E28.02 - Ductility and Formability
Ductility and Formability
General Information
SIGNIFICANCE AND USE
4.1 The plastic strain ratio r is a parameter that indicates the ability of a sheet metal to resist thinning or thickening when subjected to either tensile or compressive forces in the plane of the sheet. It is a measure of plastic anisotropy and is related to the preferred crystallographic orientations within a polycrystalline metal. This resistance to thinning or thickening contributes to the forming of shapes, such as cylindrical flat-bottom cups, by the deep-drawing process. The value of r , therefore, is considered a measure of sheet-metal drawability. It is particularly useful for evaluating materials intended for parts where a substantial portion of the blank is drawn from beneath the blank holder into the die opening.
4.2 For many materials the plastic strain ratio remains essentially constant over a range of plastic strains up to maximum applied force in a tension test. For materials that give different values of r at various strain levels, a superscript is used to designate the percent strain at which the value of r was measured. For example, if a 20 % elongation is used, the report would show r20.
4.3 Materials usually have different values of r when tested in different orientations relative to the rolling direction. The angle of sampling of the individual test specimen is noted by a subscript. Thus, for a test specimen whose length is aligned parallel to the rolling direction, plastic strain ratio, r , is reported as r0. If, in addition, the measurement was made at 20 % elongation and it was deemed necessary to note the percent strain at which the value was measured, the value would be reported as r020.
4.4 A material that has an upper yield strength (yield point) followed by discontinuous yielding stretches unevenly while this yielding is taking place. In steels, this is associated with the propagation of Lüders’ bands on the surface. The accuracy and reproducibility of the determination of plastic strain ratio, r , will be reduced unl...
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1.1 This test method covers special tension testing for the measurement of the plastic strain ratio, r, of sheet metal intended for deep-drawing applications.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard9 pagesEnglish language
- Standard9 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The forming limit curve (FLC) is specific to the material sampled. It can change if the material is subjected to cold work or any annealing process. Thus, two samples from a given lot of material can produce different curves if their processing is varied.
5.2 The processing history of the material must be known if the test is to be considered representative of a grade of a product.
5.3 A forming limit curve (FLC) defines the maximum (limiting) strain that a given sample of a sheet metal can undergo for a range of forming conditions, such as deep drawing, plane strain, biaxial stretching, and bending over a radius in a press and die drawing operation, without developing a localized zone of thinning (localized necking) that would indicate incipient failure.
5.3.1 FLCs may be obtained empirically by using a laboratory hemispherical punch biaxial stretch test and also a tension test to strain metal sheet test specimens, from a material sample, from beyond their elastic limit to just prior to localized necking and fracture.
5.3.1.1 Since the location of localized necking and fracture cannot be predetermined, one or both surfaces of test specimens are covered with a pattern of gauge length measurement units, usually as squares or small diameter circles, by a suitable method such as scribing, photo-grid, or electro-etching, and then each test specimen is formed to the point of localized necking, or fracture.
5.3.2 Strains in the major (e1) and minor (e2) directions are measured using individual gauge length measurement units on the pattern in the area of the localized necking or fracture.
5.3.2.1 Test specimens of varied widths are used to produce a wide range of strain states in the minor (e2) direction.
5.3.2.2 The major strain (e1) is determined by the capacity of the material to be stretched in one direction as simultaneous surface forces either stretch, do not change, or compress, the metal in the minor strain (e2) direction.
5.3.2.3 In the ten...
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1.1 This test method gives the procedure for constructing a forming limit curve (FLC) for a metallic sheet material by using a hemispherical deformation punch test and a uniaxial tension test to quantitatively simulate biaxial stretching and deep drawing processes.
1.1.1 Fig. 1 shows an example of a forming limit curve on a schematic forming limit diagram (FLD).
FIG. 1 Schematic Forming Limit Diagram
Note 1: The upper curve represents the forming limit curve. Strains below the lower curve do not occur during forming metallic sheet products in the most stamping press operations. Curves to the left of % e2 = 0 are for constant area of the test specimen surface.
1.2 FLCs are useful in evaluating press performance by metal fabrication strain analysis.
1.3 The method applies to metallic sheet from 0.5 mm (0.020 in.) to 3.3 mm (0.130 in.).
1.4 The values stated in SI units are to be regarded as the standard. The values given in parentheses after SI units are provided for information only and are not considered standard.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard17 pagesEnglish language
- Standard17 pagesEnglish language
SIGNIFICANCE AND USE
5.1 When a superplastic material is regularly being used in industrial production, it is often convenient to use the bulge test to qualify a batch or heat lot to an acceptance criterion. Comparing these test methods with Test Method E2448, the bulge test does not require a machined test specimen, it is more convenient to perform, and it most closely simulates the multiaxial stresses and strains present in forming parts. These test methods do not measure the intrinsic superplastic properties of a material. Test Method E2448 should be used in that instance.
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1.1 These test methods describe procedures for determining the biaxial formability of a test specimen of superplastic metallic sheet in a circular die.
1.2 The intent of these test methods are primarily to be used as tests of superplasticity as measured by the ability to form to a prescribed depth in a die cavity without rupturing. These test methods can also be used to generate material for the measurement of cavitation in the formed part. These can be used as go/no go criteria for qualification to a specification.
1.3 These test methods have been used successfully with aluminum alloys. The use of these test methods on other metals should be verified.
1.4 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard4 pagesEnglish language
- Standard4 pagesEnglish language
SIGNIFICANCE AND USE
4.1 The determination of the superplastic properties of a metallic sheet material is important for the observation, development and comparison of superplastic materials. It is also necessary to predict the correct forming parameters during an SPF process. SPF tensile testing has peculiar characteristics compared to conventional mechanical testing, which distort the true values of stress, strain, strain hardening, and strain rate at the very large elongations encountered in an SPF pull test, consequently conventional mechanical test methods cannot be used. This test method addresses those characteristics by optimizing the shape of the test specimen and specifying a new test procedure.
4.2 The evaluation of a superplastic material can be divided into two parts. Firstly, the basic superplastic-forming (SPF) properties of the material are measured using the four parameters of stress, temperature, strain, and strain rate. These are obtained using conversions from the raw data of a tensile test. Secondly, derived properties useful to define an SPF material are obtained from the basic properties using specific equations.
4.3 The test specimen undergoes an essentially uniform and constant necking along its length, and S and e are assumed in this standard to be valid. However at the junction to the clamp sections of the test specimen the cross section reduces from the original value to the final value, over a length of approximately 4 % at each end. Also, there are local small instabilities of cross section over the gauge length. These contribute to an error in the calculated values of ε and σ. In the absence of currently available extensometers that could operate in the elevated-temperature environment of an SPF test, ε and σ are to be inferred from crosshead extension and force.
4.4 The derived term m is widely used to describe the SPF properties of a material. It should be used with caution, as it is dependent on strain, strain rate and temperature. Many referenc...
SCOPE
1.1 This test method describes the procedure for determining the superplastic forming properties (SPF) of a metallic sheet material. It includes tests both for the basic SPF properties and also for derived SPF properties. The test for basic properties encompasses effects due to strain hardening or softening.
1.2 This test method covers sheet materials with thicknesses of at least 0.5 mm but not greater than 6 mm. It characterizes the material under a uni-axial tensile stress condition.
Note 1: Most industrial applications of superplastic forming involve a multi-axial stress condition in a sheet; however it is more convenient to characterize a material under a uni-axial tensile stress condition. Tests should be performed in different orientations to the rolling direction of the sheet to ascertain initial anisotropy.
1.3 This method has been used successfully between strain rates of 10-5 mm/mm/s to 10-1 mm/mm/s second.
1.4 This method has been used successfully on Aluminum and Titanium alloys. The use of the method with other metals should be verified.
1.5 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard8 pagesEnglish language
- Standard8 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Bend tests for ductility provide a simple way to evaluate the quality of materials by their ability to resist cracking or other surface irregularities during one continuous bend. No reversal of the bend force shall be employed when conducting these tests.
5.2 The type of bend test used determines the location of the forces and constraints on the bent portion of the specimen, ranging from no direct contact to continuous contact.
5.3 The test can terminate at a given angle of bend over a specified radius of bend or continue until the specimen legs are in contact. The angle of bend can be measured while the specimen is under the bending force (usually when the semi-guided bend test is employed), or after removal of the force as when performing a free-bend test. Product requirements for the material being tested determine the method used.
5.4 Materials with an as-fabricated cross section of rectangular, round, hexagonal, or similar defined shape can be tested in full section to evaluate their bend properties by using the procedures outlined in these test methods, in which case relative width and thickness requirements do not apply.
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1.1 These test methods cover bend testing for ductility of materials. Included in the procedures are four conditions of constraint on the bent portion of the specimen; a guided-bend test using a mandrel or plunger of defined dimensions to force the mid-length of the specimen between two supports separated by a defined space; a semi-guided bend test in which the specimen is bent, while in contact with a mandrel, through a specified angle of bend or to a specified inside radius of bend (r) measured while under the bending force; a free-bend test in which the ends of the specimen are brought toward each other, but in which no transverse force is applied to the bend itself and there is no contact of the concave inside surface of the bend with other material; a bend-and-flatten test, in which a transverse force is applied to the bend such that the legs make contact with each other over the length of the specimen.
1.2 After bending, the convex surface of the bend is examined for evidence of a crack or surface irregularities. If the specimen fractures, the material has failed the test. When complete fracture does not occur, the criterion for failure is the number and size of cracks or surface irregularities visible to the unaided eye occurring on the convex surface of the specimen after bending, as specified by the product specification. Any cracks within one thickness of the edge of the specimen are not considered a bend test failure. Cracks occurring in the corners of the bent portion shall not be considered significant unless they exceed the size specified for corner cracks in the product specification.
1.3 The values stated in SI units are to be regarded as standard. Inch-pound values given in parentheses were used in establishing test parameters and are for information only.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard12 pagesEnglish language
- Standard12 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The guided bend test as described in this test method is used to evaluate the quality of welds as a function of ductility as evidenced by their ability to resist cracking during bending.
SCOPE
1.1 This test method covers a guided bend test for the determination of soundness and ductility of welds in ferrous and nonferrous products. Flaws, not shown by X rays, can appear in the surface of a specimen when it is subjected to progressive localized overstressing.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard4 pagesEnglish language
- Standard4 pagesEnglish language
SIGNIFICANCE AND USE
4.1 Measurements of bending proof strength, offset yield strength in bending, and modulus of elasticity in bending should be made for materials whose principal stressing mode is bending. For many materials, the tensile and compressive moduli are somewhat different. Since the modulus of elasticity in bending is a combination of the tensile and compressive moduli, it is often different from each of them.
4.2 Precise measurements of the modulus of elasticity in bending offset yield strength in bending, and bending proof strength require due regard for numerous variables that can affect their determination. These include (1) material characteristics such as specimen orientation with respect to the rolling direction, grain size, residual stresses, previous strain history, dimensions and specimen preparation, orientation of deformed grains relative to the direction of the normal stress; and (2) test conditions, such as temperature, temperature variations, condition of the test equipment, and adherence to the test procedure.
4.3 Fundamental Assumptions:
4.3.1 The test section of the specimen is subjected to uniform bending moment, which produces a uniform strain at the outer fiber throughout the gauge length of the specimen (applies to Test Method C only).
4.3.2 The neutral axis is located at the centerline of the thickness of the test specimen.
4.3.3 Transverse cross sections of the beam remain plane and normal to the longitudinal fiber of the beam during bending.
4.3.4 The effect of shear stresses is negligible.
SCOPE
1.1 This standard describes three test methods2 for determining the modulus of elasticity in bending, the bending proof strength, and the offset yield strength in bending of metallic strips or sheets intended for the use in flat springs:
1.1.1 Test Method A—a cantilever beam test,
1.1.2 Test Method B—a three-point beam test (that is, a beam resting on two supports and centrally loaded), and
1.1.3 Test Method C—a four-point beam test (that is, a beam resting on two supports and loaded at two points equally spaced from each support).
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard9 pagesEnglish language
- Standard9 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This test method is useful for estimating the strain at the onset of necking in a uniaxial tension test (1). Practically, it provides an empirical parameter for appraising the relative stretch formability of similar metallic systems. The strain-hardening exponent is also a measure of the increase in strength of a material due to plastic deformation.
5.2 The strain-hardening exponent may be determined over the entire plastic stress-strain curve or any portion(s) of the stress-strain curve specified in a product specification.
Note 4: The engineering strain interval 10–20% is commonly used for determining the strain-hardening exponent, n, of formable low-carbon steel products
5.3 This test method is not intended to apply to any portion of the true stress versus true strain curve that exhibits discontinuous behavior; however, the method may be applied by curve-smoothing techniques as agreed upon.
Note 5: For example, those portions of the stress-strain curves for mild steel, aluminum, or other alloys that exhibit yield point and Lüders band elongation, twinning, or Portevin–Le Chatelier effect (PLC) may be characterized as behaving discontinuously.
Note 6: Caution should be observed in the use of curve-smoothing techniques as they may affect the n-value.
5.4 This test method is suitable for determining the tensile stress-strain response of metallic sheet materials in the plastic region prior to the onset of necking.
5.5 The n-value may vary with the displacement rate or strain rate used, depending on the metal and test temperature.
SCOPE
1.1 This test method covers the determination of a strain-hardening exponent by tension testing of metallic sheet materials for which plastic-flow behavior obeys the power curve given in the Introduction.
Note 1: A single power curve may not be a satisfactory fit to the entire stress-strain curve between yield and necking. If such is the case, more than one value of the strain-hardening exponent may be obtained (2) by agreement using this test method.
1.2 This test method is specifically for metallic sheet materials with thicknesses of at least 0.005 in. (0.13 mm) but not greater than 0.25 in. (6.4 mm). The method has successfully been and may be applied to other forms and thicknesses by agreement
1.3 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
Note 2: The value of the strain-hardening exponent, n, has no units and is independent of the units used in its determination
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard9 pagesEnglish language
- Standard9 pagesEnglish language
SIGNIFICANCE AND USE
4.1 The ball punch deformation test is widely used to evaluate and compare the formability of metallic sheet materials. Biaxial stretching is the predominant mode of deformation occurring during the test and, therefore, the results are most often used to rate or compare materials that are to be formed mainly by stretching. However, precise correlations between the cup height as determined by this test and the formability of a sheet material under production conditions have not been established.
4.2 It is recognized that the cup heights for specimens from the same sample may vary with differences in magnitude of hold-down force, lubrication, and method of end point determination. The procedures described in Sections 5, 7.1, and 7.3 will minimize these variations.
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1.1 This test method covers the procedure for conducting the ball punch deformation test for metallic sheet materials intended for forming applications. The test applies to specimens with thicknesses between 0.008 and 0.080 in. (0.2 and 2.0 mm).
Note 1: The ball punch deformation test is intended to replace the Olsen cup test by standardizing many of the test parameters that previously have been left to the discretion of the testing laboratory.
Note 2: The modified Erichsen test has been standardized in Europe. The main differences between the ball punch deformation test and the Erichsen test are the diameters of the penetrator and the dies. Erichsen cup heights are given in SI units.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard4 pagesEnglish language
- Standard4 pagesEnglish language
SIGNIFICANCE AND USE
4.1 The plastic strain ratio r is a parameter that indicates the ability of a sheet metal to resist thinning or thickening when subjected to either tensile or compressive forces in the plane of the sheet. It is a measure of plastic anisotropy and is related to the preferred crystallographic orientations within a polycrystalline metal. This resistance to thinning or thickening contributes to the forming of shapes, such as cylindrical flat-bottom cups, by the deep-drawing process. The value of r , therefore, is considered a measure of sheet-metal drawability. It is particularly useful for evaluating materials intended for parts where a substantial portion of the blank is drawn from beneath the blank holder into the die opening.
4.2 For many materials the plastic strain ratio remains essentially constant over a range of plastic strains up to maximum applied force in a tension test. For materials that give different values of r at various strain levels, a superscript is used to designate the percent strain at which the value of r was measured. For example, if a 20 % elongation is used, the report would show r20.
4.3 Materials usually have different values of r when tested in different orientations relative to the rolling direction. The angle of sampling of the individual test specimen is noted by a subscript. Thus, for a test specimen whose length is aligned parallel to the rolling direction, plastic strain ratio, r , is reported as r0. If, in addition, the measurement was made at 20 % elongation and it was deemed necessary to note the percent strain at which the value was measured, the value would be reported as r020.
4.4 A material that has an upper yield strength (yield point) point followed by discontinuous yielding stretches unevenly while this yielding is taking place. In steels, this is associated with the propagation of Lüders' bands on the surface. The accuracy and reproducibility of the determination of plastic strain ratio, r , will be redu...
SCOPE
1.1 This test method covers special tension testing for the measurement of the plastic strain ratio, r, of sheet metal intended for deep-drawing applications.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard8 pagesEnglish language
- Standard8 pagesEnglish language
- Standard8 pagesEnglish language
SIGNIFICANCE AND USE
4.1 The determination of the superplastic properties of a metallic sheet material is important for the observation, development and comparison of superplastic materials. It is also necessary to predict the correct forming parameters during an SPF process. SPF tensile testing has peculiar characteristics compared to conventional mechanical testing, which distort the true values of stress, strain, strain hardening, and strain rate at the very large elongations encountered in an SPF pull test, consequently conventional mechanical test methods cannot be used. This test method addresses those characteristics by optimizing the shape of the test coupon and specifying a new test procedure.
4.2 The evaluation of a superplastic material can be divided into two parts. Firstly, the basic superplastic-forming (SPF) properties of the material are measured using the four parameters of stress, temperature, strain, and strain rate. These are obtained using conversions from the raw data of a tensile test. Secondly, derived properties useful to define an SPF material are obtained from the basic properties using specific equations.
4.3 The test coupon undergoes an essentially uniform and constant neck along its length, and S and e are assumed in this standard to be valid. However at the junction to the clamp sections of the test coupon the cross section reduces from the original value to the final value, over a length of approximately 4 % at each end. Also, there are local small instabilities of cross section over the gauge length. These contribute to an error in the calculated values of ε and σ. In the absence of currently available extensometers that could operate in the high temperature environment of an SPF test, ε and σ are to be inferred from crosshead extension and force.
4.4 The derived term m is widely used to describe the SPF properties of a material. It should be used with caution, as it is dependent on strain, strain rate and temperature. Many references in the lit...
SCOPE
1.1 This test method describes the procedure for determining the superplastic forming properties (SPF) of a metallic sheet material. It includes tests both for the basic SPF properties and also for derived SPF properties. The test for basic properties encompasses effects due to strain hardening or softening.
1.2 This test method covers sheet materials with thicknesses of at least 0.5 mm but not greater than 6 mm. It characterizes the material under a uni-axial tensile stress condition.
Note 1: Most industrial applications of superplastic forming involve a multi-axial stress condition in a sheet; however it is more convenient to characterize a material under a uni-axial tensile stress condition. Tests should be performed in different orientations to the rolling direction of the sheet to ascertain initial anisotropy.
1.3 This method has been used successfully between strain rates of 10-5 to 10-1 per second.
1.4 This method has been used successfully on Aluminum and Titanium alloys. The use of the method with other metals should be verified.
1.5 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard7 pagesEnglish language
- Standard7 pagesEnglish language
SIGNIFICANCE AND USE
4.1 The plastic strain ratio r is a parameter that indicates the ability of a sheet metal to resist thinning or thickening when subjected to either tensile or compressive forces in the plane of the sheet. It is a measure of plastic anisotropy and is related to the preferred crystallographic orientations within a polycrystalline metal. This resistance to thinning or thickening contributes to the forming of shapes, such as cylindrical flat-bottom cups, by the deep-drawing process. The value of r , therefore, is considered a measure of sheet-metal drawability. It is particularly useful for evaluating materials intended for parts where a substantial portion of the blank is drawn from beneath the blank holder into the die opening.
4.2 For many materials the plastic strain ratio remains essentially constant over a range of plastic strains up to maximum applied force in a tension test. For materials that give different values of r at various strain levels, a superscript is used to designate the percent strain at which the value of r was measured. For example, if a 20 % elongation is used, the report would show r20.
4.3 Materials usually have different values of r when tested in different orientations relative to the rolling direction. The angle of sampling of the individual test specimen is noted by a subscript. Thus, for a test specimen whose length is aligned parallel to the rolling direction, plastic strain ratio, r , is reported as r0. If, in addition, the measurement was made at 20 % elongation and it was deemed necessary to note the percent strain at which the value was measured, the value would be reported as r020.
4.4 A material that has an upper yield strength (yield point) point followed by discontinuous yielding stretches unevenly while this yielding is taking place. In steels, this is associated with the propagation of Lüders' bands on the surface. The accuracy and reproducibility of the determination of plastic strain ratio, r , will be redu...
SCOPE
1.1 This test method covers special tension testing for the measurement of the plastic strain ratio, r, of sheet metal intended for deep-drawing applications.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard8 pagesEnglish language
- Standard8 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This test method is useful for estimating the strain at the onset of necking in a uniaxial tension test (1). Practically, it provides an empirical parameter for appraising the relative stretch formability of similar metallic systems. The strain-hardening exponent is also a measure of the increase in strength of a material due to plastic deformation.
5.2 The strain-hardening exponent may be determined over the entire plastic stress-strain curve or any portion(s) of the stress-strain curve specified in a product specification.
Note 4: The engineering strain interval 10–20% is commonly used for determining the strain-hardening exponent, n, of formable low-carbon steel products
5.3 This test method is not intended to apply to any portion of the true -stress versus true -strain curve that exhibits discontinuous behavior; however, the method may be applied by curve-smoothing techniques as agreed upon.
Note 5: For example, those portions of the stress-strain curves for mild steel, aluminum, or other alloys that exhibit yield point and Lüders band elongation, twinning, or Portevin–Le Chatelier effect (PLC) may be characterized as behaving discontinuously.
Note 6: Caution should be observed in the use of curve-smoothing techniques as they may affect the n-value.
5.4 This test method is suitable for determining the tensile stress-strain response of metallic sheet materials in the plastic region prior to the onset of necking.
5.5 The n-value may vary with the displacement rate or strain rate used, depending on the metal and test temperature.
SCOPE
1.1 This test method covers the determination of a strain-hardening exponent by tension testing of metallic sheet materials for which plastic-flow behavior obeys the power curve given in the Introduction.
Note 1: A single power curve may not be a satisfactory fit to the entire stress-strain curve between yield and necking. If such is the case, more than one value of the strain-hardening exponent may be obtained (2) by agreement using this test method.
1.2 This test method is specifically for metallic sheet materials with thicknesses of at least 0.005 in. (0.13 mm) but not greater than 0.25 in. (6.4 mm). The method has successfully been and may be applied to other forms and thicknesses by agreement
1.3 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
Note 2: The value of the strain-hardening exponent, n, is has no units and is independent of the units used in its determination
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard9 pagesEnglish language
- Standard9 pagesEnglish language
SIGNIFICANCE AND USE
5.1 A forming limit curve (FLC) defines the maximum (limiting) strain that a given sample of a metallic sheet can undergo for a range of forming conditions, such as deep drawing, stretching and bending over a radius in a press and die drawing operation, without developing a localized zone of thinning (localized necking) that would indicate incipient failure.
5.1.1 FLCs may be obtained empirically by using a laboratory hemispherical punch biaxial stretch test and also a tension test to strain metal sheet specimens from a material sample beyond their elastic limit, just prior to localized necking and fracture.
5.1.1.1 Since this cannot be predetermined, one or both surfaces of specimens are covered with a grid pattern of gauge lengths usually as squares or small diameter circles, by a suitable method such as scribing, photo-grid, or electro-etching, and then each specimen is formed to the point of localized necking, or fracture.
5.1.2 Strains in the major (e1) and minor (e2) directions are measured using points on the grid pattern in the area of the localized necking or fracture.
5.1.2.1 Blanks of varied widths are used to produce a wide range of strain states in the minor (e2) direction.
5.1.2.2 The major (e1) strain is determined by the capacity of the material to be stretched in one direction as simultaneous surface forces either stretch, do not change, or compress, the metal in the (e2) direction.
5.1.2.3 In the tension test deformation process, the (e2) strains are negative and the metal is narrowed both through the thickness and across its width.
5.1.3 These strains are plotted on a forming limit diagram (FLD) and the forming limit curve (FLC) is drawn to connect the highest measured (e1 and e2) strain combinations that include good data points.
5.1.3.1 When there is intermixing and no clear distinction between good and necked data points, a best fit curve is established to follow the maximum good data points as the FLC.
5.1.4 The forming l...
SCOPE
1.1 This method gives the procedure for constructing a forming limit curve (FLC) for a metallic sheet material by using a hemispherical deformation punch test and a uniaxial tension test to quantitatively simulate biaxial stretch and deep drawing processes.
1.2 FLCs are useful in evaluating press performance by metal fabrication strain analysis.
1.3 The method applies to metallic sheet from 0.5 mm (0.020 in.) to 3.3 mm (0.130 in.).
1.4 The values stated in SI units are to be regarded as the standard. The inch-pound equivalents are approximate.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard16 pagesEnglish language
- Standard16 pagesEnglish language
SIGNIFICANCE AND USE
4.1 When a superplastic material is regularly being used in industrial production, it is often convenient to use the bulge test to qualify a batch or heat lot to an acceptance criterion. Comparing these test methods with Test Method E2448, the bulge test does not require a machined coupon, it is more convenient to perform, and it most closely simulates the multiaxial stresses and strains present in forming parts. These test methods do not measure the intrinsic superplastic properties of a material. Test Method E2448 should be used in that instance.
SCOPE
1.1 These test methods describe procedures for determining the biaxial formability of a superplastic metallic sheet in a circular die.
1.2 The intent of these test methods are primarily to be used as tests of superplasticity as measured by the ability to form to a prescribed depth in a die cavity without rupturing. These test methods can also be used to generate material for the measurement of cavitation in the formed part. These can be used as go/no go criteria for qualification to a specification.
1.3 These test methods have been used successfully with aluminum alloys. The use of these test methods on other metals should be verified.
1.4 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard3 pagesEnglish language
- Standard3 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The guided bend test as described in this test method is used to evaluate the quality of welds as a function of ductility as evidenced by their ability to resist cracking during bending.
SCOPE
1.1 This test method covers a guided bend test for the determination of soundness and ductility of welds in ferrous and nonferrous products. Flaws, not shown by X rays, may appear in the surface of a specimen when it is subjected to progressive localized overstressing. This guided bend test has been developed primarily for plates and is not intended to be substituted for other methods of bend testing.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard4 pagesEnglish language
- Standard4 pagesEnglish language
SIGNIFICANCE AND USE
4.1 Bend tests for ductility provide a simple way to evaluate the quality of materials by their ability to resist cracking or other surface irregularities during one continuous bend. No reversal of the bend force shall be employed when conducting these tests.
4.2 The type of bend test used determines the location of the forces and constraints on the bent portion of the specimen, ranging from no direct contact to continuous contact.
4.3 The test can terminate at a given angle of bend over a specified radius or continue until the specimen legs are in contact. The bend angle can be measured while the specimen is under the bending force (usually when the semi-guided bend test is employed), or after removal of the force as when performing a free-bend test. Product requirements for the material being tested determine the method used.
4.4 Materials with an as-fabricated cross section of rectangular, round, hexagonal, or similar defined shape can be tested in full section to evaluate their bend properties by using the procedures outlined in these test methods, in which case relative width and thickness requirements do not apply.
SCOPE
1.1 These test methods cover bend testing for ductility of materials. Included in the procedures are four conditions of constraint on the bent portion of the specimen; a guided-bend test using a mandrel or plunger of defined dimensions to force the mid-length of the specimen between two supports separated by a defined space; a semi-guided bend test in which the specimen is bent, while in contact with a mandrel, through a specified angle or to a specified inside radius (r) of curvature, measured while under the bending force; a free-bend test in which the ends of the specimen are brought toward each other, but in which no transverse force is applied to the bend itself and there is no contact of the concave inside surface of the bend with other material; a bend and flatten test, in which a transverse force is applied to the bend such that the legs make contact with each other over the length of the specimen.
1.2 After bending, the convex surface of the bend is examined for evidence of a crack or surface irregularities. If the specimen fractures, the material has failed the test. When complete fracture does not occur, the criterion for failure is the number and size of cracks or surface irregularities visible to the unaided eye occurring on the convex surface of the specimen after bending, as specified by the product standard. Any cracks within one thickness of the edge of the specimen are not considered a bend test failure. Cracks occurring in the corners of the bent portion shall not be considered significant unless they exceed the size specified for corner cracks in the product standard.
1.3 The values stated in SI units are to be regarded as standard. Inch-pound values given in parentheses were used in establishing test parameters and are for information only.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard10 pagesEnglish language
- Standard10 pagesEnglish language
SIGNIFICANCE AND USE
5.1 A forming limit curve (FLC) defines the maximum (limiting) strain that a given sample of a metallic sheet can undergo for a range of forming conditions, such as deep drawing, stretching and bending over a radius in a press and die drawing operation, without developing a localized zone of thinning (localized necking) that would indicate incipient failure.
5.1.1 FLCs may be obtained empirically by using a laboratory hemispherical punch biaxial stretch test and also a tension test to strain metal sheet specimens from a material sample beyond their elastic limit, just prior to localized necking and fracture.
5.1.1.1 Since this cannot be predetermined, one or both surfaces of specimens are covered with a grid pattern of gauge lengths usually as squares or small diameter circles, by a suitable method such as scribing, photo-grid, or electro-etching, and then each specimen is formed to the point of localized necking, or fracture.
5.1.2 Strains in the major (e1) and minor (e2) directions are measured using points on the grid pattern in the area of the localized necking or fracture.
5.1.2.1 Blanks of varied widths are used to produce a wide range of strain states in the minor (e2) direction.
5.1.2.2 The major (e1) strain is determined by the capacity of the material to be stretched in one direction as simultaneous surface forces either stretch, do not change, or compress, the metal in the (e2) direction.
5.1.2.3 In the tension test deformation process, the (e2) strains are negative and the metal is narrowed both through the thickness and across its width.
5.1.3 These strains are plotted on a forming limit diagram (FLD) and the forming limit curve (FLC) is drawn to connect the highest measured (e1 and e2) strain combinations that include good data points.
5.1.3.1 When there is intermixing and no clear distinction between good and necked data points, a best fit curve is established to follow the maximum good data points as the FLC.
5.1.4 The forming l...
SCOPE
1.1 This method gives the procedure for constructing a forming limit curve (FLC) for a metallic sheet material by using a hemispherical deformation punch test and a uniaxial tension test to quantitatively simulate biaxial stretch and deep drawing processes.
1.2 FLCs are useful in evaluating press performance by metal fabrication strain analysis.
1.3 The method applies to metallic sheet from 0.5 mm (0.020 in.) to 3.3 mm (0.130 in.).
1.4 The values stated in SI units are to be regarded as the standard. The inch-pound equivalents are approximate.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard15 pagesEnglish language
- Standard15 pagesEnglish language
SIGNIFICANCE AND USE
5.1 A forming limit curve (FLC) defines the maximum (limiting) strain that a given sample of a metallic sheet can undergo for a range of forming conditions, such as deep drawing, stretching and bending over a radius in a press and die drawing operation, without developing a localized zone of thinning (localized necking) that would indicate incipient failure.
5.1.1 FLCs may be obtained empirically by using a laboratory hemispherical punch biaxial stretch test and also a tension test to strain metal sheet specimens from a material sample beyond their elastic limit, just prior to localized necking and fracture.
5.1.1.1 Since this cannot be predetermined, one or both surfaces of specimens are covered with a grid pattern of gauge lengths usually as squares or small diameter circles, by a suitable method such as scribing, photo-grid, or electro-etching, and then each specimen is formed to the point of localized necking, or fracture.
5.1.2 Strains in the major (e 1) and minor (e2) directions are measured using points on the grid pattern in the area of the localized necking or fracture.
5.1.2.1 Blanks of varied widths are used to produce a wide range of strain states in the minor (e 2) direction.
5.1.2.2 The major (e1) strain is determined by the capacity of the material to be stretched in one direction as simultaneous surface forces either stretch, do not change, or compress, the metal in the (e 2) direction.
5.1.2.3 In the tension test deformation process, the (e2) strains are negative and the metal is narrowed both through the thickness and across its width.
5.1.3 These strains are plotted on a forming limit diagram (FLD) and the forming limit curve (FLC) is drawn to connect the highest measured (e1 and e2) strain combinations that include good data points.
5.1.3.1 When there is intermixing and no clear distinction between good and necked data points, a best fit curve is established to follow the maximum good data points as the FLC.
5.1.4 The formin...
SCOPE
1.1 This method gives the procedure for constructing a forming limit curve (FLC) for a metallic sheet material by using a hemispherical deformation punch test and a uniaxial tension test to quantitatively simulate biaxial stretch and deep drawing processes.
1.2 FLCs are useful in evaluating press performance by metal fabrication strain analysis.
1.3 The method applies to metallic sheet from 0.5 mm (0.020 in.) to 3.3 mm (0.130 in.).
1.4 The values stated in SI units are to be regarded as the standard. The inch-pound equivalents are approximate.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard15 pagesEnglish language
- Standard15 pagesEnglish language
SIGNIFICANCE AND USE
4.1 Bend tests for ductility provide a simple way to evaluate the quality of materials by their ability to resist cracking or other surface irregularities during one continuous bend. No reversal of the bend force shall be employed when conducting these tests.
4.2 The type of bend test used determines the location of the forces and constraints on the bent portion of the specimen, ranging from no direct contact to continuous contact.
4.3 The test can terminate at a given angle of bend over a specified radius or continue until the specimen legs are in contact. The bend angle can be measured while the specimen is under the bending force (usually when the semi-guided bend test is employed), or after removal of the force as when performing a free-bend test. Product requirements for the material being tested determine the method used.
4.4 Materials with an as-fabricated cross section of rectangular, round, hexagonal, or similar defined shape can be tested in full section to evaluate their bend properties by using the procedures outlined in these test methods, in which case relative width and thickness requirements do not apply.
SCOPE
1.1 These test methods cover bend testing for ductility of materials. Included in the procedures are four conditions of constraint on the bent portion of the specimen; a guided-bend test using a mandrel or plunger of defined dimensions to force the mid-length of the specimen between two supports separated by a defined space; a semi-guided bend test in which the specimen is bent, while in contact with a mandrel, through a specified angle or to a specified inside radius (r) of curvature, measured while under the bending force; a free-bend test in which the ends of the specimen are brought toward each other, but in which no transverse force is applied to the bend itself and there is no contact of the concave inside surface of the bend with other material; a bend and flatten test, in which a transverse force is applied to the bend such that the legs make contact with each other over the length of the specimen.
1.2 After bending, the convex surface of the bend is examined for evidence of a crack or surface irregularities. If the specimen fractures, the material has failed the test. When complete fracture does not occur, the criterion for failure is the number and size of cracks or surface irregularities visible to the unaided eye occurring on the convex surface of the specimen after bending, as specified by the product standard. Any cracks within one thickness of the edge of the specimen are not considered a bend test failure. Cracks occurring in the corners of the bent portion shall not be considered significant unless they exceed the size specified for corner cracks in the product standard.
1.3 The values stated in SI units are to be regarded as standard. Inch-pound values given in parentheses were used in establishing test parameters and are for information only.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard10 pagesEnglish language
- Standard10 pagesEnglish language
SIGNIFICANCE AND USE
4.1 Measurements of bending strength and modulus of elasticity in bending should be made for materials whose principal stressing mode is bending. For many materials, the tensile and compressive moduli are somewhat different. Since the bending modulus is a combination of the tensile and compressive moduli, it is often different from each of them.
4.2 Precise measurements of the modulus of elasticity in bending and bending strength require due regard for numerous variables that may affect their determination. These include (1) characteristics such as specimen orientation with respect to the rolling direction, grain size, residual stresses, previous strain history, dimensions and specimen preparation, orientation of deformed grains relative to the direction of the normal stress; and (2) test conditions, such as tem- perature, temperature variations, condition of the test equipment and adherence to the recommended test procedure.
SCOPE
1.1 This standard describes three test methods2 for determining the modulus of elasticity in bending and the bending strength of metallic strips or sheets intended for the use in flat springs:
1.1.1 Test Method A—a cantilever beam,
1.1.2 Test Method B—a three-point loaded beam (that is, a beam resting on two supports and centrally loaded), and
1.1.3 Test Method C—a four-point loaded beam (that is, a beam resting on two supports and loaded at two points equally spaced from each support).
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard9 pagesEnglish language
SIGNIFICANCE AND USE
The determination of the superplastic properties of a metallic sheet material is important for the observation, development and comparison of superplastic materials. It is also necessary to predict the correct forming parameters during an SPF process. SPF tensile testing has peculiar characteristics compared to conventional mechanical testing, which distort the true values of stress, strain, strain hardening, and strain rate at the very large elongations encountered in an SPF pull test, consequently conventional mechanical test methods cannot be used. This test method addresses those characteristics by optimizing the shape of the test coupon and specifying a new test procedure.
The evaluation of a superplastic material can be divided into two parts. Firstly, the basic superplastic-forming (SPF) properties of the material are measured using the four parameters of stress, temperature, strain, and strain rate. These are obtained using conversions from the raw data of a tensile test. Secondly, derived properties useful to define an SPF material are obtained from the basic properties using specific equations.
SCOPE
1.1 This test method describes the procedure for determining the superplastic forming properties (SPF) of a metallic sheet material. It includes tests both for the basic SPF properties and also for derived SPF properties. The test for basic properties encompasses effects due to strain hardening or softening.
1.2 This test method covers sheet materials with thicknesses of at least 0.5 mm but not greater than 6 mm. It characterizes the material under a uni-axial tensile stress condition.
Note 1—Most industrial applications of superplastic forming involve a multi-axial stress condition in a sheet; however it is more convenient to characterize a material under a uni-axial tensile stress condition. Tests should be performed in different orientations to the rolling direction of the sheet to ascertain initial anisotropy.
1.3 This method has been used successfully between strain rates of 10-5 to 10-1 per second.
1.4 This method has been used successfully on Aluminum and Titanium alloys. The use of the method with other metals should be verified.
1.5 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard7 pagesEnglish language
- Standard7 pagesEnglish language
SIGNIFICANCE AND USE
4.1 The determination of the superplastic properties of a metallic sheet material is important for the observation, development and comparison of superplastic materials. It is also necessary to predict the correct forming parameters during an SPF process. SPF tensile testing has peculiar characteristics compared to conventional mechanical testing, which distort the true values of stress, strain, strain hardening, and strain rate at the very large elongations encountered in an SPF pull test, consequently conventional mechanical test methods cannot be used. This test method addresses those characteristics by optimizing the shape of the test coupon and specifying a new test procedure.
4.2 The evaluation of a superplastic material can be divided into two parts. Firstly, the basic superplastic-forming (SPF) properties of the material are measured using the four parameters of stress, temperature, strain, and strain rate. These are obtained using conversions from the raw data of a tensile test. Secondly, derived properties useful to define an SPF material are obtained from the basic properties using specific equations.
SCOPE
1.1 This test method describes the procedure for determining the superplastic forming properties (SPF) of a metallic sheet material. It includes tests both for the basic SPF properties and also for derived SPF properties. The test for basic properties encompasses effects due to strain hardening or softening.
1.2 This test method covers sheet materials with thicknesses of at least 0.5 mm but not greater than 6 mm. It characterizes the material under a uni-axial tensile stress condition.
Note 1: Most industrial applications of superplastic forming involve a multi-axial stress condition in a sheet; however it is more convenient to characterize a material under a uni-axial tensile stress condition. Tests should be performed in different orientations to the rolling direction of the sheet to ascertain initial anisotropy.
1.3 This method has been used successfully between strain rates of 10-5 to 10-1 per second.
1.4 This method has been used successfully on Aluminum and Titanium alloys. The use of the method with other metals should be verified.
1.5 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard7 pagesEnglish language
- Standard7 pagesEnglish language
SIGNIFICANCE AND USE
The plastic strain ratio r is a parameter that indicates the ability of a sheet metal to resist thinning or thickening when subjected to either tensile or compressive forces in the plane of the sheet. It is a measure of plastic anisotropy and is related to the preferred crystallographic orientations within a polycrystalline metal. This resistance to thinning or thicken-ing contributes to the forming of shapes, such as cylindrical flat-bottom cups, by the deep-drawing process. The r value, therefore, is considered a measure of sheet metal drawability. It is particularly useful for evaluating materials intended for parts where a substantial portion of the blank must be drawn from beneath the blank holder into the die opening.
For many materials this ratio remains essentially constant over a range of plastic strains up to maximum applied force in a tension test. For materials that give different r values at various strain levels, a superscript is used to designate the percent strain at which the r value was measured. For example, if a 20 % elongation is used, the report would show r20.
Materials usually have different r values when tested in different orientations relative to the rolling direction. The angle of sampling of the individual test coupon is noted by a subscript. Thus, for a test specimen whose length is aligned parallel to the rolling direction, the r value would be reported as r0. If, in addition, the measurement was made at 20 % elongation and it was deemed necessary to note the percent strain at which the value was measured, the value would be reported as r020.
A material that has a yield point followed by discontinuous yielding stretches unevenly while this yielding is taking place. In steels, this is associated with the propagation of Lüders' bands on the surface. The accuracy and reproducibility of the determination of r will be reduced unless the test is continued beyond this yield-point elongation. Similarly, the discontinuous yie...
SCOPE
1.1 This test method covers special tension testing for the measurement of the plastic strain ratio, r, of sheet metal intended for deep-drawing applications.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard8 pagesEnglish language
SIGNIFICANCE AND USE
When a superplastic material is regularly being used in industrial production, it is often convenient to use the bulge test to qualify a batch or heat lot to an acceptance criterion. Comparing these test methods with Test Method E 2448, the bulge test does not require a machined coupon, it is more convenient to perform, and it most closely simulates the multiaxial stresses and strains present in forming parts. These test methods do not measure the intrinsic superplastic properties of a material. Test Method E 2448 should be used in that instance.
SCOPE
1.1 These test methods describe procedures for determining the biaxial formability of a superplastic metallic sheet in a circular die.
1.2 The intent of these test methods are primarily to be used as tests of superplasticity as measured by the ability to form to a prescribed depth in a die cavity without rupturing. These test methods can also be used to generate material for the measurement of cavitation in the formed part. These can be used as go/no go criteria for qualification to a specification.
1.3 These test methods have been used successfully with aluminum alloys. The use of these test methods on other metals should be verified.
1.4 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard3 pagesEnglish language
SIGNIFICANCE AND USE
When a superplastic material is regularly being used in industrial production, it is often convenient to use the bulge test to qualify a batch or heat lot to an acceptance criterion. Comparing these test methods with Test Method E2448, the bulge test does not require a machined coupon, it is more convenient to perform, and it most closely simulates the multiaxial stresses and strains present in forming parts. These test methods do not measure the intrinsic superplastic properties of a material. Test Method E2448 should be used in that instance.
SCOPE
1.1 These test methods describe procedures for determining the biaxial formability of a superplastic metallic sheet in a circular die.
1.2 The intent of these test methods are primarily to be used as tests of superplasticity as measured by the ability to form to a prescribed depth in a die cavity without rupturing. These test methods can also be used to generate material for the measurement of cavitation in the formed part. These can be used as go/no go criteria for qualification to a specification.
1.3 These test methods have been used successfully with aluminum alloys. The use of these test methods on other metals should be verified.
1.4 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard3 pagesEnglish language
- Standard3 pagesEnglish language
SIGNIFICANCE AND USE
Bend tests for ductility provide a simple way to evaluate the quality of materials by their ability to resist cracking or other surface irregularities during one continuous bend. No reversal of the bend force shall be employed when conducting these tests.
The type of bend test used determines the location of the forces and constraints on the bent portion of the specimen, ranging from no direct contact to continuous contact.
The test can terminate at a given angle of bend over a specified radius or continue until the specimen legs are in contact. The bend angle can be measured while the specimen is under the bending force (usually when the semi-guided bend test is employed), or after removal of the force as when performing a free-bend test. Product requirements for the material being tested determine the method used.
Materials with an as-fabricated cross section of rectangular, round, hexagonal, or similar defined shape can be tested in full section to evaluate their bend properties by using the procedures outlined in these test methods, in which case relative width and thickness requirements do not apply.
SCOPE
1.1 These test methods cover bend testing for ductility of materials. Included in the procedures are four conditions of constraint on the bent portion of the specimen; a guided-bend test using a mandrel or plunger of defined dimensions to force the mid-length of the specimen between two supports separated by a defined space; a semi-guided bend test in which the specimen is bent, while in contact with a mandrel, through a specified angle or to a specified inside radius (r) of curvature, measured while under the bending force; a free-bend test in which the ends of the specimen are brought toward each other, but in which no transverse force is applied to the bend itself and there is no contact of the concave inside surface of the bend with other material; a bend and flatten test, in which a transverse force is applied to the bend such that the legs make contact with each other over the length of the specimen.
1.2 After bending, the convex surface of the bend is examined for evidence of a crack or surface irregularities. If the specimen fractures, the material has failed the test. When complete fracture does not occur, the criterion for failure is the number and size of cracks or surface irregularities visible to the unaided eye occurring on the convex surface of the specimen after bending, as specified by the product standard. Any cracks within one thickness of the edge of the specimen are not considered a bend test failure. Cracks occurring in the corners of the bent portion shall not be considered significant unless they exceed the size specified for corner cracks in the product standard.
1.3 The values stated in SI units are to be regarded as standard. Inch-pound values given in parentheses were used in establishing test parameters and are for information only.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard10 pagesEnglish language
- Standard10 pagesEnglish language
SIGNIFICANCE AND USE
The ball punch deformation test is widely used to evaluate and compare the formability of metallic sheet materials. Biaxial stretching is the predominant mode of deformation occurring during the test and, therefore, the results are most often used to rate or compare materials that are to be formed mainly by stretching. However, precise correlations between the cup height as determined by this test and the formability of a sheet material under production conditions have not been established.
It is recognized that the cup heights for specimens from the same sample may vary with differences in magnitude of hold-down force, lubrication, and method of end point determination. The procedures described in Sections 5, 7.1, and 7.3 will minimize these variations.
SCOPE
1.1 This test method covers the procedure for conducting the ball punch deformation test for metallic sheet materials intended for forming applications. The test applies to specimens with thicknesses between 0.008 and 0.080 in. (0.20 and 2.00 mm).
1.2 The values stated in inch-pound units are to be regarded as the standard. Note 1--The ball punch deformation test is intended to replace the Olsen cup test by standardizing many of the test parameters that previously have been left to the discretion of the testing laboratory.
Note 2--The modified Erichsen test has been standardized in Europe. The main differences between the ball punch deformation test and the Erichsen test are the diameters of the penetrator and the dies. Erichsen cup heights are given in SI units.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
WITHDRAWN RATIONALE
This test method covers the procedure for conducting the ball punch deformation test for metallic sheet materials intended for forming applications. The test applies to specimens with thicknesses between 0.008 and 0.080 in. (0.20 and 2.00 mm).
Formerly under the jurisdiction of Committee E28 on Mechanical Testing, this test method was withdrawn in March 2009 in accordance with section 10.5.3.1 of the Regulations Governing ASTM Technical Committees, which requires that standards shall be updated by the end of the eighth year since the last approval date.
- Standard4 pagesEnglish language
SIGNIFICANCE AND USE
The determination of the superplastic properties of a metallic sheet material is important for the observation, development and comparison of superplastic materials. It is also necessary to predict the correct forming parameters during an SPF process. SPF tensile testing has peculiar characteristics compared to conventional mechanical testing, which distort the true values of stress, strain, strain hardening, and strain rate at the very large elongations encountered in an SPF pull test, consequently conventional mechanical test methods cannot be used. This test method addresses those characteristics by optimizing the shape of the test coupon and specifying a new test procedure.
The evaluation of a superplastic material can be divided into two parts. Firstly, the basic superplastic-forming (SPF) properties of the material are measured using the four parameters of stress, temperature, strain, and strain rate. These are obtained using conversions from the raw data of a tensile test. Secondly, derived properties useful to define an SPF material are obtained from the basic properties using specific equations.
SCOPE
1.1 This test method describes the procedure for determining the superplastic forming properties (SPF) of a metallic sheet material. It includes tests both for the basic SPF properties and also for derived SPF properties. The test for basic properties encompasses effects due to strain hardening or softening.
1.2 This test method covers sheet materials with thicknesses of at least 0.5 mm but not greater than 6 mm. It characterizes the material under a uni-axial tensile stress condition.
Note 1—Most industrial applications of superplastic forming involve a multi-axial stress condition in a sheet; however it is more convenient to characterize a material under a uni-axial tensile stress condition. Tests should be performed in different orientations to the rolling direction of the sheet to ascertain initial anisotropy.
1.3 This method has been used successfully between strain rates of 10-5 to 10-1 per second.
1.4 This method has been used successfully on Aluminum and Titanium alloys. The use of the method with other metals should be verified.
1.5 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard7 pagesEnglish language
- Standard7 pagesEnglish language
- Standard7 pagesEnglish language
SIGNIFICANCE AND USE
Measurements of bending strength and modulus of elasticity in bending should be made for materials whose principal stressing mode is bending. For many materials, the tensile and compressive moduli are somewhat different. Since the bending modulus is a combination of the tensile and compressive moduli, it is often different from each of them.
Precise measurements of the modulus of elasticity in bending and bending strength require due regard for numerous variables that may affect their determination. These include (1) characteristics such as specimen orientation with respect to the rolling direction, grain size, residual stresses, previous strain history, dimensions and specimen preparation, orientation of deformed grains relative to the direction of the normal stress; and (2) test conditions, such as tem-
perature, temperature variations, condition of the test equipment and adherence to the recommended test procedure.
SCOPE
1.1 This standard describes three test methods for determining the modulus of elasticity in bending and the bending strength of metallic strips or sheets intended for the use in flat springs:
1.1.1 Test Method A—a cantilever beam,
1.1.2 Test Method B—a three-point loaded beam (that is, a beam resting on two supports and centrally loaded), and
1.1.3 Test Method C—a four-point loaded beam (that is, a beam resting on two supports and loaded at two points equally spaced from each support).
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
6.1 This test method covers the determination of the modulus of elasticity in bending and the offset yield strength in bending of flat metallic strips or sheets for spring applications. The test procedure involves measurements of the applied moment and the corresponding angle of deflection of a cantilever beam. The thickness range covered is 0.015 to 0.130 in. (0.38 to 3.30 mm). This test method is not applicable for nonlinear elastic materials.
15.1 These test methods cover the determination of the modulus of elasticity in bending and the bending proof strength of flat metallic strips or sheets for spring applications. The test methods consist of deflection tests of a simple beam configuration subjected to either three- or four-point symmetrical loading. The thickness range covered is 0.010 to 0.050 in. (0.25 to 1.3 mm).
Note 3—Thickness ranges outside of those specified may be agreed upon between suppliers and users.
- Standard9 pagesEnglish language
- Standard9 pagesEnglish language
- Standard9 pagesEnglish language
SIGNIFICANCE AND USE
The guided bend test as described in this test method is used to evaluate the quality of welds as a function of ductility as evidenced by their ability to resist cracking during bending.
SCOPE
1.1 This test method covers a guided bend test for the determination of soundness and ductility of welds in ferrous and nonferrous products. Defects, not shown by X rays, may appear in the surface of a specimen when it is subjected to progressive localized overstressing. This guided bend test has been developed primarily for plates and is not intended to be substituted for other methods of bend testing.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
Note 1—For additional information see Terminology E 6, and American Welding Society Standard D 1.1.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard4 pagesEnglish language
- Standard4 pagesEnglish language
SIGNIFICANCE AND USE
A forming limit curve (FLC) defines the maximum (limiting) strain that a given sample of a metallic sheet can undergo for a range of forming conditions, such as deep drawing, stretching and bending over a radius in a press and die drawing operation, without developing a localized zone of thinning (localized necking) that would indicate incipient failure.
FLCs can be obtained empirically by using a laboratory hemispherical punch biaxial stretch test and also a tension test to strain metal sheet specimens from a material sample beyond their elastic limit, just prior to localized necking and fracture.
Since this cannot be predetermined, one or both surfaces of specimens are covered with a grid pattern of gage lengths usually as squares or small diameter circles, by a suitable method such as scribing, photo-grid, or electro-etching, and then each specimen is formed to the point of localized necking, or fracture.
Strains in the major (e1) and minor (e2) directions are measured using points on the grid pattern in the area of the localized necking or fracture.
Blanks of varied widths are used to produce a wide range of strain states in the minor (e2) direction.
The major (e1) strain is determined by the capacity of the material to be stretched in one direction as simultaneous surface forces either stretch, do not change, or compress, the metal in the (e2) direction.
In the tension test deformation process, the (e2) strains are negative and the metal is narrowed both through the thickness and across its width.
These strains are plotted on a forming limit diagram (FLD) and the forming limit curve (FLC) is drawn to connect the highest measured (e1 and e2) strain combinations that include good data points.
When there is intermixing and no clear distinction between good and necked data points, a best fit curve is established to follow the maximum good data points as the FLC.
The forming limit is established at the maximum (e1) strain attained prior to necking....
SCOPE
1.1 This method gives the procedure for constructing a forming limit curve (FLC) for a metallic sheet material by using a hemispherical deformation punch test and a uniaxial tension test to quantitatively simulate biaxial stretch and deep drawing processes.
1.2 FLCs are useful in evaluating press performance by metal fabrication strain analysis.
1.3 The method applies to metallic sheet from 0.5 mm (0.020 in.) to 3.3 mm (0.130 in.).
1.4 The values stated in SI units are to be regarded as the standard. The inch-pound equivalents are approximate.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard15 pagesEnglish language
SIGNIFICANCE AND USE
This test method is useful for estimating the strain at the onset of necking in a uniaxial tension test (1). Practically, it provides an empirical parameter for appraising the relative stretch formability of similar metallic systems. The strain-hardening exponent is also a measure of the increase in strength of a material due to plastic deformation.
The strain-hardening exponent may be determined over the entire plastic stress-strain curve or any portion(s) of the stress-strain curve specified in a product specification.
Note 3—The strain interval 10–20% is commonly utilized for determining the n-value of formable low carbon steel products.
This test method is not intended to apply to any portion of the true-stress versus true-strain curve that exhibits discontinuous behavior; however, the method may be applied by curve-smoothing techniques as agreed upon.
Note 4—For example, those portions of the stress-strain curves for mild steel or aluminum alloys which exhibit yield-point elongation or Lüders bands may be characterized as behaving discontinuously.
Note 5—Caution should be observed in the use of curve-smoothing techniques as they may affect the n-value.
This test method is suitable for determining the tensile stress-strain response of metallic sheet materials in the plastic region prior to the onset of necking.
The n-value may vary with the displacement rate or strain rate used, depending on the metal and test temperature.
SCOPE
1.1 This test method covers the determination of a strain-hardening exponent by tension testing of metallic sheet materials for which plastic-flow behavior obeys the power curve given in the Introduction.
Note 1—A single power curve may not fit the entire stress-strain curve between yield and necking. If such is the case, more than one value of the strain-hardening exponent can be obtained (2).
1.2 This test method is for metallic sheet materials with thicknesses of at least 0.005 in. (0.13 mm) but not greater than 0.25 in. (6.4 mm).
1.3 The values stated in inch-pound units are to be regarded as the standard. The SI equivalents shown may be approximate.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard9 pagesEnglish language
- Standard9 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This test method is useful for estimating the strain at the onset of necking in a uniaxial tension test (1). Practically, it provides an empirical parameter for appraising the relative stretch formability of similar metallic systems. The strain-hardening exponent is also a measure of the increase in strength of a material due to plastic deformation.
5.2 The strain-hardening exponent may be determined over the entire plastic stress-strain curve or any portion(s) of the stress-strain curve specified in a product specification.Note 3—The strain interval 10–20% is commonly utilized for determining the n-value of formable low carbon steel products.
5.3 This test method is not intended to apply to any portion of the true-stress versus true-strain curve that exhibits discontinuous behavior; however, the method may be applied by curve-smoothing techniques as agreed upon.Note 4—For example, those portions of the stress-strain curves for mild steel or aluminum alloys which exhibit yield-point elongation or Lüders bands may be characterized as behaving discontinuously.Note 5—Caution should be observed in the use of curve-smoothing techniques as they may affect the n-value.
5.4 This test method is suitable for determining the tensile stress-strain response of metallic sheet materials in the plastic region prior to the onset of necking.
5.5 The n-value may vary with the displacement rate or strain rate used, depending on the metal and test temperature.
SCOPE
1.1 This test method covers the determination of a strain-hardening exponent by tension testing of metallic sheet materials for which plastic-flow behavior obeys the power curve given in the Introduction. Note 1—A single power curve may not fit the entire stress-strain curve between yield and necking. If such is the case, more than one value of the strain-hardening exponent can be obtained (2).
1.2 This test method is for metallic sheet materials with thicknesses of at least 0.005 in. (0.13 mm) but not greater than 0.25 in. (6.4 mm).
1.3 The values stated in inch-pound units are to be regarded as the standard. The SI equivalents shown may be approximate.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard8 pagesEnglish language
SCOPE
1.1 This test method provides a means of evaluating the springback behavior of metals in a test that simulates a stretch-draw forming process. The test method can also be used to calibrate computer simulation codes by selecting appropriate control parameters to achieve satisfactory correlation between simulation and test results.
1.2 The values stated in SI units are standard.
This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard6 pagesEnglish language
SCOPE
1.1 This test method covers special tension testing for the measurement of the plastic strain ratio, r, of sheet metal intended for deep-drawing applications.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard8 pagesEnglish language
SCOPE
1.1 This test method covers special tension testing for the measurement of the plastic strain ratio, r, of sheet metal intended for deep-drawing applications.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard8 pagesEnglish language
SIGNIFICANCE AND USE
The determination of the superplastic properties of a metallic sheet material is important for the observation, development and comparison of superplastic materials. It is also necessary to predict the correct forming parameters during an SPF process. SPF tensile testing has peculiar characteristics compared to conventional mechanical testing, which distort the true values of stress, strain, strain hardening, and strain rate at the very large elongations encountered in an SPF pull test, consequently conventional mechanical test methods cannot be used. This test method addresses those characteristics by optimizing the shape of the test coupon and specifying a new test procedure.
The evaluation of a superplastic material can be divided into two parts. Firstly, the basic superplastic-forming (SPF) properties of the material are measured using the four parameters of stress, temperature, strain, and strain rate. These are obtained using conversions from the raw data of a tensile test. Secondly, derived properties useful to define an SPF material are obtained from the basic properties using specific equations.
SCOPE
1.1 This test method describes the procedure for determining the superplastic forming properties (SPF) of a metallic sheet material. It includes tests both for the basic SPF properties and also for derived SPF properties. The test for basic properties encompasses effects due to strain hardening or softening.
1.2 This test method covers sheet materials with thicknesses of at least 0.5 mm but not greater than 6 mm. It characterizes the material under a uni-axial tensile stress condition.
Note 1—Most industrial applications of superplastic forming involve a multi-axial stress condition in a sheet; however it is more convenient to characterize a material under a uni-axial tensile stress condition. Tests should be performed in different orientations to the rolling direction of the sheet to ascertain initial anisotropy.
1.3 This method has been used successfully between strain rates of 10-5 to 10-1 per second.
1.4 This method has been used successfully on Aluminum and Titanium alloys. The use of the method with other metals should be verified.
1.5 The values given in SI units are to be considered the standard.
This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard7 pagesEnglish language
SCOPE
1.1 This test method describes the procedure for determining the superplastic forming properties (SPF) of a metallic sheet material. It includes tests both for the basic SPF properties and also for derived SPF properties. The test for basic properties encompasses effects due to strain hardening or softening.
1.2 This test method covers sheet materials with thicknesses of at least 0.5 mm but not greater than 6 mm. It characterizes the material under a uni-axial tensile stress condition.
Note 1—Most industrial applications of superplastic forming involve a multi-axial stress condition in a sheet; however it is more convenient to characterize a material under a uni-axial tensile stress condition. Tests should be performed in different orientations to the rolling direction of the sheet to ascertain initial anisotropy.
1.3 This method has been used successfully between strain rates of 10-5 to 10-1 per second.
1.4 This method has been used successfully on Aluminum and Titanium alloys. The use of the method with other metals should be verified.
1.5 The values given in SI units are to be considered the standard.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard7 pagesEnglish language
SIGNIFICANCE AND USE
Bend tests for ductility provide a simple way to evaluate the quality of materials by their ability to resist cracking or other surface irregularities during one continuous bend. No reversal of the bend force shall be employed when conducting these tests.
The type of bend test used determines the location of the forces and constraints on the bent portion of the specimen, ranging from no direct contact to continuous contact.
The test can terminate at a given angle of bend over a specified radius or continue until the specimen legs are in contact. The bend angle can be measured while the specimen is under the bending force (usually when the semi-guided bend test is employed), or after removal of the force as when performing a free-bend test. Product requirements for the material being tested determine the method used.
Materials with an as-fabricated cross section of rectangular, round, hexagonal, or similar defined shape can be tested in full section to evaluate their bend properties by using the procedures outlined in these test methods, in which case relative width and thickness requirements do not apply.
SCOPE
1.1 These test methods cover bend testing for ductility of materials. Included in the procedures are four conditions of constraint on the bent portion of the specimen; a guided-bend test using a mandrel or plunger of defined dimensions to force the mid-length of the specimen between two supports separated by a defined space; a semi-guided-bend test in which the specimen is bent, while in contact with a mandrel, through a specified angle or to a specified inside radius (r) of curvature, measured while under the bending force; a free-bend test in which the ends of the specimen are brought toward each other, but in which no transverse force is applied to the bend itself and there is no contact of the concave inside surface of the bend with other material; a bend and flatten test, in which a transverse force is applied to the bend such that the legs make contact with each other over the length of the specimen.
1.2 After bending, the convex surface of the bend is examined for evidence of a crack or surface irregularity. If the specimen fractures, the material has failed the test. When complete fracture does not occur, the criterion for failure is the number and size of cracks or other surface irregularity visible to the unaided eye occurring on the convex surface of the specimen after bending, as specified by the product standard. Any cracks within one thickness of the edge of the specimen are not considered a bend test failure. Cracks occurring in the corners of the bent portion shall not be considered significant unless they exceed the size specified for corner cracks in the product standard.
1.3 The values stated in SI units are to be regarded as standard. Inch-pound values given in parentheses were used in establishing test parameters and are for information only.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard7 pagesEnglish language
SIGNIFICANCE AND USE
The guided bend test as described in this test method is used to evaluate the quality of welds as a function of ductility as evidenced by their ability to resist cracking during bending.
SCOPE
1.1 This test method covers a guided bend test for the determination of soundness and ductility of welds in ferrous and nonferrous products. Defects, not shown by X rays, may appear in the surface of a specimen when it is subjected to progressive localized overstressing. This guided bend test has been developed primarily for plates and is not intended to be substituted for other methods of bend testing.
1.2 The values stated in inch-pound units are to be regarded as the standard. The SI equivalents are in parentheses and may be approximate.
Note 1—For additional information see Terminology E 6, and American Welding Society Standard D 1.1.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard3 pagesEnglish language
SCOPE
1.1 This method gives the procedure for constructing a forming limit curve (FLC) for a metallic sheet material by using a hemispherical deformation punch test and a uniaxial tension test to quantitatively simulate biaxial stretch and deep drawing processes.
1.2 FLCs are useful in evaluating press performance by metal fabrication strain analysis.
1.3 The method applies to metallic sheet from 0.5 mm (0.020 in.) to 3.3 mm (0.130 in.).
1.4 The values stated in SI units are to be regarded as the standard. The inch-pound equivalents are approximate.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard15 pagesEnglish language
SIGNIFICANCE AND USE
This test method is useful for estimating the strain at the onset of necking in a uniaxial tension test (1). Practically, it provides an empirical parameter for appraising the relative stretch formability of similar metallic systems. The strain-hardening exponent is also a measure of the increase in strength of a material due to plastic deformation.
The strain-hardening exponent may be determined over the entire plastic stress-strain curve or any portion(s) of the stress-strain curve specified in a product specification.
Note 3—The strain interval 10–20% is commonly utilized for determining the n-value of formable low carbon steel products.
This test method is not intended to apply to any portion of the true-stress versus true-strain curve that exhibits discontinuous behavior; however, the method may be applied by curve-smoothing techniques as agreed upon.
Note 4—For example, those portions of the stress-strain curves for mild steel or aluminum alloys which exhibit yield-point elongation or Lüders bands may be characterized as behaving discontinuously.
Note 5—Caution should be observed in the use of curve-smoothing techniques as they may affect the n-value.
This test method is suitable for determining the tensile stress-strain response of metallic sheet materials in the plastic region prior to the onset of necking.
The n-value may vary with the displacement rate or strain rate used, depending on the metal and test temperature.
SCOPE
1.1 This test method covers the determination of a strain-hardening exponent by tension testing of metallic sheet materials for which plastic-flow behavior obeys the power curve given in the Introduction.
1.2 This test method is for metallic sheet materials with thicknesses of at least 0.005 in. (0.13 mm) but not greater than 0.25 in. (6.4 mm).
1.3 The values stated in inch-pound units are to be regarded as the standard. The SI equivalents shown may be approximate.
1.4 This standard does not purport to address all of the safety problems, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard8 pagesEnglish language
SCOPE
1.1 This test method covers special tension testing for the measurement of the plastic strain ratio, r, of sheet metal intended for deep-drawing applications.
1.2 The values stated in inch-pound units are to be regarded as the standard. The SI equivalents may be approximate.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard8 pagesEnglish language
SIGNIFICANCE AND USE
The ball punch deformation test is widely used to evaluate and compare the formability of metallic sheet materials. Biaxial stretching is the predominant mode of deformation occurring during the test and, therefore, the results are most often used to rate or compare materials that are to be formed mainly by stretching. However, precise correlations between the cup height as determined by this test and the formability of a sheet material under production conditions have not been established.
It is recognized that the cup heights for specimens from the same sample may vary with differences in magnitude of hold-down force, lubrication, and method of end point determination. The procedures described in Sections 5, 7.1, and 7.3 will minimize these variations.
SCOPE
1.1 This test method covers the procedure for conducting the ball punch deformation test for metallic sheet materials intended for forming applications. The test applies to specimens with thicknesses between 0.008 and 0.080 in. (0.20 and 2.00 mm).
1.2 The values stated in inch–pound units are to be regarded as the standard.
Note 1—The ball punch deformation test is intended to replace the Olsen cup test by standardizing many of the test parameters that previously have been left to the discretion of the testing laboratory.
Note 2—The modified Erichsen test has been standardized in Europe. The main differences between the ball punch deformation test and the Erichsen test are the diameters of the penetrator and the dies. Erichsen cup heights are given in SI units.
1.3 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard5 pagesEnglish language
- Standard5 pagesEnglish language
SCOPE
1.1 This standard describes three test methods for determining the modulus of elasticity in bending and the bending strength of metallic strips or sheets intended for the use in flat springs:
1.1.1 Test Method A--a cantilever beam,
1.1.2 Test Method B--a three-point loaded beam (that is, a beam resting on two supports and centrally loaded), and
1.1.3 Test Method Ca four-point loaded beam (that is, a beam resting on two supports and loaded at two points equally spaced from each support).
1.2 Values stated in inch-pound units are to be regarded as the standard. SI units are provided for information only.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard8 pagesEnglish language
SCOPE
1.1 This test method covers the procedure for conducting the ball punch deformation test for metallic sheet materials intended for forming applications. The test applies to specimens with thicknesses between 0.008 and 0.080 in. (0.20 and 2.00 mm).
1.2 The values stated in inch-pound units are to be regarded as the standard. Note 1--The ball punch deformation test is intended to replace the Olsen cup test by standardizing many of the test parameters that previously have been left to the discretion of the testing laboratory.
Note 2--The modified Erichsen test has been standardized in Europe. The main differences between the ball punch deformation test and the Erichsen test are the diameters of the penetrator and the dies. Erichsen cup heights are given in SI units.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard4 pagesEnglish language
SCOPE
1.1 This test method covers the determination of ductility, that is, the ability to undergo plastic deformation in tension or bending before fracturing, of metallic foil in thicknesses up through 0.150 mm (0.0059 in.).
1.2 Values stated in SI units are to be regarded as the standard. Inch-pound units are provided for information only.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard4 pagesEnglish language
SIGNIFICANCE AND USE
Measurements of bending strength and modulus of elasticity in bending should be made for materials whose principal stressing mode is bending. For many materials, the tensile and compressive moduli are somewhat different. Since the bending modulus is a combination of the tensile and compressive moduli, it is often different from each of them.
Precise measurements of the modulus of elasticity in bending and bending strength require due regard for numerous variables that may affect their determination. These include (1) characteristics such as specimen orientation with respect to the rolling direction, grain size, residual stresses, previous strain history, dimensions and specimen preparation, orientation of deformed grains relative to the direction of the normal stress; and (2) test conditions, such as tem-
perature, temperature variations, condition of the test equipment and adherence to the recommended test procedure.
SCOPE
1.1 This standard describes three test methods for determining the modulus of elasticity in bending and the bending strength of metallic strips or sheets intended for the use in flat springs:
1.1.1 Test Method A--a cantilever beam,
1.1.2 Test Method B--a three-point loaded beam (that is, a beam resting on two supports and centrally loaded), and
1.1.3 Test Method Ca four-point loaded beam (that is, a beam resting on two supports and loaded at two points equally spaced from each support).
1.2 Values stated in inch-pound units are to be regarded as the standard. SI units are provided for information only.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard8 pagesEnglish language
SCOPE
1.1 This test method covers a guided bend test for the determination of soundness and ductility of welds in ferrous and nonferrous products. Defects, not shown by X rays, may appear in the surface of a specimen when it is subjected to progressive localized overstressing. This guided bend test has been developed primarily for plates and is not intended to be substituted for other methods of bend testing.
1.2 The values stated in inch-pound units are to be regarded as the standard. The SI equivalents are in parentheses and may be approximate. Note-For additional information see Terminology E6, and American Welding Society Standard D1.1.
1.3 This standard does not purport to address all of the safety problems, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use .
- Standard3 pagesEnglish language
Frequently Asked Questions
E28.02 is a Technical Committee within ASTM International. It is named "Ductility and Formability". This committee has published 53 standards.
E28.02 develops ASTM standards in the area of Information technology. Currently, there are 53 published standards from this technical committee.
ASTM is a standardization organization that develops and publishes standards to support industry, commerce, and regulatory requirements.
A Technical Committee (TC) in ASTM is a group of experts responsible for developing international standards in a specific technical area. TCs are composed of national member body delegates and work through consensus to create standards that meet global industry needs. Each TC may have subcommittees (SCs) and working groups (WGs) for specialized topics.