25.160.01 - Welding, brazing and soldering in general
ICS 25.160.01 Details
Welding, brazing and soldering in general
Schwei?en und Loten im allgemeinen
Soudage et brasage en général
Varjenje, trdo in mehko spajkanje na splošno
General Information
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This document specifies minimum safety requirements and test methods for protective clothing including hoods, aprons, sleeves, and gaiters that are designed to protect the wearer's body including head (hoods) and feet (gaiters) and that are to be worn during welding and allied processes with comparable risks. For the protection of the wearer’s head and feet, this document is only applicable to hoods and gaiters. This document does not cover requirements for feet, hand, face, and/or eye protectors. This type of protective clothing is intended to protect the wearer against the following hazards: — spatter (small splashes of molten metal) in 2 risk levels, short contact time with flame, radiant heat from an electric arc used for welding and allied processes, — harmful artificial optical radiation (UV-A, UV-B and especially UV-C) in 3 risk levels generated during welding and allied processes and — minimizes the possibility of electrical shock by short-term, accidental contact with live electrical conductors at voltages up to approximately 100 V d. c. in normal conditions of welding. Sweat, soiling, or other contaminants can affect the level of protection provided against short-term accidental contact with live electric conductors at these voltages. The main manual welding processes are exemplified and are classified into process groups according to the maximum effectively emitted total irradiance, which has been determined and evaluated by measurement for these types of welding processes. For adequate overall protection against the risks to which welders are likely to be exposed, personal protective equipment (PPE) covered by other standards should additionally be worn to protect the head, face, hands, and feet. This document is not applicable for laser welding processes (coherent, monochromatic radiation sources). Guidance for the selection of protective clothing for different welding activities is detailed in Annex B.
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This document provides guidance and specifications for the determination of personal exposure to gases and vapours in welding and allied processes. It applies to the following thermal processes used to join, cut, surface or remove metals:
(111) Manual metal arc welding (metal arc welding with covered electrode); shielded metal arc
welding /USA/
(114) Self-shielded tubular-cored arc welding
(131) Metal inert gas welding; MIG welding; gas metal arc welding /USA/
(135) Metal active gas welding; MAG welding; gas metal arc welding /USA/
(136) Tubular-cored metal arc welding with active gas shield; flux cored arc welding /USA/
(137) Tubular-cored metal arc welding with inert gas shield; flux cored arc welding /USA/
(141) Tungsten inert gas arc welding; TIG welding; gas tungsten arc welding /USA/
(15) Plasma arc welding;
(31) Oxy-fuel gas welding; oxy-fuel gas welding /USA/
(52) Laser beam welding;
(912) Flame brazing; torch brazing /USA/
(97) Braze welding;
— arc and flame gouging;
— arc and laser cutting processes;
— flame and plasma cutting processes;
— metal-spraying (see ISO 4063).
The following gases and vapours which can be produced or be present during welding and allied processes are covered:
— ozone (O3);
— carbon monoxide (CO);
— carbon dioxide (CO2);
— nitric oxide (NO) and nitrogen dioxide (NO2);
— vapours produced in the welding or cutting of metals having paint or other surface coatings.
Fuel, oxidant and shielding gases used in welding and allied processes are not covered.
The general background level of gases and vapours in the workplace atmosphere influences personal exposure, and therefore the role of fixed-point measurements is also considered.
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This document specifies a procedure for sampling airborne particles in the breathing zone of a person who performs welding and allied processes (the operator). It also provides details of relevant standards that specify required characteristics, performance requirements and test methods for workplace air measurement, and augments guidance provided in EN 689 on assessment strategy and measurement strategy.
This document also specifies a procedure for making gravimetric measurements of personal exposure to airborne particles generated by welding and allied processes (welding fumes) and other airborne particles generated by welding-related operations.
Additionally, it provides references to suitable methods of chemical analysis specified in other standards to determine personal exposure to specific chemical agents present in welding fumes and other airborne particles generated by welding-related operations.
- Draft42 pagesEnglish languagesale 10% offe-Library read for1 day
This document provides guidance and specifications for the determination of personal exposure to gases and vapours in welding and allied processes. It applies to the following thermal processes used to join, cut, surface or remove metals: (111) Manual metal arc welding (metal arc welding with covered electrode); shielded metal arc welding /USA/ (114) Self-shielded tubular-cored arc welding (131) Metal inert gas welding; MIG welding; gas metal arc welding /USA/ (135) Metal active gas welding; MAG welding; gas metal arc welding /USA/ (136) Tubular-cored metal arc welding with active gas shield; flux cored arc welding /USA/ (137) Tubular-cored metal arc welding with inert gas shield; flux cored arc welding /USA/ (141) Tungsten inert gas arc welding; TIG welding; gas tungsten arc welding /USA/ (15) Plasma arc welding; (31) Oxy-fuel gas welding; oxy-fuel gas welding /USA/ (52) Laser beam welding; (912) Flame brazing; torch brazing /USA/ (97) Braze welding; — arc and flame gouging; — arc and laser cutting processes; — flame and plasma cutting processes; — metal-spraying (see ISO 4063). The following gases and vapours which can be produced or be present during welding and allied processes are covered: — ozone (O3); — carbon monoxide (CO); — carbon dioxide (CO2); — nitric oxide (NO) and nitrogen dioxide (NO2); — vapours produced in the welding or cutting of metals having paint or other surface coatings. Fuel, oxidant and shielding gases used in welding and allied processes are not covered. The general background level of gases and vapours in the workplace atmosphere influences personal exposure, and therefore the role of fixed-point measurements is also considered.
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This document specifies a procedure for sampling airborne particles in the breathing zone of a person who performs welding and allied processes (the operator). It also provides details of relevant standards that specify required characteristics, performance requirements and test methods for workplace air measurement, and augments guidance provided in EN 689 on assessment strategy and measurement strategy. This document also specifies a procedure for making gravimetric measurements of personal exposure to airborne particles generated by welding and allied processes (welding fumes) and other airborne particles generated by welding-related operations. Additionally, it provides references to suitable methods of chemical analysis specified in other standards to determine personal exposure to specific chemical agents present in welding fumes and other airborne particles generated by welding-related operations.
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This document defines the classification levels for welded components, the types of activity typically undertaken and the requirements to be fulfilled to demonstrate conformance.
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This document gives guidelines for the implementation of requirements given in the other parts of the ISO 3834 series. It is intended to help users select the appropriate part of the ISO 3834 series. It is expected that users will already be familiar with the ISO 3834 series as a whole.
This document does not provide additional requirements to those in ISO 3834-1 to ISO 3834-5.
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This document gives guidelines for the implementation of requirements given in the other parts of the ISO 3834 series. It is intended to help users select the appropriate part of the ISO 3834 series. It is expected that users will already be familiar with the ISO 3834 series as a whole. This document does not provide additional requirements to those in ISO 3834-1 to ISO 3834-5.
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This document specifies requirements for the qualification of welders and welding operators for fusion
welding of metallic materials for aerospace applications.
NOTE Success in the test is an essential precondition for the qualification of welders and welding operators
in new production and repair work in aerospace. However, welding equipment operators do not need to be
qualified according to this document.
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This document gives the necessary information to explain the requirements referenced in ISO 15607 about the qualification of welding procedures based on previous welding experience.
In addition, it gives the range of qualification.
The use of this document can be restricted by an application standard or a specification.
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This document gives the necessary information to explain the requirements referenced in ISO 15607 about the qualification of welding procedures based on previous welding experience. In addition, it gives the range of qualification. The use of this document can be restricted by an application standard or a specification.
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This document defines the general requirements for welding in the execution of structural steelwork as structures or as manufactured components in conjunction with ISO 17607-1. Additional requirements to be addressed in the execution of structural steelwork, as structures or as fabricated components, can be found in other parts of the ISO 17607 series.
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This document defines the classification levels for welded components, the types of activity typically undertaken and the requirements to be fulfilled to demonstrate conformance.
- Standard30 pagesEnglish languagesale 10% offe-Library read for1 day
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This document specifies requirements for the qualification of welders and welding operators for fusion welding of metallic materials for aerospace applications. NOTE Success in the test is an essential precondition for the qualification of welders and welding operators in new production and repair work in aerospace. However, welding equipment operators do not need to be qualified according to this document.
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Specifies general tolerances for linear and angular dimensions and for shape and position of welded structures in four classes, these being based on customary workshop accuracy. The main criterion for the selection of a particular class should be the functional requirements.
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This document specifies general tolerances for linear and angular dimensions and for shape and position of welded structures in four tolerance classes, based on customary workshop accuracy. The main criterion for selection of a particular tolerance class is based on the functional requirements which are to be met.
The applicable tolerances are always those which are stated in the drawing. Instead of specifying individual tolerances the tolerance classes according to this document can be used.
General tolerances for linear and angular dimensions and for shape and position as specified in this document apply for weldments, welding assemblies, welded structures, etc.
Special provisions can be necessary for complex structures.
The specifications given in this document are based on the independency principle of ISO 8015, according to which the dimensional and geometrical tolerances apply independently of each other.
Manufacturing documentation in which linear and angular dimensions or indications for shape and position are presented without individually indicated tolerances shall be deemed incomplete if there is no, or inadequate, reference to general tolerances. This does not apply to temporary dimensions.
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This document establishes a nomenclature for:
— welding;
— brazing, soldering and weld brazing;
— thermal cutting;
with each process identified by a reference number.
It covers the main processes (one digit), groups (two digits) and sub-groups (three digits). The reference number for any process has a maximum of three digits. This system is intended as an aid in computerization and the drafting of, for example, drawings, working papers and welding procedure specifications, and enables the uniform international designation of the processes.
This document does not cover all process variants. The process numbers can be supplemented with additional information for variants not listed.
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ISO 17663:2009 provides quality requirements for heat treatment in air or controlled atmospheres carried out in workshops and on site in connection with welding and forming. It applies mainly to ferritic steels, but can be used for other materials, as appropriate.
ISO 17663:2009 provides guidance for manufacturers that perform heat treatment or produce heat-treated products or components. ISO 17663:2009 can also be used as a basis for assessing the manufacturer in respect to its heat treatment capability.
ISO 17663:2009 is intended to be a flexible framework for the control of heat treatment processes. The fulfilment of a requirement can be waived where justification can be provided that a specific requirement is not applicable to a specific process.
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This document specifies safety requirements for transparent welding curtains, strips and screens to be used in workplaces where arc welding is taking place. They are intended to provide protection against harmful levels of optical radiation and spatter for workers who are in the vicinity of arc welding processes but not involved in the welding itself. They are intended to reduce the discomfort glare from the arc but also allow sufficient luminous transmittance to permit a view into the workspace behind.
The transparent welding curtains can also be used in other applications as long as the UV- and blue-light emissions are less than in arc welding and the transmitted infrared irradiance is below applicable exposure limits. They are designed to be used at a distance from the arc of at least 1 m.
Welding curtains, strips and screens specified in this document are not intended to replace welding filters. For intentional viewing of welding arcs, other means of protection are used, see ISO 16321-1 and ISO 16321-2.
This document is not applicable to protection against laser radiation, for which ISO 19818-1 applies.
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This document provides quality requirements for heat treatment in air or controlled atmospheres carried out in workshops and on site in connection with welding and forming. It applies mainly to ferritic steels but can be used for other materials as appropriate.
This document provides guidance for manufacturers that perform heat treatment or produce heat-treated products or components. This document can also be used as a basis for assessing the manufacturer in respect to its heat treatment capability.
The fulfilment of a requirement can be waived where justification can be provided that a specific requirement is not applicable to a specific process. This document is intended to be a flexible framework to provide:
— specific requirements for heat treatment by manufacturers in order to have a quality system in accordance with ISO 9001;
— specific requirements for heat treatment in specifications which require the manufacturer to have a quality system other than ISO 9001;
— specific guidance for a manufacturer developing a quality control system for heat treatment;
— specific guidance for post-weld heat treatment for manufacturers adopting ISO 3834-2 or ISO 3834‑3;
— detailed requirements for specifications, regulations or product standards that require control of heat treatment activities.
- Standard19 pagesEnglish languagesale 10% offe-Library read for1 day
This document provides quality requirements for heat treatment in air or controlled atmospheres carried out in workshops and on site in connection with welding and forming. It applies mainly to ferritic steels but can be used for other materials as appropriate. This document provides guidance for manufacturers that perform heat treatment or produce heat-treated products or components. This document can also be used as a basis for assessing the manufacturer in respect to its heat treatment capability. The fulfilment of a requirement can be waived where justification can be provided that a specific requirement is not applicable to a specific process. This document is intended to be a flexible framework to provide: — specific requirements for heat treatment by manufacturers in order to have a quality system in accordance with ISO 9001; — specific requirements for heat treatment in specifications which require the manufacturer to have a quality system other than ISO 9001; — specific guidance for a manufacturer developing a quality control system for heat treatment; — specific guidance for post-weld heat treatment for manufacturers adopting ISO 3834-2 or ISO 3834‑3; — detailed requirements for specifications, regulations or product standards that require control of heat treatment activities.
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This document establishes a nomenclature for:
— welding;
— brazing, soldering and weld brazing;
— thermal cutting;
with each process identified by a reference number.
It covers the main processes (one digit), groups (two digits) and sub-groups (three digits). The reference number for any process has a maximum of three digits. This system is intended as an aid in computerization and the drafting of, for example, drawings, working papers and welding procedure specifications, and enables the uniform international designation of the processes.
This document does not cover all process variants. The process numbers can be supplemented with additional information for variants not listed.
- Standard25 pagesEnglish languagesale 10% offe-Library read for1 day
This document establishes a nomenclature for: — welding; — brazing, soldering and weld brazing; — thermal cutting; with each process identified by a reference number. It covers the main processes (one digit), groups (two digits) and sub-groups (three digits). The reference number for any process has a maximum of three digits. This system is intended as an aid in computerization and the drafting of, for example, drawings, working papers and welding procedure specifications, and enables the uniform international designation of the processes. This document does not cover all process variants. The process numbers can be supplemented with additional information for variants not listed.
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This document specifies procedures for assessing the generic weldability for resistance spot, seam and projection welding of uncoated and coated metals.
The purpose of the tests described in this document are to
a) compare the metallurgical weldability of different metals,
b) assess the weldability of differing component designs, e.g. dimensional configuration, stack-up, projection geometry, etc.,
c) investigate the effect of changes in welding parameters such as welding current, weld time, electrode force or complex welding schedules including pulse welding, current stepping etc. on weldability, and/or
d) compare the performance of resistance welding equipment.
Precise details of the test procedure to be used depend on which aspect of items a) to d) will be evaluated relative to the welding result obtained.
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This document specifies a qualification test for brazers engaged in manual brazing of parts and brazing operators in aerospace construction. NOTE Success in the test is an essential precondition for the qualification of brazers and brazing operators in new production and repair work in aerospace. However, brazing equipment operators need not be qualified in accordance with this document. This document does not apply to general brazing applications covered by ISO 13585.
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This document provides check lists for the assessment of the environmental aspects of welding fabrication of metallic materials including site and repair work. Informative annexes indicate recommended actions for avoiding and reducing the possible environmental impacts outside the workshop.
- Draft17 pagesEnglish languagesale 10% offe-Library read for1 day
This document specifies procedures for assessing the generic weldability for resistance spot, seam and
projection welding of uncoated and coated metals.
The purpose of the tests described in this document are to
a) compare the metallurgical weldability of different metals,
b) assess the weldability of differing component designs, e.g. dimensional configuration, stack-up,
projection geometry, etc.,
c) investigate the effect of changes in welding parameters such as welding current, weld time,
electrode force or complex welding schedules including pulse welding, current stepping etc. on
weldability, and/or
d) compare the performance of resistance welding equipment.
Precise details of the test procedure to be used depend on which aspect of items a) to d) will be
evaluated relative to the welding result obtained
- Standard22 pagesEnglish languagesale 10% offe-Library read for1 day
This document specifies procedures for assessing the generic weldability for resistance spot, seam and projection welding of uncoated and coated metals. The purpose of the tests described in this document are to a) compare the metallurgical weldability of different metals, b) assess the weldability of differing component designs, e.g. dimensional configuration, stack-up, projection geometry, etc., c) investigate the effect of changes in welding parameters such as welding current, weld time, electrode force or complex welding schedules including pulse welding, current stepping etc. on weldability, and/or d) compare the performance of resistance welding equipment. Precise details of the test procedure to be used depend on which aspect of items a) to d) will be evaluated relative to the welding result obtained.
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This document specifies requirements for qualification testing of brazers and brazing operators for metallic materials. This document gives general provisions on quality requirements for brazing (see Annex A). This document applies to the following brazing processes according to ISO 857-2 and ISO 4063:2009 with local and global heating: — 911 Infrared brazing; — 912 Flame brazing, torch brazing; — 913 Laser beam brazing; — 914 Electron beam brazing; — 916 Induction brazing; — 918 Resistance brazing; — 919 Diffusion brazing; — 921 Furnace brazing; — 922 Vacuum brazing; — 923 Dip-bath brazing; — 924 Salt-bath brazing; — 925 Flux bath brazing; — 926 Immersion brazing; — 972 Arc weld brazing. This document is not applicable to personnel operating brazing equipment who do not have any direct influence on the quality of the brazed joint, for example, personnel performing exclusively loading/unloading the brazing unit or just initiating the brazing cycle in automatic brazing. The principles of this document can be applied to other brazing processes and brazing of materials not listed. This document does not apply to brazing for aerospace applications covered by ISO 11745.
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This document specifies requirements for the specification and qualification of brazing procedures for brazing of metallic materials. This document specifies requirements for brazing of the test piece, testing of the test specimen, essential variables and their range of qualification, acceptance criteria, brazing procedure qualification record (BPQR) and brazing procedure specification (BPS). This document gives general provisions on quality requirements for brazing (see Annex A). This document does not cover testing of residual stresses, corrosion resistance and impact properties. This document applies to the following brazing processes according to ISO 857-2 and ISO 4063:2009 with local and global heating: — 911 Infrared brazing; — 912 Flame brazing, torch brazing; — 913 Laser beam brazing; — 914 Electron beam brazing; — 916 Induction brazing; — 918 Resistance brazing; — 919 Diffusion brazing; — 921 Furnace brazing; — 922 Vacuum brazing; — 923 Dip-bath brazing; — 924 Salt-bath brazing; — 925 Flux bath brazing; — 926 Immersion brazing; — 972 Arc weld brazing. The principles of this document can be applied to other brazing processes and brazing of materials not listed.
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This document specifies requirements for the:
- approval of training facilities, testing and maintaining the skills of aluminothermic welders and welding trainers. It applies to those aluminothermic welding processes compliant with the requirements of EN 14730-1. It requires that the system for training and testing of welders be approved by the railway authority;
- approval of aluminothermic welding contractors. It applies to those contractors using aluminothermic welding processes compliant with the requirements of EN 14730-1 and who employ welders in the possession of a valid permit to weld as defined in Clause 4 of this document;
- acceptance of the final aluminothermic weld inspections and aluminothermic weld inspectors approved by the railway authority. It does not cover any previous weld inspections by the welder or others.
This document also applies to aluminothermic welds produced on railway rails as contained in EN 13674-1 to EN 13674-4 and EN 16771.
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This document defines standard quality requirements for fusion welding of metallic materials both in workshops and at field installation sites.
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This document defines elementary quality requirements for fusion welding of metallic materials both in workshops and at field installation sites.
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This document defines comprehensive quality requirements for fusion welding of metallic materials both in workshops and at field installation sites.
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This document specifies the International Standards, including clauses and subclauses, with which conformity to the quality requirements of ISO 3834-2, ISO 3834-3 or ISO 3834-4 can be claimed. NOTE For brazing, see ISO 22688.
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This document specifies the requirements for the test methods for joint of micro-joining of 2G HTS to fulfil the requirements of ISO 17279-1 and ISO 17279-2.
This document specifies test methods for determining the capability of joints for the production of the specified quality. It defines specific test requirements, but does not assign those requirements to any specific product group.
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This document specifies a general outline of the ISO 3834 series and criteria to be taken into account for the selection of the appropriate level of quality requirements for fusion welding of metallic materials, among the three levels specified in ISO 3834-2, ISO 3834-3 and ISO 3834-4. It is applicable to manufacturing, both in workshops and at field installation sites. This document does not specify requirements for a total quality management system (QMS). However, Clause 6 identifies QMS elements where their inclusion complements the ISO 3834 series.
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This document specifies the requirements for the qualification of welding personnel for friction stir spot welding (FSSW) of aluminium.
In this document, the term "aluminium" refers to aluminium and its alloys.
This document does not apply to personnel exclusively performing loading or unloading of the automatic welding unit.
- Standard16 pagesEnglish languagesale 10% offe-Library read for1 day
This document defines comprehensive quality requirements for fusion welding of metallic materials both in workshops and at field installation sites.
- Standard17 pagesEnglish languagesale 10% offe-Library read for1 day
- Standard16 pagesGerman languagesale 10% offe-Library read for1 day
This document defines elementary quality requirements for fusion welding of metallic materials both
in workshops and at field installation sites.
- Standard10 pagesEnglish languagesale 10% offe-Library read for1 day
This document defines comprehensive quality requirements for fusion welding of metallic materials
both in workshops and at field installation sites.
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This European Standard specifies requirements for the;
- approval of training facilities, testing and maintaining the skills of aluminothermic welders and welding trainers. It applies to those aluminothermic welding processes compliant with the requirements of EN 14730-1. It requires that the system for training and testing of welders shall be approved by the railway authority.
- approval of aluminothermic welding contractors. It applies to those contractors using aluminothermic welding processes compliant with the requirements of EN 14730-1 and who employ welders in the possession of a valid permit to weld as defined in section 4 of this standard.
- acceptance of the final aluminothermic weld inspections and aluminothermic weld inspectors approved by the railway authority. It does not cover any previous weld inspections by the welder or others.
The standard also applies to aluminothermic welds produced on Vignole railway rail 46 kg/m and above, as contained in EN 13674-1.
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This document defines elementary quality requirements for fusion welding of metallic materials both in workshops and at field installation sites.
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- Standard3 pagesFrench languagesale 15% off
This document defines standard quality requirements for fusion welding of metallic materials both in workshops and at field installation sites.
- Standard10 pagesEnglish languagesale 15% off
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- Standard10 pagesFrench languagesale 15% off
- Standard10 pagesFrench languagesale 15% off
This document defines comprehensive quality requirements for fusion welding of metallic materials both in workshops and at field installation sites.
- Standard11 pagesEnglish languagesale 15% off
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- Standard11 pagesFrench languagesale 15% off
This document specifies the requirements for the test methods for joint of micro-joining of 2G HTS to fulfil the requirements of ISO 17279-1 and ISO 17279-2. This document specifies test methods for determining the capability of joints for the production of the specified quality. It defines specific test requirements, but does not assign those requirements to any specific product group.
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This document specifies the requirements for the qualification of welding personnel for friction stir spot welding (FSSW) of aluminium.
In this document, the term "aluminium" refers to aluminium and its alloys.
This document does not apply to personnel exclusively performing loading or unloading of the automatic welding unit.
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This document specifies requirements for the qualification of welding operators for friction stir welding (FSW) of aluminium. In this document, the term "aluminium" refers to aluminium and its alloys.
This document does not apply to "operators" as defined in ISO 25239‑1.
This document does not apply to friction stir spot welding which is covered by the ISO 18785 series.
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This document outlines the equipment and operator qualification needed for laser-arc hybrid welding, and recommends butt, fillet and flange joint preparations and consumables suitable for use with this process. It also gives an overview of the steps to take during equipment set-up, procedure specification, workpiece set-up immediately prior to welding, and after welding once inspecting and testing the welds. This document applies to laser-arc hybrid welding of steels, aluminium and its alloys. This document does not apply to hybrid processes where laser beam welding is hybridized with another welding process not using an electric arc as its heat source.
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This document defines the general requirements for ventilation equipment used to capture and separate fumes generated by welding and allied processes, e.g. arc welding and thermal cutting.
This document also specifies the test data to be marked on the capture devices.
It applies to the design and manufacture of parts of the equipment including hoods for welding, ducting, filter units, air movers, systems that inform of unsafe operation and workplace practices to ensure safe working with regard to exposure.
Significant hazards are listed in Clause 4. It does not cover electrical, mechanical and pneumatic hazards.
This document is applicable to:
— local exhaust ventilation systems (LEV) excluding draught tables;
— mobile and stationary equipment;
— separation equipment used for welding and allied processes;
This document is not applicable to:
— general ventilation, air make up or air movement systems;
— air conditioning systems;
— grinding dust.
This document applies to systems designed and manufactured after its publication.
NOTE Specific safety requirements for thermal cutting machines are defined in ISO 17916.
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