prEN ISO 11161

Safety of machinery - Integration of machinery into a system - Basic requirements (ISO/DIS 11161:2024)

ISO 11161:2007 specifies the safety requirements for integrated manufacturing systems (IMS) that incorporate two or more interconnected machines for specific applications, such as component manufacturing or assembly. It gives requirements and recommendations for the safe design, safeguarding and information for the use of such IMSs.
ISO 11161:2007 is not intended to cover safety aspects of individual machines and equipment that may be covered by standards specific to those machines and equipment. Therefore it deals only with those safety aspects that are important for the safety-relevant interconnection of the machines and components. Where machines and equipment of an integrated manufacturing system are operated separately or individually, and while the protective effects of the safeguards provided for production mode are muted or suspended, the relevant safety standards for these machines and equipment apply.

Sicherheit von Maschinen - Integrierung von Maschinen in ein System - Grundlegende Anforderungen (ISO/DIS 11161:2024)

Dieses Dokument legt die Sicherheitsanforderungen für die Integration von Maschinen in ein System fest. Es enthält Anforderungen und Empfehlungen für die inhärent sichere Gestaltung, Schutzmaßnahmen und ergänzende Schutzmaßnahmen sowie Informationen für die Verwendung eines integrierten Maschinensystems (IMS).
ANMERKUNG   Im Zusammenhang mit diesem Dokument bezieht sich der Begriff „System“ auf ein IMS, das auch mit anderen Bereichen innerhalb von Lieferketten eines Unternehmens zusammenarbeiten kann (z. B. intelligente Fertigung). Siehe auch 4.3.2.
Es ist nicht vorgesehen, dass dieses Dokument Sicherheitsaspekte einzelner Maschinen und Ausrüstungen behandelt, die durch für diese Maschinen und Ausrüstungen spezifischen Normen behandelt werden können. Aus diesem Grund behandelt es ausschließlich Sicherheitsaspekte der sicherheitsbezogenen Verbindungen zwischen Maschinen und Bauteilen. Wo Teilmaschinen eines IMS separat oder einzeln betrieben werden, sind die Sicherheitsanforderungen der betreffenden Sicherheitsnormen für diese Maschinen und Ausrüstungen anwendbar.
Dieses Dokument ist auch anwendbar, wenn eine Veränderung eines bestehenden IMS zu einer neuen Konfiguration, Funktion, Fähigkeit oder einem neuen Standort führt.
Dieses Dokument behandelt alle signifikanten Gefährdungen, Gefährdungssituationen oder Gefährdungsereignisse, wenn es bestimmungsgemäß und unter bestimmten Bedingungen von vernünftigerweise vorhersehbaren Fehlanwendungen verwendet wird. Dieses Dokument enthält darüber hinaus Anforderungen an IMS, die in Anwendungen wie etwa den Folgenden verwendet werden, behandelt aber nicht die mit diesen verbundenen Gefährdungen:
   Untertagenutzung;
   kerntechnische Umgebungen;
   explosionsgefährdete Umgebungen;
   Gefährdungen durch das Heben von Personen;
   Verwendung von IMS in Umgebungen mit gefährlicher ionisierender und nichtionisierender Strahlungsbelastung;
   im Falle des Zugangs für die Öffentlichkeit.
Geräuschemissionen können als signifikante Gefährdung identifiziert werden. Die Reduzierung von Geräuschemissionen wird in diesem Dokument nicht behandelt.

Sécurité des machines - Intégration de machines dans un système -Exigences fondamentales (ISO/DIS 11161:2024)

L'ISO 11161:2007 fixe les prescriptions de sécurité relatives aux systèmes de fabrication intégrés (IMS) composés de deux machines ou plus, interconnectées pour des applications spécifiques telles que la fabrication ou l'assemblage de composants. Elle donne des prescriptions et des recommandations relatives à une conception intrinsèquement sûre de l'IMS, à la protection et aux informations pour l'utilisation de ces IMS.
L'ISO 11161:2007 ne vise pas à couvrir séparément les aspects de sécurité des machines constitutives et des équipements associés qui peuvent être couverts par des normes concernant spécifiquement ces machines et ces équipements. Pour cette raison, elle ne traite que des aspects de sécurité liés à l'interconnexion des machines et des équipements. Lorsque des machines et des équipements d'un système de fabrication intégré sont utilisés séparément ou individuellement et tant que les effets protecteurs des moyens de protection fournis pour le mode de production sont inhibés ou temporairement neutralisés, les normes de sécurité pertinentes concernant ces machines et ces équipements s'appliquent.

Varnost strojev - Integrirani proizvodni sistemi - Osnovne zahteve (ISO/DIS 11161:2024)

General Information

• Status: Not Published
• Publication Date: 23-Feb-2026
• Technical Committee: CEN/TC 114 - Safety of machinery
• Current Stage: 4020 - Submission to enquiry - Enquiry
• Start Date: 01-Aug-2024
• Completion Date: 01-Aug-2024
• Directive: 2006/42/EC - Directive 2006/42/EC of the European Parliament and of the Council of 17 May 2006 on machinery, and amending Directive 95/16/EC (recast)
• Directive: 2023/1230 - Regulation (EU) 2023/1230 of the European Parliament and of the Council of 14 June 2023 on machinery and repealing Directive 2006/42/EC of the European Parliament and of the Council and Council Directive 73/361/EEC (Text with EEA relevance)
• Mandate: M/396 - Mandate to CEN and Cenelec for standardisation in the field of machinery
• Ref Project: oSIST prEN ISO 11161:2024 - Safety of machinery - Integration of machinery into a system - Basic requirements (ISO/DIS 11161:2024)

Relations

• Revises: EN ISO 11161:2007 - Safety of machinery - Integrated manufacturing systems - Basic requirements (ISO 11161:2007)
• Effective Date: 29-May-2024
• Revises: EN ISO 11161:2007/A1:2010 - Safety of machinery - Integrated manufacturing systems - Basic requirements - Amendment 1 (ISO 11161:2007/Amd 1:2010)
• Effective Date: 29-May-2024

Standards Content (Sample)

SLOVENSKI STANDARD
01-september-2024
Varnost strojev - Integrirani proizvodni sistemi - Osnovne zahteve (ISO/DIS
11161:2024)
Safety of machinery - Integration of machinery into a system - Basic requirements
(ISO/DIS 11161:2024)
Sécurité des machines - Intégration de machines dans un système -Exigences
fondamentales (ISO/DIS 11161:2024)
Ta slovenski standard je istoveten z: prEN ISO 11161
ICS:
13.110 Varnost strojev Safety of machinery
25.040.01 Sistemi za avtomatizacijo v Industrial automation
industriji na splošno systems in general
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

DRAFT
International
Standard
ISO/DIS 11161
ISO/TC 199
Safety of machinery — Integration
Secretariat: DIN
of machinery into a system — Basic
Voting begins on:
requirements
2024-07-29
ICS: 13.110; 25.040.01
Voting terminates on:
2024-10-21
THIS DOCUMENT IS A DRAFT CIRCULATED
FOR COMMENTS AND APPROVAL. IT
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This document is circulated as received from the committee secretariat.
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Reference number
ISO/DIS 11161:2024(en)
DRAFT
ISO/DIS 11161:2024(en)
International
Standard
ISO/DIS 11161
ISO/TC 199
Safety of machinery — Integration
Secretariat: DIN
of machinery into a system — Basic
Voting begins on:
requirements
ICS: 13.110; 25.040.01
Voting terminates on:
THIS DOCUMENT IS A DRAFT CIRCULATED
FOR COMMENTS AND APPROVAL. IT
IS THEREFORE SUBJECT TO CHANGE
AND MAY NOT BE REFERRED TO AS AN
INTERNATIONAL STANDARD UNTIL
PUBLISHED AS SUCH.
This document is circulated as received from the committee secretariat.
IN ADDITION TO THEIR EVALUATION AS
BEING ACCEPTABLE FOR INDUSTRIAL,
© ISO 2024
TECHNOLOGICAL, COMMERCIAL AND
USER PURPOSES, DRAFT INTERNATIONAL
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
STANDARDS MAY ON OCCASION HAVE TO
ISO/CEN PARALLEL PROCESSING
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on
BE CONSIDERED IN THE LIGHT OF THEIR
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POTENTIAL TO BECOME STANDARDS TO
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NATIONAL REGULATIONS.
ISO copyright office
RECIPIENTS OF THIS DRAFT ARE INVITED
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Published in Switzerland Reference number
ISO/DIS 11161:2024(en)
ii
ISO/DIS 11161:2024(en)
Contents Page
Foreword .vi
Introduction .vii
1 Scope . 1
2 Normative references . 1
3 Terms, definitions and abbreviated terms . 2
3.1 Terms and definitions .2
3.2 Abbreviated terms .5
4 Risk assessment process supported by layout analysis . 5
4.1 General .5
4.2 Information for risk assessment .8
4.3 Specifications of the IMS .9
4.3.1 Limits .9
4.3.2 Functionality . .9
4.4 Identification of tasks and associated access requirements .10
4.4.1 General .10
4.4.2 Identification of work task(s) .10
4.4.3 Task zone(s) .11
4.4.4 Space requirements of the IMS . 13
4.4.5 Access to the IMS . 13
4.5 Identification of hazards and hazardous situations .14
4.5.1 General .14
4.5.2 Hazards and hazardous situations due to the component machine(s) and
component equipment . 15
4.5.3 Hazardous situations due to the location of component machines and
component equipment . 15
4.5.4 Hazardous situations due to the access path . 15
4.5.5 Hazardous situations due to influence of external sources . 15
4.6 Risk estimation .16
4.7 Risk evaluation .16
4.8 Risk reduction .16
4.9 Validation of the IMS design .17
4.10 Documentation of risk assessment and risk reduction .17
5 Design measures .18
5.1 General .18
5.2 Space requirements.18
5.3 Task zone design .18
5.4 Mechanical design aspects .19
5.4.1 General .19
5.4.2 Materials .19
5.4.3 Mechanical strength .19
5.4.4 Mechanical design . 20
5.4.5 Stability . 20
5.4.6 Position holding . 20
5.4.7 Component malfunction .21
5.5 Electrical, pneumatic and hydraulic design aspects . .21
5.6 Provisions for lifting or moving .21
5.7 Hazardous substances . 22
5.8 Temperature risks . 22
5.9 Fire risks . 22
5.10 Special equipment. 22
5.11 Power loss or change . 22
5.12 Hazardous energy . 22
5.12.1 General . 22

iii
ISO/DIS 11161:2024(en)
5.12.2 Isolation of hazardous energy sources . 23
5.13 Radiation . 23
5.14 Laser radiation .
...