15608 (see also Table A.1). The range of qualification is given in Table 1. Table 1 — Range of qualification for test pieces Material groups of test pieces Range of qualification for material group 71 72.1 72.2 72.3 72.4 73.1 73.2 73.3 74
71 X X X X X X X X
72.1
X X
X X X
72.2
X X
X X X
72.3
X X X
X X X
72.4
X X X X X X X
73.1
X
73.2
X X X X X X
73.3
X X X X X X X
74
X
SIST EN 287-6:2010
EN 287-6:2010 (E) 10 6.5 Test piece The qualification test at a test piece CPH a
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