EN 10264-1:2012

Steel wire and wire products - Steel wire for ropes - Part 1: General requirements

This part of this European Standard defines the general requirements for wire intended for mechanical steel ropes. Additional requirements are given in the following parts of this European Standard, which are specific to each category of wire.
This part of this European Standard specifies:
-   dimensional tolerances;
-   mechanical characteristics;
-   requirements relating to the chemical composition of the steel wire;
-   conditions to be satisfied by any coating.

Stahldraht und Drahterzeugnisse - Stahldraht für Seile - Teil 1: Allgemeine Anforderungen

Dieser Teil der Europäischen Norm legt die allgemeinen Anforderungen an Draht für Stahlseile fest. Zusätzliche Anforderungen sind in den weiteren Teilen dieser Europäischen Norm, die für bestimmte Drahtarten gelten, festgelegt.
Dieser Teil der Europäischen Norm betrifft:
- Maßtoleranzen;
- mechanische Eigenschaften;
- Anforderungen an die chemische Zusammensetzung des Stahldrahts;
- Anforderungen an Überzüge.

Fils et produits tréfilés en acier - Fils pour câbles - Partie 1: Prescriptions générales

La présente partie de la présente Norme européenne définit les prescriptions générales relatives aux fils
destinés aux câbles. Les exigences complémentaires sont données dans les parties suivantes de la présente
norme, spécifiques pour chaque catégorie de fil.
La présente partie de la norme européenne spécifie :
- les tolérances dimensionnelles ;
- les caractéristiques mécaniques ;
- les exigences relatives à la composition chimique des fils d’acier ;
- les conditions auxquelles un revêtement éventuel doit satisfaire.

Jeklena žica in žični izdelki - Jeklena žica za vrvi - 1. del: Splošne zahteve

Ta del tega evropskega standarda določa splošne zahteve za žico, namenjeno za mehanske jeklene vrvi. Dodatne zahteve so določene v naslednjih delih tega evropskega standarda, ki so značilni za vsako kategorijo žic. Ta del tega evropskega standarda določa: – tolerance mer; – mehanske značilnosti; – zahteve, povezane s kemijsko sestavo jeklene žice; – pogoje, ki jih morajo izpolnjevati premazi.

General Information

• Status: Published
• Publication Date: 10-Jan-2012
• Withdrawal Date: 30-Jul-2012
• ICS: 21.220.20 - Cable or rope drives and their components
• ICS: 77.140.65 - Steel wire, wire ropes and link chains
• Technical Committee: ECISS/TC 106 - Wire rod and wires
• Drafting Committee: ECISS/TC 106 - Wire rod and wires
• Current Stage: 9093 - Decision to confirm - Review Enquiry
• Start Date: 06-Feb-2025
• Completion Date: 14-Apr-2025
• Ref Project: SIST EN 10264-1:2012 - Steel wire and wire products - Steel wire for ropes - Part 1: General requirements

Relations

• Replaces: EN 10264-1:2002 - Steel wire and wire products - Steel wire for ropes - Part 1: General requirements
• Effective Date: 22-Dec-2008

Overview

EN 10264-1:2012 is a European standard published by the European Committee for Standardization (CEN) that defines the general requirements for steel wire intended for mechanical steel ropes. As the first part of the EN 10264 series, this standard establishes fundamental specifications for wire dimensions, mechanical properties, chemical composition, and coating conditions. It provides a unified framework to ensure quality and consistency in steel wire products used in rope manufacturing across Europe.

This standard is crucial for manufacturers and suppliers of steel wire for ropes, as it ensures that wire products meet strict tolerances and performance criteria for safety and reliability. EN 10264-1:2012 supersedes the previous 2002 edition, incorporating technical updates and allowing greater flexibility in testing and product specifications.

Key Topics

• Dimensional Tolerances
  EN 10264-1:2012 specifies allowable diameter tolerances based on wire type and coating condition. Out-of-roundness limits are also included to ensure wire uniformity and proper rope construction.

• Mechanical Properties
  The standard defines tensile strength grades, testing procedures, and permissible variations in mechanical characteristics. It includes:

  • Tensile strength testing compliant with EN 10218-1
  • Reverse bend and torsion tests for wire durability
  • A tensile test on knotted wire for wires below 0.5 mm diameter

• Chemical Composition
  Requirements related to steel composition ensure optimal performance and compatibility with rope applications. These criteria support consistent mechanical behavior and corrosion resistance.

• Coating Specifications
  Coatings primarily include zinc and zinc alloys aligned with EN 10244-2 classes A and B. Coating mass and adherence requirements are standardized to protect steel wires against corrosion and mechanical wear.

• Inspection and Compliance
  The document outlines sampling methods, acceptance criteria, and use of statistical techniques to optimize testing effort while ensuring reliability. Inspection documentation standards follow EN 10204 to maintain traceability.

• Marking and Packaging
  Each coil or reel must be clearly marked for identification, including producer, wire designation, tensile grade, and surface condition. Packaging guidance ensures safe transport and protection against corrosion or damage.

Applications

EN 10264-1:2012 applies to a wide range of industries relying on mechanical steel ropes made from high-quality wire, including:

• Construction and Engineering
  Wire ropes used for cranes, lifts, bridges, and structural support require consistent mechanical strength and dimensional accuracy defined by the standard.

• Mining and Extraction
  Steel wire ropes in mining operations must withstand harsh mechanical stress and corrosion, making adherence to EN 10264-1 critical for safety and durability.

• Marine and Offshore
  Wire coatings and corrosion protection criteria support the use of steel wire in marine environments such as mooring lines and winches.

• Transportation and Logistics
  Application in cable cars, elevators, and cable-supported transport systems demand strict mechanical and dimensional properties.

• General Rope Manufacturing
  Producers of wire ropes for diverse general applications benefit from standardized product definitions and quality assurance methods inherent in EN 10264-1:2012.

Related Standards

EN 10264-1:2012 is part of the broader EN 10264 series that focuses on steel wire for ropes:

• EN 10264-2 – Cold drawn non-alloy steel wire for general rope applications
• EN 10264-3 – Round and shaped non-alloy steel wire for high-duty ropes
• EN 10264-4 – Stainless steel wire for ropes

Additional complementary references include:

• EN 10218-1 & EN 10218-2 – General test methods and wire dimensional tolerances
• EN 10244-2 – Specifications for zinc and zinc alloy coatings on steel wire
• EN 10021 – General technical delivery requirements for steel products
• EN 10204 – Types of inspection documents for metallic products

Conclusion

EN 10264-1:2012 provides essential guidelines for manufacturers, suppliers, and users to ensure steel wire for ropes meets stringent quality standards. By defining dimensional, mechanical, chemical, and coating requirements, this standard supports the production of reliable steel wire products that can be confidently used in critical rope applications across many industries. Adhering to EN 10264-1 helps organizations achieve compliance, enhance product consistency, and improve safety in mechanical steel rope manufacturing.

Standards Content (Sample)

2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Stahldraht und Drahterzeugnisse - Stahldraht für Seile - Teil 1: Allgemeine AnforderungenFils et produits tréfilés en acier - Fils pour câbles - Partie 1: Prescriptions généralesSteel wire and wire products - Steel wire for ropes - Part 1: General requirements77.140.65Jeklene žice, jeklene vrvi in verigeSteel wire, wire ropes and link chainsICS:Ta slovenski standard je istoveten z:EN 10264-1:2012SIST EN 10264-1:2012en,fr,de01-marec-2012SIST EN 10264-1:2012SLOVENSKI
STANDARDSIST EN 10264-1:20031DGRPHãþD

EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 10264-1
January 2012 ICS 77.140.65; 21.220.20 Supersedes EN 10264-1:2002English Version
Steel wire and wire products - Steel wire for ropes - Part 1: General requirements
Fils et produits tréfilés en acier - Fils pour câbles - Partie 1: Prescriptions générales
Stahldraht und Drahterzeugnisse - Stahldraht für Seile - Teil 1: Allgemeine Anforderungen This European Standard was approved by CEN on 19 November 2011.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre:
Avenue Marnix 17,
B-1000 Brussels © 2012 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 10264-1:2012: ESIST EN 10264-1:2012

Definition of terms relating to sampling and acceptance .9A.1General .9A.2Batch .9A.3Unit, production unit.9A.4Base unit for sampling (m1).9A.5Size of batch (N) .9A.6Sample for testing. 10A.7Sampling length . 10A.8Sampling . 10A.9Sample size (n) . 10A.10Defect . 10A.11Defective length . 10 SIST EN 10264-1:2012
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