Plugs, socket-outlets, vehicle connectors and vehicle inlets - Conductive charging of electric vehicles - Part 3: Dimensional compatibility requirements for DC and AC/DC pin and contact-tube vehicle couplers

This part of IEC 62196 is applicable to vehicle couplers with pins and contact tubes of standardized configuration, herein also referred to as "accessories", intended for use in electric vehicle conductive charging systems which incorporate control means, with rated operating voltage and current in accordance with IEC 62196-1:2022. This document applies to high power DC interfaces and combined AC/DC interfaces of vehicle couplers that are intended for use in conductive charging systems for circuits specified in IEC 61851-1:2017 and IEC 6185123:-2. The DC vehicle connectors and inlets covered by this document are used only in charging mode 4, according to IEC 618511:2017, 6.2.4, and case C, as shown in IEC 618511:2017, Figure 3. These vehicle couplers are intended to be used for circuits specified in IEC 61851-23: - which operate at different voltages, and which can include ELV and communication signals. This document applies to the vehicle couplers to be used in an ambient temperature between -30 °C and +40 °C. NOTE 1 In some countries, other requirements may apply. NOTE 2 In the following country, −35 °C applies: SE. These vehicle couplers are intended to be connected only to cables with copper or copper-alloy conductors.

Stecker, Steckdosen, Fahrzeugkupplungen und Fahrzeugstecker - Konduktives Laden von Elektrofahrzeugen - Teil 3: Maßliche Kompatibilitätsanforderungen an Fahrzeugsteckvorrichtungen mit Stiften und Buchsen für Gleichstrom und kombiniert für Gleich- und Wechselstrom

Fiches, socles de prise de courant, prises mobiles de véhicule et socles de connecteurs de véhicule - Charge conductive des véhicules électriques - Partie 3: Exigences dimensionnelles de compatibilité pour les prises de courant de véhicule à broches et alvéoles pour courant continu et pour courants alternatif et continu

L’IEC 62196-3:2022 s’applique aux prises de courant de véhicule à broches et alvéoles de configurations normalisées, ci-après dénommés "appareils", destinés à être utilisés dans les systèmes de charge conductive des véhicules électriques (VE) qui intègrent un dispositif de commande, avec une tension assignée d’emploi et un courant assigné d’emploi conformes à l’IEC 62196-1:2022. Cette seconde édition annule et remplace la première édition parue en 2014. Cette édition constitue une révision technique. Cette édition inclut les modifications techniques majeures suivantes par rapport à l’édition précédente:
les exigences d’interchangeabilité ont été retirées du titre de la Partie 3;
augmentation des caractéristiques assignées pour toutes les configurations;
référence aux nouveaux essais de l’IEC 62196-1 (Articles 34, 35, 36 et 37).

Vtiči, vtičnice, konektorji in uvodnice na vozilih - Kabelsko napajanje električnih vozil - 3. del: Zahteve za dimenzijsko združljivost za spojke na vozilih s trni in cevastimi kontakti za enosmerni (d.c.) in izmenični/enosmerni (a.c./d.c.) tok (IEC 62196-3:2022)

Ta del standarda IEC 62196 se uporablja za spojke na vozilih s trni in cevastimi kontakti standardiziranih konfiguracij, v nadaljnjem besedilu »priključki«, ki so namenjene za kabelsko napajanje električnih vozil, ki vključujejo krmilno sredstvo z nazivno obratovalno napetostjo in nazivnim tokom v skladu s standardom IEC 62196-1:2022.
Ta dokument se uporablja za enosmerne vmesnike z visoko močjo in kombinirane izmenične/enosmerne spojke na vozilih za uporabo pri sistemih za kabelsko napajanje za tokokroge, določene v standardih IEC 61851-1:2017 in IEC 6185123:-2.
Enosmerne spojke na vozilih in uvodnice, ki jih zajema ta dokument, se uporabljajo samo pri načinu napajanja 4 v skladu s točko 6.2.4 standarda IEC 618511:2017 in primerom C, kot je prikazano na sliki 3 standarda IEC 618511:2017.
Te spojke na vozilih se uporabljajo za tokokroge, določene v standardu IEC 61851-23: – ki obratujejo pri različnih napetostih in ki lahko vključujejo malo napetost in komunikacijske signale.
Ta dokument se uporablja za priključke na vozilih za uporabo pri temperaturi okolja med –30 °C in +40 °C.
OPOMBA 1: V nekaterih državah lahko obstajajo drugačne zahteve.
OPOMBA 2: V naslednji državi velja –35 °C: SE.
Te spojke na vozilih se lahko priključijo samo na kable z vodniki iz bakra ali bakrove zlitine.

General Information

Status
Published
Publication Date
24-Nov-2022
Current Stage
6060 - Document made available - Publishing
Start Date
25-Nov-2022
Completion Date
25-Nov-2022

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SLOVENSKI STANDARD
01-maj-2023
Nadomešča:
SIST EN 62196-3:2015
Vtiči, vtičnice, konektorji in uvodnice na vozilih - Kabelsko napajanje električnih
vozil - 3. del: Zahteve za dimenzijsko združljivost za spojke na vozilih s trni in
cevastimi kontakti za enosmerni (d.c.) in izmenični/enosmerni (a.c./d.c.) tok (IEC
62196-3:2022)
Plugs, socket-outlets, vehicle connectors and vehicle inlets - Conductive charging of
electric vehicles - Part 3: Dimensional compatibility requirements for DC and AC/DC pin
and contact-tube vehicle couplers (IEC 62196-3:2022)
Stecker, Steckdosen und Fahrzeugsteckvorrichtungen - Konduktives Laden von
Elektrofahrzeugen - Teil 3: Maßliche Kompatibilitätsanforderungen an
Fahrzeugsteckvorrichtungen mit Stiften und Buchsen für Gleichstrom und kombiniert für
Gleich- und Wechselstrom (IEC 62196-3:2022)
Fiches, socles de prise de courant, prises mobiles de véhicule et socles de connecteurs
de véhicule - Charge conductive des véhicules électriques - Partie 3: Exigences
dimensionnelles de compatibilité pour les prises de courant de véhicule à broches et
alvéoles pour courant continu et pour courants alternatif et continu (IEC 62196-3:2022)
Ta slovenski standard je istoveten z: EN IEC 62196-3:2022
ICS:
29.120.30 Vtiči, vtičnice, spojke Plugs, socket-outlets,
couplers
43.120 Električna cestna vozila Electric road vehicles
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EUROPEAN STANDARD EN IEC 62196-3

NORME EUROPÉENNE
EUROPÄISCHE NORM November 2022
ICS 29.120.30; 43.120 Supersedes EN 62196-3:2014
English Version
Plugs, socket-outlets, vehicle connectors and vehicle inlets -
Conductive charging of electric vehicles - Part 3: Dimensional
compatibility requirements for DC and AC/DC pin and contact-
tube vehicle couplers
(IEC 62196-3:2022)
Fiches, socles de prise de courant, prises mobiles de Stecker, Steckdosen und Fahrzeugsteckvorrichtungen -
véhicule et socles de connecteurs de véhicule - Charge Konduktives Laden von Elektrofahrzeugen - Teil 3:
conductive des véhicules électriques - Partie 3: Exigences Maßliche Kompatibilitätsanforderungen an
dimensionnelles de compatibilité pour les prises de courant Fahrzeugsteckvorrichtungen mit Stiften und Buchsen für
de véhicule à broches et alvéoles pour courant continu et Gleichstrom und kombiniert für Gleich- und Wechselstrom
pour courants alternatif et continu (IEC 62196-3:2022)
(IEC 62196-3:2022)
This European Standard was approved by CENELEC on 2022-11-23. CENELEC members are bound to comply with the CEN/CENELEC
Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration.
Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC
Management Centre or to any CENELEC member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CENELEC member into its own language and notified to the CEN-CENELEC Management Centre has the
same status as the official versions.
CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic,
Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the
Netherlands, Norway, Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland,
Türkiye and the United Kingdom.

European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2022 CENELEC All rights of exploitation in any form and by any means reserved worldwide for CENELEC Members.
Ref. No. EN IEC 62196-3:2022 E

European foreword
The text of document 23H/500/FDIS, future edition 2 of IEC 62196-3, prepared by SC 23H "Plugs,
Socket-outlets and Couplers for industrial and similar applications, and for Electric Vehicles" of
IEC/TC 23 "Electrical accessories" was submitted to the IEC-CENELEC parallel vote and approved by
CENELEC as EN IEC 62196-3:2022.
The following dates are fixed:
• latest date by which the document has to be implemented at national (dop) 2023-08-23
level by publication of an identical national standard or by endorsement
• latest date by which the national standards conflicting with the (dow) 2025-11-23
document have to be withdrawn
This document supersedes EN 62196-3:2014 and all of its amendments and corrigenda (if any).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CENELEC shall not be held responsible for identifying any or all such patent rights.
This document has been prepared under a Standardization Request given to CENELEC by the
European Commission and the European Free Trade Association.
Any feedback and questions on this document should be directed to the users’ national committee. A
complete listing of these bodies can be found on the CENELEC website.
Endorsement notice
The text of the International Standard IEC 62196-3:2022 was approved by CENELEC as a European
Standard without any modification.
In the official version, for Bibliography, the following notes have to be added for the standard indicated:
IEC 61851 (series) NOTE Harmonized as EN IEC 61851 (series)
ISO 2768-1 NOTE Harmonized as EN 22768-1
ISO 17409:2020 NOTE Harmonized as EN ISO 17409:2020 (not modified)
Annex ZA
(normative)
Normative references to international publications
with their corresponding European publications
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments)
applies.
NOTE 1  Where an International Publication has been modified by common modifications, indicated by (mod),
the relevant EN/HD applies.
NOTE 2  Up-to-date information on the latest versions of the European Standards listed in this annex is available
here: www.cenelec.eu.
Annex ZA of EN IEC 62196-1:2022 applies, except as follows. Add the following references:
Publication Year Title EN/HD Year
IEC 60364-5-54 2011 Low-voltage electrical installations - Part 5- HD 60364-5-54 2011
54: Selection and erection of electrical
equipment - Earthing arrangements and
protective conductors
- - + A11 2017
IEC 62196-1 2022 Plugs, socket-outlets, vehicle connectors - -
and vehicle inlets - Conductive charging of
electric vehicles - Part 1: General
requirements
IEC 62196-2 2022 Plugs, socket-outlets, vehicle connectors - -
and vehicle inlets - Conductive charging of
electric vehicles - Part 2: Dimensional
compatibility requirements for AC pin and
contact-tube accessories
IEC 62196-3 ®
Edition 2.0 2022-10
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Plugs, socket-outlets, vehicle connectors and vehicle inlets – Conductive

charging of electric vehicles –

Part 3: Dimensional compatibility requirements for DC and AC/DC pin and

contact-tube vehicle couplers
Fiches, socles de prise de courant, prises mobiles de véhicule et socles de

connecteurs de véhicule – Charge conductive des véhicules électriques –

Partie 3: Exigences dimensionnelles de compatibilité pour les prises de courant

de véhicule à broches et alvéoles pour courant continu et pour courants

alternatif et continu
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE
ICS 29.120.30; 43.120 ISBN 978-2-8322-5930-6

– 2 – IEC 62196-3:2022 © IEC 2022
CONTENTS
FOREWORD . 4
INTRODUCTION . 6
1 Scope . 7
2 Normative references . 7
3 Terms and definitions . 8
4 General . 8
5 Ratings . 8
6 Connection between the power supply and the electric vehicle . 8
7 Classification of accessories. 10
8 Marking . 11
9 Dimensions . 11
10 Protection against electric shock . 12
11 Size and colour of protective earthing and neutral conductors . 13
12 Provisions for earthing . 13
13 Terminals . 13
14 Interlocks. 13
15 Resistance to ageing of rubber and thermoplastic material . 14
16 General construction . 14
17 Construction of EV socket-outlets – General . 14
18 Construction of EV plugs and vehicle connectors . 14
19 Construction of vehicle inlets . 14
20 Degrees of protection . 14
21 Insulation resistance and dielectric strength . 15
22 Breaking capacity . 15
23 Normal operation . 15
24 Temperature rise . 15
25 Flexible cables and their connection . 15
26 Mechanical strength . 16
27 Screws, current-carrying parts and connections . 16
28 Creepage distances, clearances and distances through sealing compound . 16
29 Resistance to heat and to fire . 16
30 Corrosion and resistance to rusting . 16
31 Conditional short-circuit current . 17
32 Electromagnetic compatibility . 17
33 Vehicle drive over . 17
34 Thermal cycling . 17
35 Humidity exposure . 17
36 Misalignment . 17
37 Contact endurance test . 17
STANDARD SHEETS CONFIGURATION AA . 18
STANDARD SHEETS CONFIGURATION BB . 27
STANDARD SHEETS CONFIGURATION EE . 31

IEC 62196-3:2022 © IEC 2022 – 3 –
STANDARD SHEETS CONFIGURATION FF . 45
Annex A (informative) Legacy drawings from IEC 62196-3:2014 . 60
Bibliography . 66

Table 301 – Overview of the DC vehicle interface .
...

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