EN 60112:2003
(Main)Method for the determination of the proof and the comparative tracking indices of solid insulating materials
Method for the determination of the proof and the comparative tracking indices of solid insulating materials
Describes a method of test intended to indicate the relative resistance of solid electrical insulating materials to tracking for voltages up to 600 V when exposed under electric stress to water with the addition of contaminants on the surface. Has the status of a basic safety publication in accordance with IEC Guide 104.
Verfahren zur Bestimmung der Prüfzahl und der Vergleichszahl der Kriechwegbildung von festen, isolierenden Werkstoffen
Méthode de détermination des indices de résistance et de tenue au cheminement des matériaux isolants solides
Donne une indication de la résistance relative au cheminement des isolants électriques solides aux tensions inférieures ou égales à 600 V lorsque leur surface est exposée, sous contrainte électrique, à l'action d'eau contenant des impuretés ioniques. A le statut d'une publication fondamentale de sécurité conformément au Guide 104
Metoda za ugotavljanje preskusnih in primerjalnih indeksov ustvarjanja prevodnih poti trdnih izolacijskih materialov (IEC 60112:2003)
Standard določa preskusno metodo z izmeničnimi napetostmi za ugotavljanje preskusnih in primerjalnih indeksov ustvarjanja prevodnih poti trdnih izolacijskih materialov na kosih, vzetih iz delov opreme, in na ploščah materiala. Standard po potrebi zagotavlja ugotavljanje erozije. Rezultatov preskusa ni mogoče uporabiti neposredno za vrednotenje varnih plazilnih razdalj pri projektiranju električnih naprav. Ima status osnovne varnostne publikacije v skladu z IEC Vodilom 104. Večje spremembe od prejšnje izdaje so naslednje: Izbor materiala za določeno uporabo pogosto vključuje kompromise glede ravni posameznih lastnosti in preskusnih meril. V prejšnji izdaji IEC 60112 so preskusna merila zahtevala, da se »vzorec ne sežiga«, vendar je to izpostavilo dve vprašanji:
– težave pri prepoznavanju gorenja, ki vključuje vse vrste zgorevanja, npr. plamtenje in tlenje, v primeru, da je prišlo do iskrenja, kar je pogosto povzročilo nastanek ogljika na površini vzorca, in
– nekateri odbori za proizvode so v nekaterih primerih ugotovili, da je treba odpraviti merilo »brez sežiganja« pri preskusih ustvarjanja prevodnih poti, in so ga nadomestili s preskusom z gorenjem končnega proizvoda, s čimer sta nastali dve vrsti CTI/PTI z različnimi merili.
General Information
Relations
Standards Content (Sample)
SLOVENSKI STANDARD
SIST EN 60112:2004
01-april-2004
1DGRPHãþD
SIST HD 214 S2:1998
Metoda za ugotavljanje preskusnih in primerjalnih indeksov ustvarjanja prevodnih
poti trdnih izolacijskih materialov (IEC 60112:2003)Method for the determination of the proof and the comparative tracking indices of solid
insulating materialsVerfahren zur Bestimmung der Prüfzahl und der Vergleichszahl der Kriechwegbildung
von festen, isolierenden WerkstoffenMéthode de détermination des indices de résistance et de tenue au cheminement des
matériaux isolants solidesTa slovenski standard je istoveten z: EN 60112:2003
ICS:
29.035.01 Izolacijski materiali na Insulating materials in
splošno general
SIST EN 60112:2004 en
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
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SIST EN 60112:2004
EUROPEAN STANDARD EN 60112
NORME EUROPÉENNE
EUROPÄISCHE NORM March 2003
ICS 19.080; 29.035.01 Supersedes HD 214 S2:1980
English version
Method for the determination of the proof
and the comparative tracking indices
of solid insulating materials
(IEC 60112:2003)
Méthode de détermination des indices Verfahren zur Bestimmung der Prüfzahl
de résistance et de tenue und der Vergleichszahl
au cheminement des matériaux isolants der Kriechwegbildung von festen,
solides isolierenden Werkstoffen
(CEI 60112:2003) (IEC 60112:2003)
This European Standard was approved by CENELEC on 2003-03-01. CENELEC members are bound to
comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration.Up-to-date lists and bibliographical references concerning such national standards may be obtained on
application to the Central Secretariat or to any CENELEC member.This European Standard exists in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CENELEC member into its own language and
notified to the Central Secretariat has the same status as the official versions.
CENELEC members are the national electrotechnical committees of Austria, Belgium, Czech Republic,
Denmark, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Luxembourg, Malta,
Netherlands, Norway, Portugal, Slovakia, Spain, Sweden, Switzerland and United Kingdom.
CENELECEuropean Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung
Central Secretariat: rue de Stassart 35, B - 1050 Brussels
© 2003 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members.
Ref. No. EN 60112:2003 E---------------------- Page: 3 ----------------------
SIST EN 60112:2004
EN 60112:2003 - 2 -
Foreword
The text of document 15E/209/FDIS, future edition 4 of IEC 60112, prepared by SC 15E, Methods of
test, of IEC TC 15, Insulating materials, was submitted to the IEC-CENELEC parallel vote and was
approved by CENELEC as EN 60112 on 2003-03-01.This European Standard supersedes HD 214 S2:1980.
The following dates were fixed:
– latest date by which the EN has to be implemented
at national level by publication of an identical
national standard or by endorsement (dop) 2003-12-01
– latest date by which the national standards conflicting
with the EN have to be withdrawn (dow) 2006-03-01
Annexes designated "normative" are part of the body of the standard.
Annexes designated "informative" are given for information only.
In this standard, annex ZA is normative and annexes A and B are informative.
Annex ZA has been added by CENELEC.
__________
Endorsement notice
The text of the International Standard IEC 60112:2003 was approved by CENELEC as a European
Standard without any modification.In the official version, for Bibliography, the following note has to be added for the standard indicated:
IEC 60587 NOTE Harmonized as HD 380 S2:1987 (not modified).__________
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SIST EN 60112:2004
- 3 - EN 60112:2003
Annex ZA
(normative)
Normative references to international publications
with their corresponding European publications
This European Standard incorporates by dated or undated reference, provisions from other
publications. These normative references are cited at the appropriate places in the text and the
publications are listed hereafter. For dated references, subsequent amendments to or revisions of any
of these publications apply to this European Standard only when incorporated in it by amendment or
revision. For undated references the latest edition of the publication referred to applies (including
amendments).NOTE When an international publication has been modified by common modifications, indicated by (mod), the relevant
EN/HD applies.Publication Year Title EN/HD Year
IEC 60589 1977 Methods of test for the determination of HD 381 S1 1979
ionic impurities in electrical insulating
materials by extraction with liquids
IEC Guide 104 1997 The preparation of safety publications - -
and the use of basic safety publications
and group safety publications
ISO 293 1986 Plastics - Compression moulding of test - -
specimens of thermoplastic materials
ISO 294-1 1996 Plastics - Injection moulding of test - -
specimens of thermoplastic materials
Part 1: General principles, and moulding
of multipurpose and bar test specimens
ISO 294-3 2002 Part 3: Small plates - -
ISO 295 1991 Plastics - Compression moulding of test - -
specimens of thermosetting materials
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SIST EN 60112:2004
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SIST EN 60112:2004
IEC 60112
Edition 4.0 2003-01
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
BASIC SAFETY PUBLICATION
PUBLICATION FONDAMENTALE DE SÉCURITÉ
Method for the determination of the proof and the comparative tracking indices
of solid insulating materials
Méthode de détermination des indices de résistance et de tenue au
cheminement des matériaux isolants solides
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
PRICE CODE
INTERNATIONALE
CODE PRIX
ICS 19.080; 29.035.01 ISBN 2-8318-6804-1
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SIST EN 60112:2004
60112 © IEC:2003 – 3 –
CONTENTS
FOREWORD........................................................................................................................5
1 Scope........................................................................................................................... 9
2 Normative references....................................................................................................9
3 Terms and definitions.................................................................................................... 11
4 Principle....................................................................................................................... 13
5 Test specimen..............................................................................................................13
6 Test specimen conditioning........................................................................................... 15
6.1 Environmental conditioning...................................................................................15
6.2 Test specimen surface state................................................................................. 15
7 Test apparatus..............................................................................................................15
7.1 Electrodes............................................................................................................15
7.2 Test circuit...........................................................................................................17
7.3 Test solutions.......................................................................................................17
7.4 Dropping device...................................................................................................19
7.5 Test specimen support platform............................................................................ 19
7.6 Electrode assembly installation............................................................................19
8 Basic test procedure.....................................................................................................21
8.1 General................................................................................................................21
8.2 Preparation .......................................................................................................... 21
8.3 Test procedure.....................................................................................................23
9 Determination of erosion...............................................................................................23
10 Determination of proof tracking index (PTI) ................................................................... 23
10.1 Procedure............................................................................................................23
10.2 Report..................................................................................................................25
11 Determination of comparative tracking index (CTI) ........................................................ 25
11.1 General................................................................................................................25
11.2 Determination of the 100 drop point...................................................................... 25
11.3 Determination of the maximum 50 drop withstand voltage .................................... 27
11.4 Report..................................................................................................................29
Annex A (informative) List of factors that should be considered by product committees ...... 37
Annex B (informative) Electrode material selection ............................................................. 39
Bibliography......................................................................................................................... 41
Figure 1 – Electrode ............................................................................................................ 33
Figure 2 – Electrode / specimen arrangement ...................................................................... 33
Figure 3 – Example of typical electrode mounting and specimen support ............................. 35
Figure 4 – Example of test circuit......................................................................................... 35
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INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
METHOD FOR THE DETERMINATION OF THE PROOF
AND THE COMPARATIVE TRACKING INDICES
OF SOLID INSULATING MATERIALS
FOREWORD
1) The IEC (International Electrotechnical Commission) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of the IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, the IEC publishes International Standards. Their preparation is
entrusted to technical committees; any IEC National Committee interested in the subject dealt with may
participate in this preparatory work. International, governmental and non-governmental organizations liaising
with the IEC also participate in this preparation. The IEC collaborates closely with the International
Organization for Standardization (ISO) in accordance with conditions determined by agreement between the
two organizations.2) The formal decisions or agreements of the IEC on technical matters express, as nearly as possible, an
international consensus of opinion on the relevant subjects since each technical committee has representation
from all interested National Committees.3) The documents produced have the form of recommendations for international use and are published in the form
of standards, technical specifications, technical reports or guides and they are accepted by the National
Committees in that sense.4) In order to promote international unification, IEC National Committees undertake to apply IEC International
Standards transparently to the maximum extent possible in their national and regional standards. Any
divergence between the IEC Standard and the corresponding national or regional standard shall be clearly
indicated in the latter.5) The IEC provides no marking procedure to indicate its approval and cannot be rendered responsible for any
equipment declared to be in conformity with one of its standards.6) Attention is drawn to the possibility that some of the elements of this International Standard may be the subject
of patent rights. The IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 60112 has been prepared by subcommittee 15E: Methods of test,
of IEC technical committee 15: Insulating materials.This fourth edition cancels and replaces the third edition, published in 1979, of which it
constitutes a technical revision.Major changes since the previous edition are the following:
The selection of a material for a specific application frequently involves compromises in the
levels of the individual properties and test criteria. In the previous edition of IEC 60112 the
test criteria required "no burning of the specimen", but this gave rise to two issues:
– difficulties in the identification of burning which includes all types of combustion, e.g.
flaming, and smouldering in the situation where scintillations had occurred giving rise in
many cases to carbon on the surface of the specimen, and– a situation in which some product committees had found it necessary to dispense with the
"no burning" criterion in the tracking tests which they replaced by flame tests on the final
product, thereby giving rise to two types of CTI/PTI with different criteria.This standard attempts to regularize this situation.
It has the status of a basic safety publication in accordance with IEC Guide 104.
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The text of this standard is based on the following documents:
FDIS Report on voting
15E/209/FDIS 15E/213/RVD
Full information on the voting for the approval of this standard can be found in the report on
voting indicated in the above table.This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.
The committee has decided that the contents of this publication will remain unchanged
until 2015. At this date, the publication will be• reconfirmed;
• withdrawn;
• replaced by a revised edition, or
• amended.
The contents of the corrigenda of June 2003 and October 2003 have been included in this
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METHOD FOR THE DETERMINATION OF THE PROOF
AND THE COMPARATIVE TRACKING INDICES
OF SOLID INSULATING MATERIALS
1 Scope
This International standard specifies the method of test for the determination of the proof and
comparative tracking indices of solid insulating materials on pieces taken from parts of
equipment and on plaques of material using alternating voltages.The standard provides for the determination of erosion when required.
NOTE 1 The proof tracking index is used as an acceptance criterion as well as a means for the quality control of
materials and fabricated parts. The comparative tracking index is mainly used for the basic characterization and
comparison of the properties of materials.Test results cannot be used directly for the evaluation of safe creepage distances when
designing electrical apparatus.NOTE 2 This test discriminates between materials with relatively poor resistance to tracking, and those with
moderate or good resistance, for use in equipment which can be used under moist conditions. More severe tests,
of longer duration are required for the assessment of performance of materials for outdoor use, utilizing higher
voltages and larger test specimens (see the inclined plane test of IEC 60587). Other test methods such as the
inclined method may rank materials in a different order from the drop test given in this standard.
2 Normative referencesThe following referenced documents are indispensable for the application of this document.
For dated references, only the edition cited applies. For undated references, the latest edition
of the referenced document (including any amendments) applies.IEC 60589:1977, Methods of test for the determination of ionic impurities in electrical
insulating materials by extraction with liquidsIEC Guide 104:1997, The preparation of safety publications and the use of basic safety
publications and group safety publicationsISO 293:1986, Plastics – Compression moulding test specimens of thermoplastic materials
ISO 294-1:1996, Plastics – Injection moulding of test specimens of thermoplastic materials –
Part 1: General principles, and moulding of multi-purpose and bar test specimensISO 294-3:2002, Plastics – Injection moulding of test specimens of thermoplastic materials –
Part 3: Small platesISO 295:1991, Plastics – Compression moulding of test specimens of thermosetting materials
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3 Terms and definitions
For the purposes of this International Standard, the following definitions apply:
3.1tracking
progressive formation of conducting paths, which are produced on the surface and/or within
a solid insulating material, due to the combined effects of electric stress and electrolytic
contamination3.2
tracking failure
failure of insulation due to tracking between conducting parts
NOTE In the present test, tracking is indicated by operation of an over-current device due to the passage of
a current of at least 0,5 A for at least 2 s across the test surface and/or within the specimen.
3.3electrical erosion
wearing away of insulating material by the action of electrical discharges
3.4
air arc
arc between the electrodes above the surface of the specimen
3.5
comparative tracking index
CTI
numerical value of the maximum voltage at which five test specimens withstand the test
period for 50 drops without tracking failure and without a persistent flame occurring and
including also a statement relating to the behaviour of the material when tested using
100 drops (see 11.4)NOTE 1 The criteria for CTI may also require a statement concerning the degree of erosion.
NOTE 2 Although a non-persistent flame is allowed in the test without constituting failure, materials which
generate no flame at all are preferred unless other factors are considered to be more important. See also Annex A.
3.6persistent flame
in case of dispute – one which burns for more than 2 s
3.7
proof tracking index
PTI
numerical value of the proof voltage in volts at which five test specimens withstand the test
period for 50 drops without tracking failure and without a persistent flame occurring
NOTE Although a non-persistent flame is allowed in the test without constituting failure, materials which generate
no flame at all are preferred unless other factors are considered to be more important. See also Annex A.
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4 Principle
The upper surface of the test specimen is supported in an approximately horizontal plane and
subjected to an electrical stress via two electrodes. The surface between the electrodes is
subjected to a succession of drops of electrolyte either until the over-current device operates,
or until a persistent flame occurs, or until the test period has elapsed.The individual tests are of short duration (less than 1 h) with up to 50 or 100 drops of about
20 mg of electrolyte falling at 30 s intervals between platinum electrodes, 4 mm apart on the
test specimen surface.An a.c. voltage between 100 V and 600 V is applied to the electrodes during the test.
During the test, specimens may also erode or soften, thereby allowing the electrodes to
penetrate them. The formation of a hole through the test specimen during a test is to be
reported together with the hole depth (test specimen thickness). Retests may be made using
thicker test specimens, up to a maximum of 10 mm.NOTE The number of drops needed to cause failure by tracking usually increases with decreasing applied voltage
and, below a critical value, tracking ceases to occur.5 Test specimen
Any approximately flat surface may be used, provided that the area is sufficient to ensure that
during the test no liquid flows over the edges of the test specimen.NOTE 1 Flat surfaces of not less than 20 mm × 20 mm are recommended to reduce the probability of electrolyte
loss over the specimen edge although smaller sizes may be used, subject to no electrolyte loss, e.g. ISO 3167,
15 mm × 15 mm multi-purpose test specimens.NOTE 2 It is preferable to use separate test specimens for each test. If several tests are to be made on the same
test piece, care should be taken to ensure that the testing points are sufficiently far from each other so that
splashes or fumes from the testing point will not contaminate the other areas to be tested.
The thickness of the test specimen shall be 3 mm or more. Individual pieces of material may
be stacked to obtain the required thickness of at least 3 mm.NOTE 3 The values of the CTI obtained on specimens with a thickness below 3 mm may not be comparable with
those obtained on thicker specimens because of greater heat transmission to the glass support through thinner test
specimens. For this reason, stacked specimens are allowed.Test specimens shall have nominally smooth and untextured surfaces which are free from
surface imperfections such as scratches, blemishes, impurities, etc, unless otherwise stated
in the product standard. If this is impossible, the results shall be reported together with a
statement describing the surface of the specimen because certain characteristics on the
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For tests on parts of products, where it is impossible to cut a suitable test specimen from a
part of a product, specimens cut from moulded plaques of the same insulating material may
be used. In these cases care should be taken to ensure that both the part and the plaque are
produced by the same fabrication process wherever possible. Where the details of the final
fabrication process are unknown, methods given in ISO 293, ISO 294-1 and ISO 294-3 and
ISO 295 may be appropriate.NOTE 4 The use of different fabrication conditions/processes may lead to different levels of performance in
the PTI and CTI test.NOTE 5 Parts moulded using different flow directions may also exhibit different levels of performance in the PTI
and CTI test.In special cases, the test specimen may be ground to obtain a flat surface.
Where the direction of the electrodes relative to any feature of the material is significant,
measurements shall be made in the direction of the feature and orthogonal to it. The direction
giving the lower CTI shall be reported, unless otherwise specified.6 Test specimen conditioning
6.1 Environmental conditioning
Unless otherwise specified, the test specimens shall be conditioned for a minimum of 24 h at
23 °C ± 5 K, with (50 ± 10) % RH.6.2 Test specimen surface state
Unless otherwise specified,
a) tests shall be made on clean surfaces;
b) any cleaning procedure used shall be reported. Wherever possible, the details shall be
agreed between supplier and customer.NOTE Dust, dirt, fingerprints, grease, oil, mould release or other contaminants may influence the results. Care
should be taken when cleaning the test specimen to avoid swelling, softening, abrasion or other damage to the
material.7 Test apparatus
7.1 Electrodes
Two electrodes of platinum with a minimum purity of 99 % shall be used (see Annex B). The
two electrodes shall have a rectangular cross-section of (5 ± 0,1) mm × (2 ± 0,1) mm, with
one end chisel-edged with an angle of 30° ± 2° (see Figure 1). The sharp edge shall be
removed to produce an approximately flat surface, 0,01 mm to 0,1 mm wide.NOTE 1 A microscope with a calibrated eyepiece has been found suitable for checking the size of the end
surface.NOTE 2 It is recommended that mechanical means are used to re-furbish the electrode shape after a test to
ensure that the electrodes maintain the required tolerances, especially with respect to the edges and corners.
At the start of the test, the electrodes shall be symmetrically arranged in a vertical plane, the
total angle between them being 60° ± 5° and with opposing electrode faces approximately
vertical on a flat horizontal surface of the test specimen (see Figure 2 ). Their separation
along the surface of the test specimen at the start of the test shall be 4,0 mm ± 0,1 mm.
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A thin metal rectangular slip gauge shall be used to check the electrode separation. The
electrodes shall move freely and the force exerted by each electrode on the surface of the
test specimen at the start of the test shall be 1,00 N ± 0,05 N. The design shall be such that
the force can be expected to remain at the initial level during the test.One typical type of arrangement for applying the electrodes to the test specimen is shown in
Figure 3. The force shall be verified at appropriate intervals.Where tests are made solely on those materials where the degree of electrode penetration is
small, the electrode force may be generated by the use of springs. However, gravity should be
used to generate the force on general purpose equipment (see Figure 3).NOTE 3 With most, but not all designs of apparatus, if the electrodes move during a test due to softening or
erosion of the specimen, their tips will prescribe an arc and the electrode gap will change. The magnitude and
direction of the gap change will depend on the relative positions of the electrode pivots and the electrode/specimen
contact points. The significance of these changes will probably be material dependent and has not been
determined. Differences in design could give rise to differences in inter-apparatus results.
7.2 Test circuitThe electrodes shall be supplied with a substantially sinusoidal voltage, variable between
100 V and 600 V at a frequency of 48 Hz to 62 Hz. The voltage measuring device shall
indicate a true r.m.s. value and shall have a maximum error of 1,5 %. The power of the source
shall be not less than 0,6 kVA. An example of a suitable test circuit is shown in Figure 4.
A variable resistor shall be capable of adjusting the current between the short-circuited
electrodes to (1,0 ± 0,1) A and the voltage indicated by the voltmeter shall not decrease by
more than 10 % when this current flows (see Figure 4). The instrument used to measure the
value of the short-circuit current shall have a maximum error of ±3 %.The input supply voltage to the apparatus shall be adequately stable.
The over-current device shall operate when a current with an r.m.s. value of 0,50 A with
a relative tolerance of ±10 %, has persisted for 2,00 s with a relative tolerance of ±10 %.
7.3 Test solutionsSolution A:
Dissolve approximately 0,1 % by mass of analytical reagent grade anhydrous ammonium
chloride (NH Cl), of a purity of not less than 99,8 %, in de-ionized water, having a conductivity
of not greater than 1 mS/m to give a resistivity of (3,95 ± 0,05) Ωm at (23 ± 1) °C.
NOTE 1 Select the quantity of ammonium chloride to give a solution in the required range of resistivity.
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Solution B:
Dissolve approximately 0,1 % by mass of analytical reagent grade anhydrous ammonium
chloride, of a purity of not less than 99,8 %, and 0,5 % ± 0,002 % by mass of sodium-di-butyl
naphthalene sulfonate in de-ionized water, having a conductivity of not greater than 1 mS/m,
to give a resistivity of (1,98 ± 0,05) Ωm at (23 ± 1) °C.NOTE 2 Select the quantity of ammonium chloride to give a solution in the required range of resistivity.
Solution A is normally used, but where a more aggressive contaminant is required, Solution B
is recommended. To indicate that Solution B was used, the CTI or PTI value shall be followed
by the letter "M".The conductivity of the solutions shall be measured with alternating voltage at a frequency in
the range 1 kHz to 2 kHz. The procedure is described in IEC 60589.7.4 Dropping device
Drops of the test solution shall fall on to the specimen surface at intervals of 30 s ± 5 s. The
drops shall fall more or less centrally between the electrodes from a height of 35 mm ± 5 mm.
The time for 50 drops to fall on to the specimen shall be (24...
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