EN IEC 63193:2021
(Main)Lead-acid batteries for propulsion power of lightweight vehicles - General requirements and methods of test
Lead-acid batteries for propulsion power of lightweight vehicles - General requirements and methods of test
IEC 63193:2020 is applicable to lead-acid batteries powering electric two-wheelers (mopeds) and three-wheelers (e-rickshaws and delivery vehicles), and also to golf cars and similar light utility and multi-passenger vehicles. The document specifies methods of tests tailored to batteries destined for the above‑referenced types of vehicles so as to ensure satisfactory and safe battery performance in the intended application. This document does not apply for example to lead-acid cells and batteries used for: vehicle engine starting applications (IEC 60095 series); traction applications (IEC 60254 series); stationary applications (IEC 60896 series); general purpose applications (IEC 61056 series); or to motorized wheelchairs and similar personal assist vehicles
Bleibatterien für den Antrieb von Leichtkraftfahrzeugen - Allgemeine Anforderungen und Prüfverfahren
Batteries au plomb pour la puissance de propulsion des véhicules légers - Exigences générales et méthodes d'essai
L'IEC 63193:2020 applique aux batteries au plomb qui alimentent les véhicules à deux roues (cyclomoteurs) et à trois roues (cyclopousses électriques et véhicules de livraison) ainsi que les voiturettes de golf et véhicules industriels et multipassagers légers similaires. Le document spécifie les méthodes d'essai adaptées aux batteries destinées aux types de véhicules mentionnés ci-dessus. Il s'agit d'assurer les performances satisfaisantes et sûres de la batterie dans l'application prévue. Le présent document ne s'applique pas, par exemple, aux éléments et batteries au plomb utilisés pour: le démarrage du moteur d'un véhicule (série IEC 60095); la traction (série IEC 60254); les applications stationnaires (série IEC 60896); les applications générales (série IEC 61056); ou les fauteuils roulants motorisés et véhicules d'aide à la personne similaires.
Svinčeno-kislinske baterije za pogon in obratovanje lahkih vozil in opreme - Splošne zahteve in preskusne metode
General Information
Standards Content (Sample)
SLOVENSKI STANDARD
01-februar-2021
Svinčeno-kislinske baterije za pogon in obratovanje lahkih vozil in opreme -
Splošne zahteve in preskusne metode
Lead-acid batteries for propulsion and operation of lightweight vehicles and equipment -
General requirements and methods of test
Batteries d'accumulateurs au plomb pour la propulsion et le fonctionnement de véhicules
et équipements légers - Prescriptions générales et méthodes d'essai
Ta slovenski standard je istoveten z: EN IEC 63193:2021
ICS:
29.220.20 Kislinski sekundarni členi in Acid secondary cells and
baterije batteries
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
EUROPEAN STANDARD EN IEC 63193
NORME EUROPÉENNE
EUROPÄISCHE NORM
January 2021
ICS 29.220.20
English Version
Lead-acid batteries for propulsion power of lightweight vehicles -
General requirements and methods of test
(IEC 63193:2020)
Batteries au plomb pour la puissance de propulsion des Bleibatterien für den Antrieb von Leichtkraftfahrzeugen -
véhicules légers - Exigences générales et méthodes d'essai Allgemeine Anforderungen und Prüfverfahren
(IEC 63193:2020) (IEC 63193:2020)
This European Standard was approved by CENELEC on 2020-12-23. CENELEC members are bound to comply with the CEN/CENELEC
Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration.
Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC
Management Centre or to any CENELEC member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CENELEC member into its own language and notified to the CEN-CENELEC Management Centre has the
same status as the official versions.
CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic,
Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the
Netherlands, Norway, Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland,
Turkey and the United Kingdom.
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2021 CENELEC All rights of exploitation in any form and by any means reserved worldwide for CENELEC Members.
Ref. No. EN IEC 63193:2021 E
European foreword
The text of document 21/1056/FDIS, future edition 1 of IEC 63193, prepared by IEC/TC 21
"Secondary cells and batteries" was submitted to the IEC-CENELEC parallel vote and approved by
CENELEC as EN IEC 63193:2021.
The following dates are fixed:
• latest date by which the document has to be implemented at national (dop) 2021-09-23
level by publication of an identical national standard or by endorsement
• latest date by which the national standards conflicting with the (dow) 2023-12-23
document have to be withdrawn
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CENELEC shall not be held responsible for identifying any or all such patent rights.
Endorsement notice
The text of the International Standard IEC 63193:2020 was approved by CENELEC as a European
Standard without any modification.
Annex ZA
(normative)
Normative references to international publications
with their corresponding European publications
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments)
applies.
NOTE 1 Where an International Publication has been modified by common modifications, indicated by (mod),
the relevant EN/HD applies.
NOTE 2 Up-to-date information on the latest versions of the European Standards listed in this annex is available
here: www.cenelec.eu.
Publication Year Title EN/HD Year
IEC 60695-11-4 2011 Fire hazard testing - Part 11-4: Test flames - EN 60695-11-4 2011
50 W flame - Apparatus and confirmational
test method
IEC 60695-11-10 2013 Fire hazard testing - Part 11-10: Test flames EN 60695-11-10 2013
- 50 W horizontal and vertical flame test
methods
IEC/TR 61430 1997 Secondary cells and batteries - Test - -
methods for checking the performance of
devices designed for reducing explosion
hazards - Lead-acid starter batteries
IEC 62902 2019 Secondary cells and batteries - Marking EN IEC 62902 2019
symbols for identification of their chemistry
ISO 1043-1 2011 Plastics - Symbols and abbreviated terms – EN ISO 1043-1 2011
Part 1: Basic polymers and their special
characteristics
ISO 3864-1 2011 Graphical symbols - Safety colours and - -
safety signs - Part 1: Design principles for
safety signs and safety markings
ISO 3864-3 2012 Graphical symbols - Safety colours and - -
safety signs - Part 3: Design principles for
graphical symbols for use in safety signs
ISO 7000 - Graphical symbols for use on equipment - - -
Registered symbols
ISO 7010 - Graphical symbols - Safety colours and - -
safety signs - Registered safety signs
ISO 8608 2016 Mechanical vibration - Road surface profiles - -
- Reporting of measured data
IEC 63193 ®
Edition 1.0 2020-11
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Lead-acid batteries for propulsion power of lightweight vehicles – General
requirements and methods of test
Batteries au plomb pour la puissance de propulsion des véhicules légers –
Exigences générales et méthodes d'essai
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE
ICS 29.220.20 ISBN 978-2-8322-8717-0
– 2 – IEC 63193:2020 © IEC 2020
CONTENTS
FOREWORD . 5
1 Scope . 7
2 Normative references . 8
3 Terms and definitions . 8
4 Test set-up . 13
4.1 Accuracy of the measuring instruments . 13
4.2 General test features and rules . 13
5 Test methods for batteries destined for electric two- and three-wheelers . 15
5.1 General . 15
5.2 Capacity determination with the 2 h rate current at 25 °C . 16
5.3 Capacity determination with the 3 h rate current at 25 °C . 17
5.4 High-rate constant current capacity at 25 °C . 18
5.5 Capacity at a battery temperature of −18 °C . 19
5.6 Capacity recovery at a battery temperature of −10 °C . 20
5.7 Capacity recovery at a battery temperature of 25 °C with a time-limited fast
charge . 21
5.8 Cycle life with repetitive discharges at 25 °C to 90 % DoD of the rated
capacity . 22
5.9 Dynamic driving range at 25 °C . 24
5.10 Dynamic driving range at 5 °C . 25
5.11 Charge retention during storage at 40 °C . 26
5.12 Cycle life with repetitive discharges at 40 °C to 50 % DoD of rated capacity . 27
5.13 Vibration resistance . 28
5.14 Protection against internal ignition from external spark sources . 30
5.15 Flammability rating of materials . 31
5.16 Content and durability of required marking . 32
5.17 Material identification . 35
6 Test methods for batteries destined for golf car and similar utility- and multi-
passenger vehicles . 36
6.1 General . 36
6.2 Capacity determination with the 5 h rate current at 30 °C . 36
6.3 Running time in minutes with a 56 A or 75 A current at 30 °C . 38
6.4 Running time in minutes with a 56 A or 75 A current at 5 °C . 39
6.5 Capacity recovery at a battery temperature of 30 °C and time-limited fast
charge . 40
6.6 Cycle life with repetitive discharges at 30 °C with the 5 h rate current to
1,75 V per cell . 41
6.7 Pulsed-power cycle life at 40 °C. 42
6.8 Determination of electrolyte level maintenance interval – Flooded types only . 43
6.9 Charge retention during storage at 40 °C . 44
6.10 Vibration resistance . 45
6.11 Protection against internal ignition from external spark sources . 47
6.12 Flammability rating of materials . 48
6.13 Content and durability of required marking . 49
6.14 Material identification . 52
IEC 63193:2020 © IEC 2020 – 3 –
Annex A (informative) Guidance on expected test results . 53
A.1 General . 53
A.2 Expected outcomes for tests 5.2 to 5.17 with batteries destined for electric
two- and three-wheelers . 53
A.3 Expected outcomes for tests in 6.2 to 6.14 with batteries destined for golf
car and similar utility- and multi-passenger vehicles . 55
Figure 1 – Examples of vehicles covered by this document . 7
Figure 2 – Example of orientation of the monoblocs on the vibration table in relation to
their specified orientation in service . 29
Figure 3 – Example of orientation of the monoblocs on the vibration table in relation to
their specified orientation in service . 46
Table 1 – Listing of the number of monoblocs to be tested for Clause 5 applications . 15
Table 2 – Capacity at 25 °C determined with the 2 h rate discharge current I . 17
Table 3 – Capacity at 25 °C determined with the 3 h rate discharge current I . 18
Table 4 – Capacity at 25 °C determined with the high-rate discharge current 3,6 I . 19
Table 5 – Capacity at −18 °C determined with the 2 h rate discharge current I . 20
Table 6 – Capacity recovery after discharge and charge at −10 °C . 21
Table 7 – Capacity recovery at 25 °C with a time-limited fast charge . 22
Table 8 – Cycle life with repetitive discharges to 90 % of the rated C capacity at 25 °C . 23
Table 9 – Cycle life with repetitive discharges to 90 % of the rated C capacity at 25 °C . 24
Table 10 – Dynamic discharge sequence . 24
Table 11 – Achieved discharge sequences at 25 °C . 25
Table 12 – Dynamic discharge sequence . 25
Table 13 – Ach
...
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