G02.30 - Abrasive Wear
Abrasive Wear
General Information
SIGNIFICANCE AND USE
5.1 This test is useful for screening materials for use in tools that are subjected to abrasion from the material that is being machined, worked, or formed. It has been used to screen tool steels for punch press dies, hard-facings for earth-moving machinery, and wear coatings. This test apparatus is simpler to build and use than those used in the Test Method G132 abrasion test which, like this test, uses a fixed abrasive counterface to abrade a test material.
5.2 The one-hour test is intended for metals and materials that are softer than hardened steel (67 HRC), but may be applied to harder materials.
SCOPE
1.1 This test method covers ranking rigid engineering materials for abrasion resistance in rubbing against aluminum oxide abrasive finishing tape. Though most solids can be tested, this test method addresses its use for metals, and coatings applied to metals.
1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard7 pagesEnglish language
- Standard7 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This test guide provides a means to quantify the abrasion resistance of material surfaces, and may be related to end-use performance, or used to comparatively rank material performance, or both. The resistance of material surfaces to abrasion, as measured on a testing machine in the laboratory, is generally only one of several factors contributing to wear performance as experienced in the actual use of the material. Other factors may need to be considered in any calculation of predicted life from specific abrasion data.
5.2 The resistance of material surfaces to abrasion may be affected by factors including test conditions; type of abradant; pressure between the specimen and abradant; mounting or tension of the specimen; and type, kind, or amount of finishing materials.
5.3 Abrasion tests utilizing the rotary platform abraser may be subject to variation due to changes in the abradant during the course of specific tests. Depending on abradant type and test specimen, the abrading wheel surface may change (that is, become clogged) due to the pick-up of finishing or other materials from test specimens. To reduce this variation, the abrading wheels should be resurfaced at regularly defined intervals. See Appendix X2.
5.4 When evaluating resistance to abrasion of two or more coatings, other factors may need to be considered for an accurate comparison. Flexible coatings that include air entrainment bubbles may result in less mass loss. Coatings that include fillers may result in greater mass loss but have less change in coating thickness or less mass loss but have greater change in coating thickness. Coatings that include aggregates or particulates may generate wear debris that is not removed by the vacuum and contribute to the break-down of the coating. Coatings that have a hardness value greater than the abrasive wheel may cause the abrasive wheel to break down faster and require more wear cycles to generate measureable wear. Examples of coatings that may be...
SCOPE
1.1 This guide covers and is intended to assist in establishing procedures for conducting wear tests of rigid or flexible materials utilizing the rotary platform abraser.
1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.2.1 Exception—Non-SI units are used when stating rotational speed.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Guide11 pagesEnglish language
- Guide11 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The severity of abrasive wear in any system will depend upon the abrasive particle size, shape, and hardness, the magnitude of the stress imposed by the particle, and the frequency of contact of the abrasive particle. In this practice these conditions are standardized to develop a uniform condition of wear which has been referred to as scratching abrasion (1 and 3). The value of the practice lies in predicting the relative ranking of various materials of construction in an abrasive environment. Since the practice does not attempt to duplicate all of the process conditions (abrasive size, shape, pressure, impact, or corrosive elements), it should not be used to predict the exact resistance of a given material in a specific environment. Its value lies in predicting the ranking of materials in a similar relative order of merit as would occur in an abrasive environment. Volume loss data obtained from test materials whose lives are unknown in a specific abrasive environment may, however, be compared with test data obtained from a material whose life is known in the same environment. The comparison will provide a general indication of the worth of the unknown materials if abrasion is the predominant factor causing deterioration of the materials.
SCOPE
1.1 This test method covers laboratory procedures for determining the resistance of metallic materials to scratching abrasion by means of the dry sand/rubber wheel test. It is the intent of this test method to produce data that will reproducibly rank materials in their resistance to scratching abrasion under a specified set of conditions.
1.2 Abrasion test results are reported as volume loss in cubic millimetres for the particular test procedure specified. Materials of higher abrasion resistance will have a lower volume loss.
Note 1: In order to attain uniformity among laboratories, it is the intent of this test method to require that volume loss due to abrasion be reported only in the metric system as cubic millimetres. 1 mm3 = 6.102 × 10−5 in.3.
1.3 This test method covers five recommended procedures which are appropriate for specific degrees of wear resistance or thicknesses of the test material.
1.3.1 Procedure A—This is a relatively severe test which will rank metallic materials on a wide volume loss scale from low to extreme abrasion resistance. It is particularly useful in ranking materials of medium to extreme abrasion resistance.
1.3.2 Procedure B—A short-term variation of Procedure A. It may be used for highly abrasive resistant materials but is particularly useful in the ranking of medium- and low-abrasive-resistant materials. Procedure B should be used when the volume–loss values developed by Procedure A exceeds 100 mm3.
1.3.3 Procedure C—A short-term variation of Procedure A for use on thin coatings.
1.3.4 Procedure D—This is a lighter load variation of Procedure A which is particularly useful in ranking materials of low-abrasion resistance. It is also used in ranking materials of a specific generic type or materials which would be very close in the volume loss rates as developed by Procedure A.
1.3.5 Procedure E—A short-term variation of Procedure B that is useful in the ranking of materials with medium- or low-abrasion resistance.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard14 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The Miller Number5 is an index of the relative abrasivity of slurries. Its primary purpose is to rank the abrasivity of slurries in terms of the wear of a standard reference material. The wear damage on the standard wear block is worse as the Miller Number gets higher.
5.2 The SAR Number is an index of the relative abrasion response of materials as tested in any particular slurry of interest. The SAR Number is a generalized form of the Miller Number applicable to materials other than the reference material used for the Miller Number determination. A major purpose is to rank construction materials for use in a system for pumping and fluid handling equipment for a particular slurry. It can also be used to rank the abrasivity of various slurries against any selected construction material other than the reference material specified for a Miller Number determination. The slurry damage on the specimen of material being tested is worse as the SAR Number gets higher.
5.3 Experience has shown that slurries with a Miller Number or a SAR Number of approximately 50 or lower can be pumped with minor abrasive damage to the system. Above a number of 50, precautions must be observed and greater damage from abrasion is to be expected. Accordingly, the Miller Number and the SAR Number provide information about the slurry or the material that may be useful in the selection of pumps and other equipment and to predict the life expectancy of liquid-end parts of the pumps involved.
5.4 The SAR Number can be used to determine the most suitable materials for certain slurry systems.
SCOPE
1.1 This test method covers a single laboratory procedure that can be used to develop data from which either the relative abrasivity of any slurry (Miller Number) or the response of different materials to the abrasivity of different slurries (SAR Number), can be determined.
1.2 The test data obtained by this procedure is used to calculate either a number related to the rate of mass loss of duplicate standard-shaped 27 % chromium iron wear blocks when run for a period of time in the slurry of interest (Miller Number), or to calculate a number related to the rate of mass loss (converted to volume loss) of duplicate standard-shaped wear specimens of any material of interest when run for a period of time in any slurry of interest (SAR Number).
1.3 The requirement for a finished flat wearing surface on the test specimen for a SAR Number test may preclude application of the procedure where thin (0.051 mm to 0.127 mm), hard, wear-resistant coatings will not allow for surface finishing. The 6 h total duration of the SAR Number Test may not allow establishment of a consistent rate-of-mass-loss of the unfinished surface.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard21 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The extraction of minerals from the Earth’s crust usually requires fracturing rock with tools made from metals, which have been clad, overlaid, or coated in some fashion with high hardness or wear-resistant materials, or both. Drilling, crushing, and moving rock involves high-stress abrasion on the surfaces that contact the rock. The stresses are high enough to crush or fracture the rock. This test method simulates this condition, and it is used to screen new materials for these types of applications. It can also be used as a quality control tool for materials destined for high-stress abrasion applications: slurry pumps, comminution equipment, recycling choppers, demolition equipment, etc.
5.2 Most abrasion tests use low-stress abrasion. The abrasive stays relatively intact during testing. High-stress abrasion simulates applications where the force between an abrasive substance and a tool/component will be high enough to crush the abrasive. If this describes an application under study, then this may be an appropriate test method to use.
SCOPE
1.1 This test method was developed for ranking the high-stress abrasion resistance of cemented carbides, but it has been successfully used on ceramics, cermets, and metal matrix hardfacings with a hardness over 55 Rockwell hardness, C scale (HRC). The feature of this test method that discriminates it from other abrasion tests is that the abrasive is forced against the test specimen with a steel wheel with sufficient force to cause fracture of the abrasive particles. Some abrasion tests use rubber wheels to force abrasive against test surfaces (Test Methods G65 and G105). A rubber wheel produces low-stress abrasion while a steel wheel produces high-stress abrasion.
1.2 In summary, this is a high-stress laboratory abrasion test for hard materials using a water slurry of aluminum oxide particles as the abrasive medium and a rotating steel wheel to force the abrasive across a flat test specimen in line contact with the rotating wheel immersed in the slurry.
1.3 The values stated in SI units are to be regarded as standard.
1.3.1 Exceptions—Subsection 4.4 and Table 1 use abrasive grit designations for particle size. The value given in parentheses is nominal dimension in micrometers based on sieve designation (Specification E11) and provided for information only. Subsection 6.2 uses the Rockwell hardness, B scale (HRB) as the standard unit of measure for hardness. In 6.4, 7.6, 7.7, and Table 1, rpm is the standard unit of measure for rotational speed.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard7 pagesEnglish language
- Standard7 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The severity of abrasive wear in any system will depend upon the abrasive particle size, shape and hardness, the magnitude of the stress imposed by the particle, and the frequency of contact of the abrasive particle. In this test method these conditions are standardized to develop a uniform condition of wear which has been referred to as scratching abrasion (1 and 2). Since the test method does not attempt to duplicate all of the process conditions (abrasive size, shape, pressure, impact or corrosive elements), it should not be used to predict the exact resistance of a given material in a specific environment. The value of the test method lies in predicting the ranking of materials in a similar relative order of merit as would occur in an abrasive environment. Volume loss data obtained from test materials whose lives are unknown in a specific abrasive environment may, however, be compared with test data obtained from a material whose life is known in the same environment. The comparison will provide a general indication of the worth of the unknown materials if abrasion is the predominant factor causing deterioration of the materials.
SCOPE
1.1 This test method covers laboratory procedures for determining the resistance of metallic materials to scratching abrasion by means of the wet sand/rubber wheel test. It is the intent of this procedure to provide data that will reproducibly rank materials in their resistance to scratching abrasion under a specified set of conditions.
1.2 Abrasion test results are reported as volume loss in cubic millimetres. Materials of higher abrasion resistance will have a lower volume loss.
1.3 The values stated in SI units are to be regarded as standard. The values given in parentheses after SI units are provided for information only and are not considered standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard10 pagesEnglish language
- Standard10 pagesEnglish language
SIGNIFICANCE AND USE
5.1 A number of types of jaw crushers have been used for laboratory abrasion tests, see Refs (1-5)4 and a limited amount of data has been published (6-10). With emphasis on the crusher described in Section 6, this test method ranks materials and also indicates differences in wear life for that type of abrasion defined as gouging abrasion, as is found in crushing equipment and in many mining and earthmoving applications. This test method is considered useful for research and development purposes, but not to specify universal wear ratios, since the wear ranking and severity of wear may change dramatically with a change of the characteristics (chemistry, shape, angularity, etc.) of the crushed material or type of machinery.
SCOPE
1.1 This test method covers a laboratory procedure to determine the relative gouging abrasion resistance of materials. Materials homogeneous in structure and properties are the most appropriate test materials; however, surface-treated and composite materials can also be tested. The test involves a small laboratory jaw crusher that crushes presized hard rock materials, such as a hard morainal gravel, or some other crushable substance.
1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. (See 8.1 on Safety Precautions.)
1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard7 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The amount of wear in any system will, in general, depend upon a number of system factors such as the applied load, machine characteristics, sliding speed, sliding distance, the environment, and material properties. The primary value of this wear test method lies in predicting the relative ranking of materials. This test method imposes conditions that cause measurable mass losses and it is intended to rank materials for applications in which moderate to severe abrasion occurs. Test materials should be reasonably resistant to such abrasion. Since this abrasion test does not attempt to duplicate all of the conditions that may be experienced in service (for example, abrasive particle size, shape, hardness, speed, load, and presence of a corrosive environment), there is no assurance that this test method will predict the wear rate of a given material under conditions differing from those in this test method.
SCOPE
1.1 This test method covers a laboratory procedure for determining the wear resistance of a material when relative motion is caused between an abrasive cloth, paper, or plastic film and a contacting pin of the test material. The principal factors and conditions requiring attention when using this type of apparatus to measure wear are discussed.
1.2 The values stated in SI units are to be regarded as standard. The values given in parentheses are for information only.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard8 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This test method is intended to measure the resistance of solid surfaces to permanent deformation under the action of a single point (stylus tip). It is a companion method to quasi-static hardness tests in which a stylus is pressed into a surface under a certain normal load and the resultant depth or impression size is used to compute a hardness number. Scratch hardness numbers, unlike quasi-static hardness numbers, involve a different combination of properties of the surface because the indenter, in this case a diamond stylus, moves tangentially along the surface. Therefore, the stress state under the scratching stylus differs from that produced under a quasi-static indenter. Scratch hardness numbers are in principle a more appropriate measure of the damage resistance of a material to surface damage processes like two-body abrasion than are quasi-static hardness numbers.
5.2 This test method is applicable to a wide range of materials. These include metals, alloys, and some polymers. The main criteria are that the scratching process produces a measurable scratch in the surface being tested without causing catastrophic fracture, spallation, or extensive delamination of surface material. Severe damage to the test surface, such that the scratch width is not clearly identifiable or that the edges of the scratch are chipped or distorted, invalidates the use of this test method to determine a scratch hardness number. Since the degree and type of surface damage in a material may vary with applied load, the applicability of this test to certain classes of materials may be limited by the maximum load at which valid scratch width measurements can be made.
5.3 The resistance of a material to abrasion by a single point may be affected by its sensitivity to the strain rate of the deformation process. Therefore, this test is conducted under low stylus traversing speeds. Use of a slow scratching speed also minimizes the possible effects of frictional heating.
5.4 This...
SCOPE
1.1 This test method covers laboratory procedures for determining the scratch hardness of the surfaces of solid materials. Within certain limitations, as described in this guide, this test method is applicable to metals, ceramics, polymers, and coated surfaces. The scratch hardness test, as described herein, is not intended to be used as a means to determine coating adhesion, nor is it intended for use with other than specific hemispherically-tipped, conical styli.
1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.3 This standard may involve hazardous materials, operations, and equipment. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard7 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This test guide provides a means to quantify the abrasion resistance of material surfaces, and may be related to end-use performance, or used to comparatively rank material performance, or both. The resistance of material surfaces to abrasion, as measured on a testing machine in the laboratory, is generally only one of several factors contributing to wear performance as experienced in the actual use of the material. Other factors may need to be considered in any calculation of predicted life from specific abrasion data.
5.2 The resistance of material surfaces to abrasion may be affected by factors including test conditions; type of abradant; pressure between the specimen and abradant; mounting or tension of the specimen; and type, kind, or amount of finishing materials.
5.3 Abrasion tests utilizing the rotary platform abraser may be subject to variation due to changes in the abradant during the course of specific tests. Depending on abradant type and test specimen, the abrading wheel surface may change (that is, become clogged) due to the pick-up of finishing or other materials from test specimens. To reduce this variation, the abrading wheels should be resurfaced at regularly defined intervals. See Appendix X2.
5.4 When evaluating resistance to abrasion of two or more coatings, other factors may need to be considered for an accurate comparison. Flexible coatings that include air entrainment bubbles may result in less mass loss. Coatings that include fillers may result in greater mass loss but have less change in coating thickness. Coatings that include aggregates or particulates may generate wear debris that is not removed by the vacuum and contribute to the break-down of the coating. Coatings that have a hardness value greater than the abrasive wheel may cause the abrasive wheel to break down faster and require more wear cycles to generate measureable wear. Examples of coatings that may be impacted include epoxies, polymethyl-methacrylate (PMMA), poly...
SCOPE
1.1 This guide covers and is intended to assist in establishing procedures for conducting wear tests of rigid or flexible materials utilizing the rotary platform abraser.
1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.2.1 Exception—Non-SI units are used when stating rotational speed.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Guide10 pagesEnglish language
- Guide10 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The extraction of minerals from the Earth’s mantle usually requires fracturing rock with tools made from metals, but clad, overlaid, or covered in some fashion with hard materials. Drilling, crushing, and moving rock involves high-stress abrasion on the surfaces that make contact with the rock. The stresses are high enough to crush/fracture the rock. This test method simulates this condition, and it is used to screen new materials for these types of applications. It can also be used as a quality control tool for materials destined for high-stress abrasion applications: slurry pumps, comminution equipment, recycling choppers, demolition equipment, etc.
5.2 Most abrasion tests use low-stress abrasion. The abrasive stays relatively intact during testing. High-stress abrasion simulates applications where the force between an abrasive substance and a tool/component will be high enough to crush the abrasive. If this describes an application under study, then this may be an appropriate test method to use.
SCOPE
1.1 This test method was developed for ranking the high-stress abrasion resistance of cemented carbides, but it has been successfully used on ceramics, cermets, and metal matrix hardfacings with a hardness over 55 HRC. The feature of this test method that discriminates it from other abrasion tests is that the abrasive is forced against the test specimen with a steel wheel with sufficient force to cause fracture of the abrasive particles. Some abrasion tests use rubber wheels to force abrasive against test surfaces (Test Methods G65, G105, G75). A rubber wheel produces low-stress abrasion while a steel wheel produces high-stress abrasion.
1.2 In summary, this is a high-stress laboratory abrasion test for hard materials using a water slurry of aluminum oxide particles as the abrasive medium and a rotating steel wheel to force the abrasive across a flat test specimen in line contact with the rotating wheel immersed in the slurry.
1.3 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard6 pagesEnglish language
- Standard6 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This test guide provides a means to quantify the abrasion resistance of material surfaces, and may be related to end-use performance, or used to comparatively rank material performance, or both. The resistance of material surfaces to abrasion, as measured on a testing machine in the laboratory, is generally only one of several factors contributing to wear performance as experienced in the actual use of the material. Other factors may need to be considered in any calculation of predicted life from specific abrasion data.
5.2 The resistance of material surfaces to abrasion may be affected by factors including test conditions; type of abradant; pressure between the specimen and abradant; mounting or tension of the specimen; and type, kind, or amount of finishing materials.
5.3 Abrasion tests utilizing the rotary platform abraser may be subject to variation due to changes in the abradant during the course of specific tests. Depending on abradant type and test specimen, the abrading wheel surface may change (that is, become clogged) due to the pick-up of finishing or other materials from test specimens. To reduce this variation, the abrading wheels should be resurfaced at regularly defined intervals. See Appendix X2.
5.4 The measurement of the relative amount of abrasion may be affected by the method of evaluation and influenced by the judgment of the operator.
SCOPE
1.1 This guide covers and is intended to assist in establishing procedures for conducting wear tests of rigid or flexible materials utilizing the rotary platform abraser.
1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.2.1 Exception—Inch-pound units are used when stating rotational speed and determining coating thickness.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Guide10 pagesEnglish language
- Guide10 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This test is useful for screening materials for use in tools that are subjected to abrasion from the material that is being machined, worked, or formed. It has been used to screen tool steels for punch press dies, hardfacings for earth-moving machinery, and wear coatings. This is simpler to build and use than those used in the Test Method G132 abrasion test which, like this test, uses a fixed abrasive counterface to abrade a test material.
5.2 The one-hour test is intended for metals and materials that are softer than hardened steel (67 HRC), but may be applied to harder materials (see 7.1.7).
SCOPE
1.1 This test method covers ranking rigid engineering materials for abrasion resistance in rubbing against aluminum oxide abrasive finishing tape. Though most solids can be tested, this test method addresses its use for metals, and coatings applied to metals.
1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard7 pagesEnglish language
- Standard7 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The severity of abrasive wear in any system will depend upon the abrasive particle size, shape and hardness, the magnitude of the stress imposed by the particle, and the frequency of contact of the abrasive particle. In this test method these conditions are standardized to develop a uniform condition of wear which has been referred to as scratching abrasion (1 and 2). Since the test method does not attempt to duplicate all of the process conditions (abrasive size, shape, pressure, impact or corrosive elements), it should not be used to predict the exact resistance of a given material in a specific environment. The value of the test method lies in predicting the ranking of materials in a similar relative order of merit as would occur in an abrasive environment. Volume loss data obtained from test materials whose lives are unknown in a specific abrasive environment may, however, be compared with test data obtained from a material whose life is known in the same environment. The comparison will provide a general indication of the worth of the unknown materials if abrasion is the predominant factor causing deterioration of the materials.
SCOPE
1.1 This test method covers laboratory procedures for determining the resistance of metallic materials to scratching abrasion by means of the wet sand/rubber wheel test. It is the intent of this procedure to provide data that will reproducibly rank materials in their resistance to scratching abrasion under a specified set of conditions.
1.2 Abrasion test results are reported as volume loss in cubic millimetres. Materials of higher abrasion resistance will have a lower volume loss.
1.3 The values stated in SI units are to be regarded as standard. The values given in parentheses are for information only.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard9 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The severity of abrasive wear in any system will depend upon the abrasive particle size, shape, and hardness, the magnitude of the stress imposed by the particle, and the frequency of contact of the abrasive particle. In this practice these conditions are standardized to develop a uniform condition of wear which has been referred to as scratching abrasion (1 and 3). The value of the practice lies in predicting the relative ranking of various materials of construction in an abrasive environment. Since the practice does not attempt to duplicate all of the process conditions (abrasive size, shape, pressure, impact, or corrosive elements), it should not be used to predict the exact resistance of a given material in a specific environment. Its value lies in predicting the ranking of materials in a similar relative order of merit as would occur in an abrasive environment. Volume loss data obtained from test materials whose lives are unknown in a specific abrasive environment may, however, be compared with test data obtained from a material whose life is known in the same environment. The comparison will provide a general indication of the worth of the unknown materials if abrasion is the predominant factor causing deterioration of the materials.
SCOPE
1.1 This test method covers laboratory procedures for determining the resistance of metallic materials to scratching abrasion by means of the dry sand/rubber wheel test. It is the intent of this test method to produce data that will reproducibly rank materials in their resistance to scratching abrasion under a specified set of conditions.
1.2 Abrasion test results are reported as volume loss in cubic millimetres for the particular test procedure specified. Materials of higher abrasion resistance will have a lower volume loss.
Note 1: In order to attain uniformity among laboratories, it is the intent of this test method to require that volume loss due to abrasion be reported only in the metric system as cubic millimetres. 1 mm3 = 6.102 × 10−5 in3.
1.3 This test method covers five recommended procedures which are appropriate for specific degrees of wear resistance or thicknesses of the test material.
1.3.1 Procedure A—This is a relatively severe test which will rank metallic materials on a wide volume loss scale from low to extreme abrasion resistance. It is particularly useful in ranking materials of medium to extreme abrasion resistance.
1.3.2 Procedure B—A short-term variation of Procedure A. It may be used for highly abrasive resistant materials but is particularly useful in the ranking of medium- and low-abrasive-resistant materials. Procedure B should be used when the volume–loss values developed by Procedure A exceeds 100 mm3.
1.3.3 Procedure C—A short-term variation of Procedure A for use on thin coatings.
1.3.4 Procedure D—This is a lighter load variation of Procedure A which is particularly useful in ranking materials of low-abrasion resistance. It is also used in ranking materials of a specific generic type or materials which would be very close in the volume loss rates as developed by Procedure A.
1.3.5 Procedure E—A short-term variation of Procedure B that is useful in the ranking of materials with medium- or low-abrasion resistance.
1.4 This standard does not purport to address the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard14 pagesEnglish language
- Standard14 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The severity of abrasive wear in any system will depend upon the abrasive particle size, shape, and hardness, the magnitude of the stress imposed by the particle, and the frequency of contact of the abrasive particle. In this practice these conditions are standardized to develop a uniform condition of wear which has been referred to as scratching abrasion (1 and 3). The value of the practice lies in predicting the relative ranking of various materials of construction in an abrasive environment. Since the practice does not attempt to duplicate all of the process conditions (abrasive size, shape, pressure, impact, or corrosive elements), it should not be used to predict the exact resistance of a given material in a specific environment. Its value lies in predicting the ranking of materials in a similar relative order of merit as would occur in an abrasive environment. Volume loss data obtained from test materials whose lives are unknown in a specific abrasive environment may, however, be compared with test data obtained from a material whose life is known in the same environment. The comparison will provide a general indication of the worth of the unknown materials if abrasion is the predominant factor causing deterioration of the materials.
SCOPE
1.1 This test method covers laboratory procedures for determining the resistance of metallic materials to scratching abrasion by means of the dry sand/rubber wheel test. It is the intent of this test method to produce data that will reproducibly rank materials in their resistance to scratching abrasion under a specified set of conditions.
1.2 Abrasion test results are reported as volume loss in cubic millimetres for the particular test procedure specified. Materials of higher abrasion resistance will have a lower volume loss.
Note 1: In order to attain uniformity among laboratories, it is the intent of this test method to require that volume loss due to abrasion be reported only in the metric system as cubic millimetres. 1 mm3 = 6.102 × 10−5 in3.
1.3 This test method covers five recommended procedures which are appropriate for specific degrees of wear resistance or thicknesses of the test material.
1.3.1 Procedure A—This is a relatively severe test which will rank metallic materials on a wide volume loss scale from low to extreme abrasion resistance. It is particularly useful in ranking materials of medium to extreme abrasion resistance.
1.3.2 Procedure B—A short-term variation of Procedure A. It may be used for highly abrasive resistant materials but is particularly useful in the ranking of medium- and low-abrasive-resistant materials. Procedure B should be used when the volume–loss values developed by Procedure A exceeds 100 mm3.
1.3.3 Procedure C—A short-term variation of Procedure A for use on thin coatings.
1.3.4 Procedure D—This is a lighter load variation of Procedure A which is particularly useful in ranking materials of low-abrasion resistance. It is also used in ranking materials of a specific generic type or materials which would be very close in the volume loss rates as developed by Procedure A.
1.3.5 Procedure E—A short-term variation of Procedure B that is useful in the ranking of materials with medium- or low-abrasion resistance.
1.4 This standard does not purport to address the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard14 pagesEnglish language
- Standard14 pagesEnglish language
SIGNIFICANCE AND USE
The severity of abrasive wear in any system will depend upon the abrasive particle size, shape and hardness, the magnitude of the stress imposed by the particle, and the frequency of contact of the abrasive particle. In this test method these conditions are standardized to develop a uniform condition of wear which has been referred to as scratching abrasion (1 and 2). Since the test method does not attempt to duplicate all of the process conditions (abrasive size, shape, pressure, impact or corrosive elements), it should not be used to predict the exact resistance of a given material in a specific environment. The value of the test method lies in predicting the ranking of materials in a similar relative order of merit as would occur in an abrasive environment. Volume loss data obtained from test materials whose lives are unknown in a specific abrasive environment may, however, be compared with test data obtained from a material whose life is known in the same environment. The comparison will provide a general indication of the worth of the unknown materials if abrasion is the predominant factor causing deterioration of the materials.
SCOPE
1.1 This test method covers laboratory procedures for determining the resistance of metallic materials to scratching abrasion by means of the wet sand/rubber wheel test. It is the intent of this procedure to provide data that will reproducibly rank materials in their resistance to scratching abrasion under a specified set of conditions.
1.2 Abrasion test results are reported as volume loss in cubic millimeters. Materials of higher abrasion resistance will have a lower volume loss.
1.3 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.
This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
WITHDRAWN RATIONALE
This test method covered laboratory procedures for determining the resistance of metallic materials to scratching abrasion by means of the wet sand/rubber wheel test. It was the intent of this procedure to provide data that would reproducibly rank materials in their resistance to scratching abrasion under a specified set of conditions.
Formerly under the jurisdiction of Committee G02 on Wear and Erosion, this test method was withdrawn in January 2016 in accordance with section 10.5.3.1 of the Regulations Governing ASTM Technical Committees, which requires that standards shall be updated by the end of the eighth year since the last approval date.
- Standard9 pagesEnglish language
- Standard9 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The severity of abrasive wear in any system will depend upon the abrasive particle size, shape, and hardness, the magnitude of the stress imposed by the particle, and the frequency of contact of the abrasive particle. In this practice these conditions are standardized to develop a uniform condition of wear which has been referred to as scratching abrasion (1 and 3). The value of the practice lies in predicting the relative ranking of various materials of construction in an abrasive environment. Since the practice does not attempt to duplicate all of the process conditions (abrasive size, shape, pressure, impact, or corrosive elements), it should not be used to predict the exact resistance of a given material in a specific environment. Its value lies in predicting the ranking of materials in a similar relative order of merit as would occur in an abrasive environment. Volume loss data obtained from test materials whose lives are unknown in a specific abrasive environment may, however, be compared with test data obtained from a material whose life is known in the same environment. The comparison will provide a general indication of the worth of the unknown materials if abrasion is the predominant factor causing deterioration of the materials.
SCOPE
1.1 This test method covers laboratory procedures for determining the resistance of metallic materials to scratching abrasion by means of the dry sand/rubber wheel test. It is the intent of this test method to produce data that will reproducibly rank materials in their resistance to scratching abrasion under a specified set of conditions.
1.2 Abrasion test results are reported as volume loss in cubic millimetres for the particular test procedure specified. Materials of higher abrasion resistance will have a lower volume loss.
Note 1: In order to attain uniformity among laboratories, it is the intent of this test method to require that volume loss due to abrasion be reported only in the metric system as cubic millimetres. 1 mm3 = 6.102 × 10−5 in3.
1.3 This test method covers five recommended procedures which are appropriate for specific degrees of wear resistance or thicknesses of the test material.
1.3.1 Procedure A—This is a relatively severe test which will rank metallic materials on a wide volume loss scale from low to extreme abrasion resistance. It is particularly useful in ranking materials of medium to extreme abrasion resistance.
1.3.2 Procedure B—A short-term variation of Procedure A. It may be used for highly abrasive resistant materials but is particularly useful in the ranking of medium- and low-abrasive-resistant materials. Procedure B should be used when the volume–loss values developed by Procedure A exceeds 100 mm3.
1.3.3 Procedure C—A short-term variation of Procedure A for use on thin coatings.
1.3.4 Procedure D—This is a lighter load variation of Procedure A which is particularly useful in ranking materials of low-abrasion resistance. It is also used in ranking materials of a specific generic type or materials which would be very close in the volume loss rates as developed by Procedure A.
1.3.5 Procedure E—A short-term variation of Procedure B that is useful in the ranking of materials with medium- or low-abrasion resistance.
1.4 This standard does not purport to address the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard13 pagesEnglish language
- Standard13 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The Miller Number5 is an index of the relative abrasivity of slurries. Its primary purpose is to rank the abrasivity of slurries in terms of the wear of a standard reference material. The wear damage on the standard wear block is worse as the Miller Number gets higher.
5.2 The SAR Number is an index of the relative abrasion response of materials as tested in any particular slurry of interest. The SAR Number is a generalized form of the Miller Number applicable to materials other than the reference material used for the Miller Number determination. A major purpose is to rank construction materials for use in a system for pumping and fluid handling equipment for a particular slurry. It can also be used to rank the abrasivity of various slurries against any selected construction material other than the reference material specified for a Miller Number determination. The slurry damage on the specimen of material being tested is worse as the SAR Number gets higher.
5.3 Experience has shown that slurries with a Miller Number or a SAR Number of approximately 50 or lower can be pumped with minor abrasive damage to the system. Above a number of 50, precautions must be observed and greater damage from abrasion is to be expected. Accordingly, the Miller Number and the SAR Number provide information about the slurry or the material that may be useful in the selection of pumps and other equipment and to predict the life expectancy of liquid-end parts of the pumps involved.
5.4 The SAR Number can be used to determine the most suitable materials for certain slurry systems.
SCOPE
1.1 This test method covers a single laboratory procedure that can be used to develop data from which either the relative abrasivity of any slurry (Miller Number) or the response of different materials to the abrasivity of different slurries (SAR Number), can be determined.
1.2 The test data obtained by this procedure is used to calculate either a number related to the rate of mass loss of duplicate standard-shaped 27 % chromium iron wear blocks when run for a period of time in the slurry of interest (Miller Number), or to calculate a number related to the rate of mass loss (converted to volume loss) of duplicate standard-shaped wear specimens of any material of interest when run for a period of time in any slurry of interest (SAR Number).
1.3 The requirement for a finished flat wearing surface on the test specimen for a SAR Number test may preclude application of the procedure where thin (0.051 to 0.127-mm), hard, wear-resistant coatings will not allow for surface finishing. The 6 hours total duration of the SAR Number Test may not allow establishment of a consistent rate-of-mass-loss of the unfinished surface.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard21 pagesEnglish language
- Standard21 pagesEnglish language
SIGNIFICANCE AND USE
5.1 A number of types of jaw crushers have been used for laboratory abrasion tests, see Refs (1-5)4 and a limited amount of data has been published (6-10). With emphasis on the crusher described in Section 6, this test method ranks materials and also indicates differences in wear life for that type of abrasion defined as gouging abrasion, as is found in crushing equipment and in many mining and earthmoving applications. This test method is considered useful for research and development purposes, but not to specify universal wear ratios, since the wear ranking and severity of wear may change dramatically with a change of the characteristics (chemistry, shape, angularity, etc.) of the crushed material or type of machinery.
SCOPE
1.1 This test method covers a laboratory procedure to determine the relative gouging abrasion resistance of materials. Materials homogeneous in structure and properties are the most appropriate test materials; however, surface-treated and composite materials can also be tested. The test involves a small laboratory jaw crusher that crushes presized hard rock materials, such as a hard morainal gravel, or some other crushable substance.
1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. (See 8.1 on Safety Precautions.)
- Standard7 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The Miller Number5 is an index of the relative abrasivity of slurries. Its primary purpose is to rank the abrasivity of slurries in terms of the wear of a standard reference material. The wear damage on the standard wear block is worse as the Miller Number gets higher.
5.2 The SAR Number is an index of the relative abrasion response of materials as tested in any particular slurry of interest. The SAR Number is a generalized form of the Miller Number applicable to materials other than the reference material used for the Miller Number determination. A major purpose is to rank construction materials for use in a system for pumping and fluid handling equipment for a particular slurry. It can also be used to rank the abrasivity of various slurries against any selected construction material other than the reference material specified for a Miller Number determination. The slurry damage on the specimen of material being tested is worse as the SAR Number gets higher.
5.3 Experience has shown that slurries with a Miller Number or a SAR Number of approximately 50 or lower can be pumped with minor abrasive damage to the system. Above a number of 50, precautions must be observed and greater damage from abrasion is to be expected. Accordingly, the Miller Number and the SAR Number provide information about the slurry or the material that may be useful in the selection of pumps and other equipment and to predict the life expectancy of liquid-end parts of the pumps involved.
5.4 The SAR Number can be used to determine the most suitable materials for certain slurry systems.
SCOPE
1.1 This test method covers a single laboratory procedure that can be used to develop data from which either the relative abrasivity of any slurry (Miller Number) or the response of different materials to the abrasivity of different slurries (SAR Number), can be determined.
1.2 The test data obtained by this procedure is used to calculate either a number related to the rate of mass loss of duplicate standard-shaped 27 % chromium iron wear blocks when run for a period of time in the slurry of interest (Miller Number), or to calculate a number related to the rate of mass loss (converted to volume loss) of duplicate standard-shaped wear specimens of any material of interest when run for a period of time in any slurry of interest (SAR Number).
1.3 The requirement for a finished flat wearing surface on the test specimen for a SAR Number test may preclude application of the procedure where thin (0.051 to 0.127-mm), hard, wear-resistant coatings will not allow for surface finishing. The 6 hours total duration of the SAR Number Test may not allow establishment of a consistent rate-of-mass-loss of the unfinished surface.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard21 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The amount of wear in any system will, in general, depend upon a number of system factors such as the applied load, machine characteristics, sliding speed, sliding distance, the environment, and material properties. The primary value of this wear test method lies in predicting the relative ranking of materials. This test method imposes conditions that cause measurable mass losses and it is intended to rank materials for applications in which moderate to severe abrasion occurs. Test materials should be reasonably resistant to such abrasion. Since this abrasion test does not attempt to duplicate all of the conditions that may be experienced in service (for example, abrasive particle size, shape, hardness, speed, load, and presence of a corrosive environment), there is no assurance that this test method will predict the wear rate of a given material under conditions differing from those in this test method.
SCOPE
1.1 This test method covers a laboratory procedure for determining the wear resistance of a material when relative motion is caused between an abrasive cloth, paper, or plastic film and a contacting pin of the test material. The principal factors and conditions requiring attention when using this type of apparatus to measure wear are discussed.
1.2 The values stated in SI units are to be regarded as standard. The values given in parentheses are for information only.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard8 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The extraction of minerals from the Earth’s mantle usually requires fracturing rock with tools made from metals, but clad, overlaid, or covered in some fashion with hard materials. Drilling, crushing, and moving rock involves high-stress abrasion on the surfaces that make contact with the rock. The stresses are high enough to crush/fracture the rock. This test method simulates this condition, and it is used to screen new materials for these types of applications. It can also be used as a quality control tool for materials destined for high-stress abrasion applications: slurry pumps, comminution equipment, recycling choppers, demolition equipment, etc.
5.2 Most abrasion tests use low-stress abrasion. The abrasive stays relatively intact during testing. High-stress abrasion simulates applications where the force between an abrasive substance and a tool/component will be high enough to crush the abrasive. If this describes an application under study, then this may be an appropriate test method to use.
SCOPE
1.1 This test method was developed for ranking the high-stress abrasion resistance of cemented carbides, but it has been successfully used on ceramics, cermets, and metal matrix hardfacings with a hardness over 55 HRC. The feature of this test method that discriminates it from other abrasion tests is that the abrasive is forced against the test specimen with a steel wheel with sufficient force to cause fracture of the abrasive particles. Some abrasion tests use rubber wheels to force abrasive against test surfaces (Test Methods G65, G105, G75). A rubber wheel produces low-stress abrasion while a steel wheel produces high-stress abrasion.
1.2 In summary, this is a high-stress laboratory abrasion test for hard materials using a water slurry of aluminum oxide particles as the abrasive medium and a rotating steel wheel to force the abrasive across a flat test specimen in line contact with the rotating wheel immersed in the slurry.
1.3 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard6 pagesEnglish language
- Standard6 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This test guide provides a means to quantify the abrasion resistance of material surfaces, and may be related to end-use performance, or used to comparatively rank material performance, or both. The resistance of material surfaces to abrasion, as measured on a testing machine in the laboratory, is generally only one of several factors contributing to wear performance as experienced in the actual use of the material. Other factors may need to be considered in any calculation of predicted life from specific abrasion data.
5.2 The resistance of material surfaces to abrasion may be affected by factors including test conditions; type of abradant; pressure between the specimen and abradant; mounting or tension of the specimen; and type, kind, or amount of finishing materials.
5.3 Abrasion tests utilizing the rotary platform abraser may be subject to variation due to changes in the abradant during the course of specific tests. Depending on abradant type and test specimen, the abrading wheel surface may change (that is, become clogged) due to the pick-up of finishing or other materials from test specimens. To reduce this variation, the abrading wheels should be resurfaced at regularly defined intervals. See Appendix X2.
5.4 The measurement of the relative amount of abrasion may be affected by the method of evaluation and influenced by the judgment of the operator.
SCOPE
1.1 This guide covers and is intended to assist in establishing procedures for conducting wear tests of rigid or flexible materials utilizing the rotary platform abraser.
1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.2.1 Exception—Inch-pound units are used when stating rotational speed and determining coating thickness.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Guide8 pagesEnglish language
- Guide8 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This test guide provides a means to quantify the abrasion resistance of material surfaces, and may be related to end-use performance, or used to comparatively rank material performance, or both. The resistance of material surfaces to abrasion, as measured on a testing machine in the laboratory, is generally only one of several factors contributing to wear performance as experienced in the actual use of the material. Other factors may need to be considered in any calculation of predicted life from specific abrasion data.
5.2 The resistance of material surfaces to abrasion may be affected by factors including test conditions; type of abradant; pressure between the specimen and abradant; mounting or tension of the specimen; and type, kind, or amount of finishing materials.
5.3 Abrasion tests utilizing the rotary platform abraser may be subject to variation due to changes in the abradant during the course of specific tests. Depending on abradant type and test specimen, the abrading wheel surface may change (i.e. become clogged) due to the pick-up of finishing or other materials from test specimens. To reduce this variation, the abrading wheels should be resurfaced at regularly defined intervals. See Appendix X2.
5.4 The measurement of the relative amount of abrasion may be affected by the method of evaluation and influenced by the judgment of the operator.
SCOPE
1.1 This guide covers and is intended to assist in establishing procedures for conducting wear tests of rigid or flexible materials utilizing the rotary platform abraser.
1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.2.1 Exception—Inch-pound units are used when stating rotational speed and determining coating thickness.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Guide8 pagesEnglish language
- Guide8 pagesEnglish language
SIGNIFICANCE AND USE
The severity of abrasive wear in any system will depend upon the abrasive particle size, shape, and hardness, the magnitude of the stress imposed by the particle, and the frequency of contact of the abrasive particle. In this practice these conditions are standardized to develop a uniform condition of wear which has been referred to as scratching abrasion (1 and 2). The value of the practice lies in predicting the relative ranking of various materials of construction in an abrasive environment. Since the practice does not attempt to duplicate all of the process conditions (abrasive size, shape, pressure, impact, or corrosive elements), it should not be used to predict the exact resistance of a given material in a specific environment. Its value lies in predicting the ranking of materials in a similar relative order of merit as would occur in an abrasive environment. Volume loss data obtained from test materials whose lives are unknown in a specific abrasive environment may, however, be compared with test data obtained from a material whose life is known in the same environment. The comparison will provide a general indication of the worth of the unknown materials if abrasion is the predominant factor causing deterioration of the materials.
SCOPE
1.1 This test method covers laboratory procedures for determining the resistance of metallic materials to scratching abrasion by means of the dry sand/rubber wheel test. It is the intent of this test method to produce data that will reproducibly rank materials in their resistance to scratching abrasion under a specified set of conditions.
1.2 Abrasion test results are reported as volume loss in cubic millimetres for the particular test procedure specified. Materials of higher abrasion resistance will have a lower volume loss.
Note 1—In order to attain uniformity among laboratories, it is the intent of this test method to require that volume loss due to abrasion be reported only in the metric system as cubic millimetres. 1 mm3 = 6.102 × 10 −5 in3.
1.3 This test method covers five recommended procedures which are appropriate for specific degrees of wear resistance or thicknesses of the test material.
1.3.1 Procedure A—This is a relatively severe test which will rank metallic materials on a wide volume loss scale from low to extreme abrasion resistance. It is particularly useful in ranking materials of medium to extreme abrasion resistance.
1.3.2 Procedure B—A short-term variation of Procedure A. It may be used for highly abrasive resistant materials but is particularly useful in the ranking of medium- and low-abrasive-resistant materials. Procedure B should be used when the volume–loss values developed by Procedure A exceeds 100 mm3.
1.3.3 Procedure C—A short-term variation of Procedure A for use on thin coatings.
1.3.4 Procedure D—This is a lighter load variation of Procedure A which is particularly useful in ranking materials of low-abrasion resistance. It is also used in ranking materials of a specific generic type or materials which would be very close in the volume loss rates as developed by Procedure A.
1.3.5 Procedure E—A short-term variation of Procedure B that is useful in the ranking of materials with medium- or low-abrasion resistance.
1.4 This standard does not purport to address the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard13 pagesEnglish language
SIGNIFICANCE AND USE
This test method is intended to measure the resistance of solid surfaces to permanent deformation under the action of a single point (stylus tip). It is a companion method to quasi-static hardness tests in which a stylus is pressed into a surface under a certain normal load and the resultant depth or impression size is used to compute a hardness number. Scratch hardness numbers, unlike quasi-static hardness numbers, involve a different combination of properties of the surface because the indenter, in this case a diamond stylus, moves tangentially along the surface. Therefore, the stress state under the scratching stylus differs from that produced under a quasi-static indenter. Scratch hardness numbers are in principle a more appropriate measure of the damage resistance of a material to surface damage processes like two-body abrasion than are quasi-static hardness numbers.
This test method is applicable to a wide range of materials. These include metals, alloys, and some polymers. The main criteria are that the scratching process produces a measurable scratch in the surface being tested without causing catastrophic fracture, spallation, or extensive delamination of surface material. Severe damage to the test surface, such that the scratch width is not clearly identifiable or that the edges of the scratch are chipped or distorted, invalidates the use of this test method to determine a scratch hardness number. Since the degree and type of surface damage in a material may vary with applied load, the applicability of this test to certain classes of materials may be limited by the maximum load at which valid scratch width measurements can be made.
The resistance of a material to abrasion by a single point may be affected by its sensitivity to the strain rate of the deformation process. Therefore, this test is conducted under low stylus traversing speeds. Use of a slow scratching speed also minimizes the possible effects of frictional heating.
This test uses measurem...
SCOPE
1.1 This test method covers laboratory procedures for determining the scratch hardness of the surfaces of solid materials. Within certain limitations, as described in this guide, this test method is applicable to metals, ceramics, polymers, and coated surfaces. The scratch hardness test, as described herein, is not intended to be used as a means to determine coating adhesion, nor is it intended for use with other than specific hemispherically-tipped, conical styli.
1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.3 This standard may involve hazardous materials, operations, and equipment. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard7 pagesEnglish language
SIGNIFICANCE AND USE
This test is useful for screening materials for use in tools that are subjected to abrasion from the material that is being machined, worked, or formed. It has been used to screen tool steels for punch press dies, hardfacings for earth-moving machinery, and wear coatings. This is simpler to build and use than those used in the Test Method G 132 abrasion test which, like this test, uses a fixed abrasive counterface to abrade a test material.
The one-hour test is intended for metals and materials that are softer than hardened steel (67 HRC), but may be applied to harder materials (see 7.1.7).
SCOPE
1.1 This test method covers ranking rigid engineering materials for abrasion resistance in rubbing against aluminum oxide abrasive finishing tape. Though most solids can be tested, this test method addresses its use for metals, and coatings applied to metals.
1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard7 pagesEnglish language
- Standard7 pagesEnglish language
- Standard7 pagesEnglish language
SIGNIFICANCE AND USE
This test method is intended to measure the resistance of solid surfaces to permanent deformation under the action of a single point (stylus tip). It is a companion method to quasi-static hardness tests in which a stylus is pressed into a surface under a certain normal load and the resultant depth or impression size is used to compute a hardness number. Scratch hardness numbers, unlike quasi-static hardness numbers, involve a different combination of properties of the surface because the indenter, in this case a diamond stylus, moves tangentially along the surface. Therefore, the stress state under the scratching stylus differs from that produced under a quasi-static indenter. Scratch hardness numbers are in principle a more appropriate measure of the damage resistance of a material to surface damage processes like two-body abrasion than are quasi-static hardness numbers.
This test method is applicable to a wide range of materials. These include metals, alloys, and some polymers. The main criteria are that the scratching process produces a measurable scratch in the surface being tested without causing catastrophic fracture, spallation, or extensive delamination of surface material. Severe damage to the test surface, such that the scratch width is not clearly identifiable or that the edges of the scratch are chipped or distorted, invalidates the use of this test method to determine a scratch hardness number. Since the degree and type of surface damage in a material may vary with applied load, the applicability of this test to certain classes of materials may be limited by the maximum load at which valid scratch width measurements can be made.
The resistance of a material to abrasion by a single point may be affected by its sensitivity to the strain rate of the deformation process. Therefore, this test is conducted under low stylus traversing speeds. Use of a slow scratching speed also minimizes the possible effects of frictional heating.
This test uses measurem...
SCOPE
1.1 This test method covers laboratory procedures for determining the scratch hardness of the surfaces of solid materials. Within certain limitations, as described in this guide, this test method is applicable to metals, ceramics, polymers, and coated surfaces. The scratch hardness test, as described herein, is not intended to be used as a means to determine coating adhesion, nor is it intended for use with other than specific hemispherically-tipped, conical styli.
1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.3 This standard may involve hazardous materials, operations, and equipment. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard7 pagesEnglish language
SIGNIFICANCE AND USE
This test guide provides a means to quantify the abrasion resistance of material surfaces, and may be related to end-use performance, or used to comparatively rank material performance, or both. The resistance of material surfaces to abrasion, as measured on a testing machine in the laboratory, is generally only one of several factors contributing to wear performance as experienced in the actual use of the material. Other factors may need to be considered in any calculation of predicted life from specific abrasion data.
The resistance of material surfaces to abrasion may be affected by factors including test conditions; type of abradant; pressure between the specimen and abradant; mounting or tension of the specimen; and type, kind, or amount of finishing materials.
Abrasion tests utilizing the rotary platform, double head abraser may be subject to variation due to changes in the abradant during the course of specific tests. Depending on abradant type and test specimen, the abrading wheel surface may change (i.e. become clogged) due to the pick-up of finishing or other materials from test specimens. To reduce this variation, the abrading wheels should be resurfaced at regularly defined intervals. See Appendix X2.
The measurement of the relative amount of abrasion may be affected by the method of evaluation and influenced by the judgment of the operator.
SCOPE
1.1 This guide covers and is intended to assist in establishing procedures for conducting wear tests of rigid or flexible materials utilizing the rotary platform, double-head abraser (RPDH).
1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.2.1 Exception—English units are used when determining coating thickness.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Guide8 pagesEnglish language
SIGNIFICANCE AND USE
The Miller Number5 is an index of the relative abrasivity of slurries. Its primary purpose is to rank the abrasivity of slurries in terms of the wear of a standard reference material. The wear damage on the standard wear block is worse as the Miller Number gets higher.
The SAR Number is an index of the relative abrasion response of materials as tested in any particular slurry of interest. The SAR Number is a generalized form of the Miller Number applicable to materials other than the reference material used for the Miller Number determination. A major purpose is to rank construction materials for use in a system for pumping and fluid handling equipment for a particular slurry. It can also be used to rank the abrasivity of various slurries against any selected construction material other than the reference material specified for a Miller Number determination. The slurry damage on the specimen of material being tested is worse as the SAR Number gets higher.
Experience has shown that slurries with a Miller Number or a SAR Number of approximately 50 or lower can be pumped with minor abrasive damage to the system. Above a number of 50, precautions must be observed and greater damage from abrasion is to be expected. Accordingly, the Miller Number and the SAR Number provide information about the slurry or the material that may be useful in the selection of pumps and other equipment and to predict the life expectancy of liquid-end parts of the pumps involved.
The SAR Number can be used to determine the most suitable materials for certain slurry systems.
SCOPE
1.1 This test method covers a single laboratory procedure that can be used to develop data from which either the relative abrasivity of any slurry (Miller Number) or the response of different materials to the abrasivity of different slurries (SAR Number), can be determined.
1.2 The test data obtained by this procedure is used to calculate either a number related to the rate of mass loss of duplicate standard-shaped 27 % chromium iron wear blocks when run for a period of time in the slurry of interest (Miller Number), or to calculate a number related to the rate of mass loss (converted to volume loss) of duplicate standard-shaped wear specimens of any material of interest when run for a period of time in any slurry of interest (SAR Number).
1.3 The requirement for a finished flat wearing surface on the test specimen for a SAR Number test may preclude application of the procedure where thin (0.051 to 0.127-mm), hard, wear-resistant coatings will not allow for surface finishing. The 6 hours total duration of the SAR Number Test may not allow establishment of a consistent rate-of-mass-loss of the unfinished surface.
This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard20 pagesEnglish language
SIGNIFICANCE AND USE
A number of types of jaw crushers have been used for laboratory abrasion tests, see Refs (1-5)4 and a limited amount of data has been published (6-10). With emphasis on the crusher described in Section 6, this test method ranks materials and also indicates differences in wear life for that type of abrasion defined as gouging abrasion, as is found in crushing equipment and in many mining and earthmoving applications. This test method is considered useful for research and development purposes, but not to specify universal wear ratios, since the wear ranking and severity of wear may change dramatically with a change of the characteristics (chemistry, shape, angularity, etc.) of the crushed material or type of machinery.
SCOPE
1.1 This test method covers a laboratory procedure to determine the relative gouging abrasion resistance of materials. Materials homogeneous in structure and properties are the most appropriate test materials; however, surface-treated and composite materials can also be tested. The test involves a small laboratory jaw crusher that crushes presized hard rock materials, such as a hard morainal gravel, or some other crushable substance.
This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. (See 8.1 on Safety Precautions.)
- Standard7 pagesEnglish language
SIGNIFICANCE AND USE
The amount of wear in any system will, in general, depend upon a number of system factors such as the applied load, machine characteristics, sliding speed, sliding distance, the environment, and material properties. The primary value of this wear test method lies in predicting the relative ranking of materials. This test method imposes conditions that cause measurable mass losses and it is intended to rank materials for applications in which moderate to severe abrasion occurs. Test materials should be reasonably resistant to such abrasion. Since this abrasion test does not attempt to duplicate all of the conditions that may be experienced in service (for example, abrasive particle size, shape, hardness, speed, load, and presence of a corrosive environment), there is no assurance that this test method will predict the wear rate of a given material under conditions differing from those in this test method.
SCOPE
1.1 This test method covers a laboratory procedure for determining the wear resistance of a material when relative motion is caused between an abrasive cloth, paper, or plastic film and a contacting pin of the test material. The principal factors and conditions requiring attention when using this type of apparatus to measure wear are discussed.
1.2 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.
This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard8 pagesEnglish language
SIGNIFICANCE AND USE
This test method differentiates between web materials on the basis of their ability to cause wear on surfaces with which they come in contact. This test method can also be used to evaluate the wear resistance of different materials against such web materials.
SCOPE
1.1 This test method covers the determination of the abrasiveness of ink-impregnated fabric printer ribbons and other web materials by means of a sliding wear test.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard4 pagesEnglish language
- Standard4 pagesEnglish language
SIGNIFICANCE AND USE
This test method differentiates between ribbons on the basis of their ability to cause wear on surfaces with which they come in contact.
SCOPE
1.1 This test method covers the determination of the abrasiveness of ink-impregnated fabric printer ribbons by means of a sliding wear test.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard4 pagesEnglish language
SIGNIFICANCE AND USE
This test method provides a guide to determine the relative abrasive wear resistance of cemented carbides under high-stress abrasion conditions. The abrasive wear is not a measure of wear characteristics of carbides under all conditions and is not to be misconstrued as indicative of wear when carbides are used for machinery. It does show the difference in resistance to abrasive use for different carbide compositions and can be used as a practical test or as a research method for sorting out these differences.
SCOPE
1.1 This test method covers the determination of abrasive wear resistance of cemented carbides.
1.2 The values stated in inch-pound units are to be regarded as the standard. The SI equivalents of inch-pound units are in parentheses and may be approximate.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard2 pagesEnglish language
SIGNIFICANCE AND USE
This test is useful for screening materials for use in tools that are subjected to abrasion from the material that is being machined, worked, or formed. It has been used to screen tool steels for punch press dies, hardfacings for earth-moving machinery, and wear coatings. This test utilizes a test that is simpler to build and use than those used in the Test Method G 132 abrasion test which, like this test, uses a fixed abrasive counterface to abrade a test material.
The one-hour test is intended for metals and materials that are softer than hardened steel (67 HRC), but may be applied to harder materials (see 7.1.7).
SCOPE
1.1 This test method covers ranking rigid engineering materials for abrasion resistance in rubbing against a 30-μm aluminum oxide abrasive finishing tape. Though most solids can be tested, this test method addresses its use for metals, and coatings applied to metals.
1.2 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard7 pagesEnglish language
SIGNIFICANCE AND USE
The severity of abrasive wear in any system will depend upon the abrasive particle size, shape, and hardness, the magnitude of the stress imposed by the particle, and the frequency of contact of the abrasive particle. In this practice these conditions are standardized to develop a uniform condition of wear which has been referred to as scratching abrasion (1 and 2). The value of the practice lies in predicting the relative ranking of various materials of construction in an abrasive environment. Since the practice does not attempt to duplicate all of the process conditions (abrasive size, shape, pressure, impact, or corrosive elements), it should not be used to predict the exact resistance of a given material in a specific environment. Its value lies in predicting the ranking of materials in a similar relative order of merit as would occur in an abrasive environment. Volume loss data obtained from test materials whose lives are unknown in a specific abrasive environment may, however, be compared with test data obtained from a material whose life is known in the same environment. The comparison will provide a general indication of the worth of the unknown materials if abrasion is the predominant factor causing deterioration of the materials.
SCOPE
1.1 This test method covers laboratory procedures for determining the resistance of metallic materials to scratching abrasion by means of the dry sand/rubber wheel test. It is the intent of this test method to produce data that will reproducibly rank materials in their resistance to scratching abrasion under a specified set of conditions.
1.2 Abrasion test results are reported as volume loss in cubic millimetres for the particular test procedure specified. Materials of higher abrasion resistance will have a lower volume loss. Note 1In order to attain uniformity among laboratories, it is the intent of this test method to require that volume loss due to abrasion be reported only in the metric system as cubic millimetres. 1 mm3 = 6.102 10 5 in3.
1.3 This test method covers five recommended procedures which are appropriate for specific degrees of wear resistance or thicknesses of the test material.
1.3.1 Procedure AThis is a relatively severe test which will rank metallic materials on a wide volume loss scale from low to extreme abrasion resistance. It is particularly useful in ranking materials of medium to extreme abrasion resistance.
1.3.2 Procedure BA short-term variation of Procedure A. It may be used for highly abrasive resistant materials but is particularly useful in the ranking of medium- and low-abrasive-resistant materials. Procedure B should be used when the volume-loss values developed by Procedure A exceeds 100 mm3.
1.3.3 Procedure CA short-term variation of Procedure A for use on thin coatings.
1.3.4 Procedure DThis is a lighter load variation of Procedure A which is particularly useful in ranking materials of low-abrasion resistance. It is also used in ranking materials of a specific generic type or materials which would be very close in the volume loss rates as developed by Procedure A.
1.3.5 Procedure EA short-term variation of Procedure B that is useful in the ranking of materials with medium- or low-abrasion resistance.
This standard does not purport to address the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard12 pagesEnglish language
SCOPE
1.1 This test method covers ranking rigid engineering materials for abrasion resistance in rubbing against a 30-μm aluminum oxide abrasive finishing tape. Though most solids can be tested, this test method addresses its use for metals, and coatings applied to metals.
1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard6 pagesEnglish language
SIGNIFICANCE AND USE
This test method is intended to measure the resistance of solid surfaces to permanent deformation under the action of a single point (stylus tip). It is a companion method to quasi-static hardness tests in which a stylus is pressed into a surface under a certain normal load and the resultant depth or impression size is used to compute a hardness number. Scratch hardness numbers, unlike quasi-static hardness numbers, involve a different combination of properties of the surface because the indenter, in this case a diamond stylus, moves tangentially along the surface. Therefore, the stress state under the scratching stylus differs from that produced under a quasi-static indenter. Scratch hardness numbers are in principle a more appropriate measure of the damage resistance of a material to surface damage processes like two-body abrasion than are quasi-static hardness numbers.
This test method is applicable to a wide range of materials. These include metals, alloys, and some polymers. The main criteria are that the scratching process produces a measurable scratch in the surface being tested without causing catastrophic fracture, spallation, or extensive delamination of surface material. Severe damage to the test surface, such that the scratch width is not clearly identifiable or that the edges of the scratch are chipped or distorted, invalidates the use of this test method to determine a scratch hardness number. Since the degree and type of surface damage in a material may vary with applied load, the applicability of this test to certain classes of materials may be limited by the maximum load at which valid scratch width measurements can be made.
The resistance of a material to abrasion by a single point may be affected by its sensitivity to the strain rate of the deformation process. Therefore, this test is conducted under low stylus traversing speeds. Use of a slow scratching speed also minimizes the possible effects of frictional heating.
This test uses measurem...
SCOPE
1.1 This standard describes laboratory procedures for determining the scratch hardness of the surfaces of solid materials. Within certain limitations, as described in this guide, this test method is applicable to metals, ceramics, polymers, and coated surfaces. The scratch hardness test, as described herein, is not intended to be used as a means to determine coating adhesion, nor is it intended for use with other than specific hemispherically-tipped, conical styli.
1.2 This standard may involve hazardous materials, operations, and equipment. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard7 pagesEnglish language
SCOPE
1.1 This test method covers laboratory procedures for determining the resistance of metallic materials to scratching abrasion by means of the wet sand/rubber wheel test. It is the intent of this procedure to provide data that will reproducibly rank materials in their resistance to scratching abrasion under a specified set of conditions.
1.2 Abrasion test results are reported as volume loss in cubic millimeters. Materials of higher abrasion resistance will have a lower volume loss.
1.3 Values stated in SI units are to be regarded as the standard. Inch-pound units are provided for information only.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard9 pagesEnglish language
SCOPE
1.1 This test method covers a single laboratory procedure that can be used to develop data from which either the relative abrasivity of any slurry (Miller Number) or the response of different materials to the abrasivity of different slurries (SAR Number), can be determined.
1.2 The test data obtained by this procedure are used to calculate either a number related to the rate of mass loss of duplicate standard-shaped 27% chromium iron wear blocks when run for a period of time in the slurry of interest (Miller Number), or to calculate a number related to the rate of mass loss (converted to volume loss) of duplicate standard-shaped specimens of any material of interest when run for a period of time in any slurry of interest (SAR Number).
1.3 The requirement for a finished flat wearing surface on the test specimen for a SAR Number test may preclude application of the procedure where thin (0.051 to 0.127-mm), hard, wear-resistant coatings will not allow for surface finishing. The 6 hours total duration of the SAR Number Test may not allow establishment of a consistent rate-of-mass-loss of the unfinished surface.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the respionsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard20 pagesEnglish language
SCOPE
1.1 This test method covers a single laboratory procedure that can be used to develop data from which either the relative abrasivity of any slurry (Miller Number) or the response of different materials to the abrasivity of different slurries (SAR Number), can be determined.
1.2 The test data obtained by this procedure are used to calculate either a number related to the rate of mass loss of duplicate standard-shaped 27% chromium iron wear blocks when run for a period of time in the slurry of interest (Miller Number), or to calculate a number related to the rate of mass loss (converted to volume loss) of duplicate standard-shaped specimens of any material of interest when run for a period of time in any slurry of interest (SAR Number).
1.3 The requirement for a finished flat wearing surface on the test specimen for a SAR Number test may preclude application of the procedure where thin (0.051 to 0.127-mm), hard, wear-resistant coatings will not allow for surface finishing. The 6 hours total duration of the SAR Number Test may not allow establishment of a consistent rate-of-mass-loss of the unfinished surface.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the respionsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard19 pagesEnglish language
SCOPE
1.1 This test method covers laboratory procedures for determining the resistance of metallic materials to scratching abrasion by means of the dry sand/rubber wheel test. It is the intent of this test method to produce data that will reproducibly rank materials in their resistance to scratching abrasion under a specified set of conditions.
1.2 Abrasion test results are reported as volume loss in cubic millimetres for the particular test procedure specified. Materials of higher abrasion resistance will have a lower volume loss.
Note 1--In order to attain uniformity among laboratories, it is the intent of this test method to require that volume loss due to abrasion be reported only in the metric system as cubic millimetres. 1 mm3 = 6.102 X 10-5in3.
1.3 This test method covers four recommended procedures which are appropriate for specific degrees of wear resistance or thicknesses of the test material.
1.3.1 Procedure A -This is a relatively severe test which will rank metallic materials on a wide volume loss scale from low to extreme abrasion resistance. It is particularly useful in ranking materials of medium to extreme abrasion resistance.
1.3.2 Procedure B -A short-term variation of Procedure A. It may be used for highly abrasive resistant materials but is particularly useful in the ranking of medium- and low-abrasive-resistant materials. Procedure B should be used when the volume-loss values developed by Procedure A exceeds 100 mm3.
1.3.3 Procedure C -A short-term variation of Procedure A for use on thin coatings.
1.3.4 Procedure D -This is a lighter load variation of Procedure A which is particularly useful in ranking materials of low-abrasion resistance. It is also used in ranking materials of a specific generic type or materials which would be very close in the volume loss rates as developed by Procedure A.
1.3.5 Procedure E -A short-term variation of Procedure B that is useful in the ranking of materials with medium- or low-abrasion resistance.
1.4 This standard does not purport to address the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard12 pagesEnglish language
SCOPE
1.1 This test method covers laboratory procedures for determining the resistance of metallic materials to scratching abrasion by means of the dry sand/rubber wheel test. It is the intent of this test method to produce data that will reproducibly rank materials in their resistance to scratching abrasion under a specified set of conditions.
1.2 Abrasion test results are reported as volume loss in cubic millimetres for the particular test procedure specified. Materials of higher abrasion resistance will have a lower volume loss.
Note 1--In order to attain uniformity among laboratories, it is the intent of this test method to require that volume loss due to abrasion be reported only in the metric system as cubic millimetres. 1 mm3 = 6.102 X 10-5in3.
1.3 This test method covers four recommended procedures which are appropriate for specific degrees of wear resistance or thicknesses of the test material.
1.3.1 Procedure A -This is a relatively severe test which will rank metallic materials on a wide volume loss scale from low to extreme abrasion resistance. It is particularly useful in ranking materials of medium to extreme abrasion resistance.
1.3.2 Procedure B -A short-term variation of Procedure A. It may be used for highly abrasive resistant materials but is particularly useful in the ranking of medium- and low-abrasive-resistant materials. Procedure B should be used when the volume-loss values developed by Procedure A exceeds 100 mm3.
1.3.3 Procedure C -A short-term variation of Procedure A for use on thin coatings.
1.3.4 Procedure D -This is a lighter load variation of Procedure A which is particularly useful in ranking materials of low-abrasion resistance. It is also used in ranking materials of a specific generic type or materials which would be very close in the volume loss rates as developed by Procedure A.
1.3.5 Procedure E -A short-term variation of Procedure B that is useful in the ranking of materials with medium- or low-abrasion resistance.
1.4 This standard does not purport to address the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard12 pagesEnglish language
SCOPE
1.1 This test method covers the determination of the abrasiveness of ink-impregnated fabric printer ribbons by means of a sliding wear test.
1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard3 pagesEnglish language
SCOPE
1.1 This test method covers the determination of abrasive wear resistance of cemented carbides.
1.2 The values stated in inch-pound units are to be regarded as the standard. The SI equivalents of inch-pound units are in parentheses and may be approximate.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard2 pagesEnglish language
SCOPE
1.1 This test method covers the determination of abrasive wear resistance of cemented carbides.
1.2 The values stated in inch-pound units are to be regarded as the standard. The SI equivalents of inch-pound units are in parentheses and may be approximate.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard2 pagesEnglish language
SCOPE
1.1 This test method covers a laboratory procedure to determine the relative gouging abrasion resistance of materials. Materials homogeneous in structure and properties are the most appropriate test materials; however, surface-treated and composite materials can also be tested. The test involves a small laboratory jaw crusher that crushes presized hard rock materials, such as a hard morainal gravel, or some other crushable substance.
1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. (See 8.1 on Safety Precautions.)
- Standard7 pagesEnglish language
SCOPE
1.1 This test method covers laboratory procedures for determining the resistance of metallic materials to scratching abrasion by means of the wet sand/rubber wheel test. It is the intent of this procedure to provide data that will reproducibly rank materials in their resistance to scratching abrasion under a specified set of conditions.
1.2 Abrasion test results are reported as volume loss in cubic millimeters. Materials of higher abrasion resistance will have a lower volume loss.
1.3 Values stated in SI units are to be regarded as the standard. Inch-pound units are provided for information only.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard9 pagesEnglish language
Frequently Asked Questions
G02.30 is a Technical Committee within ASTM International. It is named "Abrasive Wear". This committee has published 53 standards.
G02.30 develops ASTM standards in the area of Information technology. Currently, there are 53 published standards from this technical committee.
ASTM is a standardization organization that develops and publishes standards to support industry, commerce, and regulatory requirements.
A Technical Committee (TC) in ASTM is a group of experts responsible for developing international standards in a specific technical area. TCs are composed of national member body delegates and work through consensus to create standards that meet global industry needs. Each TC may have subcommittees (SCs) and working groups (WGs) for specialized topics.