Railway applications - Welding of railway vehicles and components - Part 1: General

This document defines terms in the field of welding on railway vehicles and associated components. This document is applicable to all assemblies, sub-assemblies or parts welded by any welding process, either manual, partly mechanized, fully mechanized or automatic welding as defined in EN ISO 4063.

Bahnanwendungen - Schweißen von Schienenfahrzeugen und -fahrzeugteilen - Teil 1: Allgemeines

Dieses Dokument legt Begriffe im Bereich Schweißen an Schienenfahrzeugen und zugehörigen Bauteilen fest. Diese Europäische Norm ist anwendbar für alle Baugruppen und Unterbaugruppen, welche durch schweißtechnische Verfahren in manueller, teilweise oder vollständig mechanisierter oder automatisierter Anwendung nach EN ISO 4063 gefertigt werden.

Applications ferroviaires - Soudage des véhicules et des composants ferroviaires - Partie 1 : Généralités

Le présent document définit les termes utilisés dans le domaine du soudage des véhicules ferroviaires et des composants associés. Ce document est applicable à tous les ensembles, sous-ensembles ou pièces soudés par tout procédé de soudage, qu'il soit manuel, partiellement mécanisé, entièrement mécanisé ou automatique, tel que défini dans la norme EN ISO 4063.

Železniške naprave - Varjenje železniških vozil in njihovih delov - 1. del: Splošno

Ta dokument določa izraze na področju varjenja na železniških vozilih in povezanih sestavnih delih. Ta dokument se uporablja za vse sestave, podsestave ali dele, zvarjene s katerim koli varilnim postopkom, bodisi ročnim, delno mehaniziranim, popolnoma mehaniziranim ali samodejnim varjenjem, kot je opredeljeno v standardu EN ISO 4063.

General Information

Status
Published
Public Enquiry End Date
29-Sep-2021
Publication Date
25-Jun-2023
Technical Committee
IŽNP - Reilway applications
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
15-Jun-2023
Due Date
20-Aug-2023
Completion Date
26-Jun-2023

Relations

Effective Date
01-Sep-2023

Overview

EN 15085-1:2023 - "Railway applications - Welding of railway vehicles and components - Part 1: General" is the CEN standard that defines the terms and general requirements for welding in the railway sector. Applicable to all assemblies, sub‑assemblies and parts welded by any process (manual, partly mechanized, fully mechanized or automatic) as defined in EN ISO 4063, this Part 1 provides the foundational vocabulary and framework used across the EN 15085 series for quality control and safety in railway welding.

Key Topics

  • Scope and terminology: Establishes key definitions such as classification level (CL), safety relevance, weld performance class (CP), and weld inspection class (CT) using CEN/TR 14599, EN ISO 17659 and EN 45020 as references.
  • General requirements: Sets expectations that manufacturers demonstrate control over welding quality primarily through manufacturer classification, welder and welding operator qualification, and welding procedure and production weld-test qualification.
  • Interface with welding quality standards: Connects welding requirements with EN ISO 3834 (quality requirements for fusion welding) and links weld performance classes to stress and safety categories (see EN 15085-3:2022).
  • Other applicable regulations: Clarifies items excluded or governed by specific legislation (e.g., pressure vessels) and introduces rules for trade-supplied components, where compatibility with railway conditions must be proven via technical specifications, type/endurance tests, calculation reports or return of experience.
  • Annex A - Welding on tank wagons: Normative guidance distinguishing underframe welding (EN 15085 scope) from tank welding (subject to RID and competent authority approval).

Applications

EN 15085-1:2023 is used to:

  • Establish a common vocabulary and baseline requirements for railway welding activities.
  • Guide manufacturers in selecting and documenting welding processes, qualification evidence and inspection regimes.
  • Support design teams in defining weld performance class and weld inspection class requirements.
  • Assist certification bodies, procurement teams and maintenance organizations in assessing supplier capability and compliance. Typical users: rolling stock manufacturers, subcontractors, maintenance workshops, welding engineers, NDT personnel and regulatory/certification bodies.

Related Standards

  • EN 15085-2:2020 - Requirements for welding manufacturer
  • EN 15085-3:2022 - Design requirements (stress and safety categories)
  • EN 15085-4:2023 - Production requirements
  • EN 15085-5:2023 - Inspection, testing and documentation
  • EN 15085-6:2022 - Maintenance welding requirements
  • EN ISO 4063, EN ISO 3834, EN ISO 9606, EN ISO 9712

EN 15085-1:2023 is essential for consistent, safe and auditable welding practice across the railway sector and serves as the terminology and general-requirements backbone for the EN 15085 series.

Frequently Asked Questions

SIST EN 15085-1:2023 is a standard published by the Slovenian Institute for Standardization (SIST). Its full title is "Railway applications - Welding of railway vehicles and components - Part 1: General". This standard covers: This document defines terms in the field of welding on railway vehicles and associated components. This document is applicable to all assemblies, sub-assemblies or parts welded by any welding process, either manual, partly mechanized, fully mechanized or automatic welding as defined in EN ISO 4063.

This document defines terms in the field of welding on railway vehicles and associated components. This document is applicable to all assemblies, sub-assemblies or parts welded by any welding process, either manual, partly mechanized, fully mechanized or automatic welding as defined in EN ISO 4063.

SIST EN 15085-1:2023 is classified under the following ICS (International Classification for Standards) categories: 25.160.10 - Welding processes; 45.060.01 - Railway rolling stock in general. The ICS classification helps identify the subject area and facilitates finding related standards.

SIST EN 15085-1:2023 has the following relationships with other standards: It is inter standard links to SIST EN 15085-1:2008+A1:2014. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

SIST EN 15085-1:2023 is associated with the following European legislation: EU Directives/Regulations: 2016/797/EU; Standardization Mandates: M/483, M/591. When a standard is cited in the Official Journal of the European Union, products manufactured in conformity with it benefit from a presumption of conformity with the essential requirements of the corresponding EU directive or regulation.

You can purchase SIST EN 15085-1:2023 directly from iTeh Standards. The document is available in PDF format and is delivered instantly after payment. Add the standard to your cart and complete the secure checkout process. iTeh Standards is an authorized distributor of SIST standards.

Standards Content (Sample)


SLOVENSKI STANDARD
01-september-2023
Železniške naprave - Varjenje železniških vozil in njihovih delov - 1. del: Splošno
Railway applications - Welding of railway vehicles and components - Part 1: General
Bahnanwendungen - Schweißen von Schienenfahrzeugen und -fahrzeugteilen - Teil 1:
Allgemeines
Applications ferroviaires - Soudage des véhicules et des composants ferroviaires - Partie
1 : Généralités
Ta slovenski standard je istoveten z: EN 15085-1:2023
ICS:
25.160.10 Varilni postopki in varjenje Welding processes
45.060.01 Železniška vozila na splošno Railway rolling stock in
general
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EN 15085-1
EUROPEAN STANDARD
NORME EUROPÉENNE
June 2023
EUROPÄISCHE NORM
ICS 25.160.10; 45.060.01 Supersedes EN 15085-1:2007+A1:2013
English Version
Railway applications - Welding of railway vehicles and
components - Part 1: General
Applications ferroviaires - Soudage des véhicules et des Bahnanwendungen - Schweißen von
composants ferroviaires - Partie 1 : Généralités Schienenfahrzeugen und -fahrzeugteilen - Teil 1:
Allgemeines
This European Standard was approved by CEN on 10 April 2023.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Türkiye and
United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2023 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 15085-1:2023 E
worldwide for CEN national Members.

Contents Page
European foreword . 3
Introduction . 4
1 Scope . 5
2 Normative references . 5
3 Terms and definitions . 5
4 General requirements . 7
5 Other applicable regulations . 7
5.1 General . 7
5.2 Components produced by other industrial sectors . 7
Annex A (normative) Welding on tank wagons . 8
Bibliography . 9

European foreword
This document (EN 15085-1:2023) has been prepared by Technical Committee CEN/TC 256 “Railway
applications” the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by December 2023, and conflicting national standards shall
be withdrawn at the latest by December 2023.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
This document has been prepared under a standardization request given to CEN by the European
Commission and the European Free Trade Association.
This document supersedes EN 15085-1:2007+A1:2013.
This document includes the following significant technical changes with respect to
EN 15085-1:2007+A1:2013:
a) The Foreword has been updated ;
b) The Introduction has been revised;
c) The Scope has been updated;
d) Terms and definitions have been revised;
e) Clause 4 “General requirements”: change of “company certification” to “manufacturer classification”;
f) New Clause 5 “Other applicable regulations” added;
g) New Annex A “Welding on tank wagons” added.
Any feedback and questions on this document should be directed to the users’ national standards body.
A complete listing of these bodies can be found on the CEN website.
According to the CEN-CENELEC Internal Regulations, the national standards organisations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia,
Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland,
Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of North
Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Türkiye and the United
Kingdom.
Introduction
Welding is a special process in the manufacture of railway vehicles and their parts. The required
provisions for this process are laid down in the standards series EN ISO 3834. The basis of these
provisions is the basic technical welding standards with respect to the special requirements for the
construction of railway vehicles.
This series of standards applies to welding of metallic materials in the manufacture and maintenance of
railway vehicles and their parts.
It describes the control for the welding process for railway vehicles and their components for new
manufacture and maintenance.
With respect to the railway environment, this series of standards defines the quality requirements for
the welding manufacturer to undertake new building and repair work.
Components, parts and subassemblies are assigned a classification level, based on their safety relevance.
According to these levels, qualifications for welding personnel of the manufacturer are specified.
This series provides an essential link between the weld performance class defined during design, the
quality of the weld, and the demonstration of the required quality by inspection.
This series of standards does not deal with product qualification.
NOTE This series of standards can also be used by internal and external parties, including certification bodies,
to assess the organization's ability to meet customer, regulatory and the organization's own requirements.
1 Scope
This document defines terms in the field of welding on railway vehicles and associated components. This
document is applicable to all assemblies, sub-assemblies or parts welded by any welding process, either
manual, partly mechanized, fully mechanized, or automatic welding as defined in EN ISO 4063.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
EN 45020, Standardization and related activities - General vocabulary (ISO/IEC Guide 2)
CEN/TR 14599, Terms and definitions for welding purposes in relation with EN 1792
E
...

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SIST EN 15085-1:2023は、鉄道車両およびその部品の溶接に関する包括的な標準を提供しており、その範囲は鉄道車両に関連するすべての組立体、サブアセンブリ、または部品に適用されます。この標準は、手動、部分的に機械化された、完全に機械化された、または自動溶接など、さまざまな溶接プロセスによって溶接される部品を対象としています。 この標準の強みは、まず明確な用語の定義にあります。鉄道業界特有の溶接に関連する語彙が整理されており、業界内でのコミュニケーションを円滑にする役割を果たします。また、SIST EN 15085-1:2023は、EN ISO 4063に基づき、多様な溶接プロセスの詳細を包括的にカバーしており、技術者やエンジニアが適切な手法を選択する際のガイドラインを提供します。 さらに、この標準は鉄道車両の安全性向上に寄与する重要な要素であり、溶接による構造的な信頼性や耐久性の確保が求められる中で、その関連性は一層高まっています。技術基準の遵守を促進し、高品質な製品の製造を支援することで、鉄道産業全体の発展に寄与することが期待されています。 全体として、SIST EN 15085-1:2023は、鉄道アプリケーションにおける溶接の実務を規範化し、業界のベストプラクティスを形成する上で不可欠な基準です。

SIST EN 15085-1:2023 표준은 철도 차량과 부품의 용접에 관한 포괄적인 지침을 제공합니다. 이 문서는 철도 차량과 관련 부품의 용접 분야에서 사용하는 용어를 정의하고 있으며, 이는 모든 조립체, 하위 조립체 또는 용접된 부품에 적용됩니다. 이 표준은 수동, 부분 기계화, 완전 기계화 또는 자동 용접 등 EN ISO 4063에서 정의된 모든 용접 프로세스에 적용될 수 있습니다. SIST EN 15085-1:2023의 강점 중 하나는 모든 용접 프로세스를 포괄하는 명확한 정의를 제공함으로써, 철도 차량의 안전성과 신뢰성을 보장하는 데 필수적인 기준을 설정한다는 점입니다. 용접 시 발생할 수 있는 다양한 변수들을 체계적으로 다룸으로써, 제조업체와 엔지니어는 보다 일관된 품질을 유지할 수 있습니다. 또한, 이 표준은 국제적으로 인정받는 프레임워크 내에서 작성되었기 때문에, 철도 산업의 글로벌화에 기여하고, 서로 다른 국가 간의 용접 기준을 통일하는 데 중요한 역할을 합니다. 따라서 SIST EN 15085-1:2023는 중대한 산업적 관련성을 지니며, 철도 차량의 품질 및 안전성을 높이는 데 기여할 것으로 기대됩니다.

The SIST EN 15085-1:2023 standard provides a comprehensive framework for the welding of railway vehicles and components, focusing on terminology, applicability, and processes involved. The scope of this document encompasses all assemblies, sub-assemblies, and individual parts welded using a variety of welding processes, which range from manual to fully mechanized and automatic methods. This inclusivity ensures that all aspects of welding relevant to railway applications are addressed, promoting uniformity and quality across the industry. One of the key strengths of SIST EN 15085-1:2023 is its clarity in defining the terms related to welding in the railway sector. By establishing a common language, it facilitates better communication among stakeholders, including manufacturers, engineers, and quality assurance personnel. This standardization is crucial in mitigating risks associated with misinterpretation and ensures that all involved parties are aligned in their understanding of welding processes and requirements. Furthermore, the standard is particularly relevant in the context of growing technological advancements in welding techniques. As the railway industry evolves, the need for consistent guidelines becomes increasingly important in maintaining safety and quality standards. The SIST EN 15085-1:2023 effectively addresses this by outlining the scope of various welding processes as specified in EN ISO 4063, thus ensuring that both traditional and new methods are adequately covered. Moreover, by setting benchmarks for quality assurance in welding, the standard contributes to the durability and performance of railway vehicles and components. This focus on reliability is essential for the transportation sector, where safety is paramount. Overall, the relevance of SIST EN 15085-1:2023 extends beyond mere compliance, as it actively enhances operational efficiency and safety in railway applications through thorough guidelines and best practices in welding.