Flanges and their joints - Circular flanges for pipes, valves, fittings and accessories, PN designated - Part 4: Aluminium alloy flanges

This standard specifies requirements for PN designated circular flanges for pipes, valves, fittings and accessories made from aluminium alloy in the range of DN 15 to DN 600 and PN10 to PN 63 (see Table 1).
This standard specifies the types of flanges and their facings, dimensions and tolerances, bolt sizes, surface finish of jointing faces, marking and materials together with associated pressure/temperature (p/T) ratings.
The flanges are intended to be used for piping as well as for pressure vessels.

Flansche und ihre Verbindungen - Runde Flansche für Rohre, Armaturen, Formstücke und Zubehörteile, nach PN bezeichnet - Teil 4: Flansche aus Aluminiumlegierungen

Diese Norm legt Anforderungen an PN-bezeichnete kreisförmige Flansche für Rohre, Armaturen, Formstücke und Zubehörteile fest. Die Flansche werden hergestellt aus Aluminiumlegierung im Bereich DN 15 bis DN 600 und PN 10 bis PN 63 (siehe Tabelle 1).
Diese Norm enthält Festlegungen über die Typen der Flansche und ihre Dichtflächen, die Abmessungen und Toleranzen, die Schraubengrößen, die Oberflächengüte der Dichtflächen, die Kennzeichnung und Werkstoffe zusammen mit zugehörigen Druck/Temperatur-Zuordnungen (p/T ratings).
Die Flansche sind vorgesehen für den Einsatz sowohl bei Rohrleitungen als auch bei Druckbehältern.

Brides et leurs assemblages - Brides circulaires pour tubes, appareils de robinetterie, raccords et accessoires, désignées PN - Partie 4: Brides en alliages d'aluminium

La présente Norme européenne spécifie les exigences applicables aux brides circulaires désignées PN pour tubes, appareils de robinetterie, raccords et accessoires en alliages d'aluminium dans les gammes de DN 15 a DN 600 et pour PN 10 a PN 63 (voir Tableau 1).
La présente Norme européenne spécifie les types de brides et leurs portées de joints, les dimensions et tolérances, les dimensions de boulonnerie, les états de surface des portées de joints, le marquage et les matériaux ainsi que les relations pression/température (p/T) associées.
Les brides sont prévues pour etre utilisée sur les réseaux de tuyauteries ainsi que sur les appareils a pression.

Prirobnice in prirobnični spoji - Okrogle prirobnice za cevi, ventile, vezne elemente (fitinge) in dodatke z oznako PN - 4. del: Prirobnice iz aluminijevih zlitin

General Information

Status
Published
Publication Date
31-Oct-2002
Technical Committee
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
01-Nov-2002
Due Date
01-Nov-2002
Completion Date
01-Nov-2002

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2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Flansche und ihre Verbindungen - Runde Flansche für Rohre, Armaturen, Formstücke und Zubehörteile, nach PN bezeichnet - Teil 4: Flansche aus AluminiumlegierungenBrides et leurs assemblages - Brides circulaires pour tubes, appareils de robinetterie, raccords et accessoires, désignées PN - Partie 4: Brides en alliages d'aluminiumFlanges and their joints - Circular flanges for pipes, valves, fittings and accessories, PN designated - Part 4: Aluminium alloy flanges77.150.10Aluminijski izdelkiAluminium products23.040.60Prirobnice, oglavki in spojni elementiFlanges, couplings and jointsICS:Ta slovenski standard je istoveten z:EN 1092-4:2002SIST EN 1092-4:2002en01-november-2002SIST EN 1092-4:2002SLOVENSKI
STANDARD



SIST EN 1092-4:2002



EUROPEAN STANDARDNORME EUROPÉENNEEUROPÄISCHE NORMEN 1092-4May 2002ICS 23.040.60English versionFlanges and their joints - Circular flanges for pipes, valves,fittings and accessories, PN designated - Part 4: Aluminiumalloy flangesBrides et leurs assemblages - Brides circulaires pourtubes, appareils de robinetterie, raccords et accessoires,désignées PN - Partie 4: Brides en alliages d'aluminiumFlansche und ihre Verbindungen - Runde Flansche fürRohre, Armaturen, Formstücke und Zubehörteile, nach PNbezeichnet - Teil 4: Flansche aus AluminiumlegierungenThis European Standard was approved by CEN on 28 March 2002.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the Management Centre has the same status as the officialversions.CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece,Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMITÉ EUROPÉEN DE NORMALISATIONEUROPÄISCHES KOMITEE FÜR NORMUNGManagement Centre: rue de Stassart, 36
B-1050 Brussels© 2002 CENAll rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 1092-4:2002 ESIST EN 1092-4:2002



EN 1092-4:2002 (E)2ContentspageForeword------------------------------------------------------------------------------------------------------31Scope--------------------------------------------------------------------------------------------------42Normative references-----------------------------------------------------------------------------43Terms and definitions----------------------------------------------------------------------------54Designations----------------------------------------------------------------------------------------54.1Range of DN54.2Range of PN designations54.3Types of flanges54.4Designation of flanges55General requirements----------------------------------------------------------------------------65.1Flange materials65.2Repairs65.3Bolting65.4Gaskets65.5Pressure temperature (p/T) ratings65.6Dimensions65.7Flange facings75.8Spot facing and back facing of flanges75.9Tolerances75.10Marking7Figure 1 - Types of flanges8Figure 2 - Flange facings9Figure 3 - Dimensions of PN 10 flanges10Figure 4 - Dimensions of PN 16 flanges11Figure 5 - Dimensions of PN 25 flanges12Figure 6 - Dimensions of PN 40 flanges13Figure 7 - Dimensions of PN 63 flanges14for15Annex A
(informative)
Masses of flanges---------------------------------------------------------16Annex ZA
(informative)
Clauses of this European Standard addressingessential requirements (ER’s) or other provisions of EU Directives---------------------17Table 1 - Synoptic table8Table 2 - Flange facing dimensions9Table 3 - Surface finish of flange jointing faces9Table 4 - Dimensions of PN 10 flanges10Table 5 - Dimensions of PN 16 flanges11Table 6 - Dimensions of PN 25 flanges12Table 7 - Dimensions of PN 40 flanges13Table 8 - Dimensions of PN 63 flanges14Table 9 - Tolerances on dimensions15Table 10 - p/T ratings15Table A.1 - Masses of flanges16Table ZA.1 - Correspondence between this European Standard and Directive97/23/EC17SIST EN 1092-4:2002



EN 1092-4:2002 (E)3ForewordThis document EN 1092-4:2002 has been prepared by Technical Committee CEN/TC 74 "Flangesand their joints", the secretariat of which is held by DIN.This European Standard shall be given the status of a national standard, either by publication of anidentical text or by endorsement, at the latest by November 2002, and conflicting national standardsshall be withdrawn at the latest by November 2002.This document has been prepared under a mandate given to CEN by the European Commission andthe European Free Trade Association, and supports essential requirements of EU Directive(s).For relationship with EU Directive(s), see informative annex ZA, which is an integral part of thisdocument.EN 1092 consists of the following four parts:Part 1:Steel flanges;Part 2:Cast iron flanges;Part 3:Copper alloy flanges;Part 4:Aluminium alloy flanges.The mating dimensions of the flanges of this standard are compatible with those flanges of othermaterials in accordance with the other parts of EN 1092 and with those flanges of ISO 7005.Annex A is informative.According to the CEN/CENELEC Internal Regulations, the national standards organizations of thefollowing countries are bound to implement this European Standard: Austria, Belgium, CzechRepublic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Malta,Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and the United Kingdom.SIST EN 1092-4:2002



EN 1092-4:2002 (E)41ScopeThis European Standard specifies requirements for PN designated circular flanges for pipes, valves,fittings and accessories made from aluminium alloy in the range of DN 15 to DN 600 and PN10 toPN 63 (see Table 1).This European Standard specifies the types of flanges and their facings, dimensions and tolerances,bolt sizes, surface finish of jointing faces, marking and materials together with associatedpressure/temperature (p/T) ratings.The flanges are intended to be used for piping as well as for pressure vessels.2Normative referencesThis European Standard incorporates by dated or undated reference, provisions from otherpublications. These normative references are cited at the appropriate places in the text, and thepublications are listed hereafter. For dated references, subsequent amendments to or provisions ofany of these publications apply to this European Standard only when incorporated in it byamendment or revision. For undated references the latest edition of the publication referred toapplies (including amendments).EN 764, Pressure equipment - Terminology and symbols - Pressure, temperature, volume.EN 1333, Pipework components - Definition and selection of PN.EN 1514, Flanges and their joints - Dimensions of gaskets for PN-designated flanges.EN 1515-1, Flanges and their joints - Bolting - Part 1: Selection of bolting.EN 12392, Aluminium and aluminium alloys - Wrought products - Special requirements for productsintended for the production of pressure equipment.EN ISO 887, Plain washers for metric bolts, screws and nuts for general purposes - General plan(ISO 887:2000).EN ISO 4287, Geometrical product specifications (GPS) - Surface texture: Profile method - Terms,definitions and surface texture parameters (ISO 4287:1997).EN ISO 6708, Pipework Components - Definition and selection of DN (nominal size)(ISO 6708:1995).SIST EN 1092-4:2002



EN 1092-4:2002 (E)53Terms and definitionsFor the purposes of this European Standard the following terms and definitions apply.3.1DNsee EN ISO 67083.2PNsee EN 13333.3Ra, Rzsee EN ISO 42873.4maximum allowable pressure, PSPS means the maximum pressure for which the equipment is designed, as specified by theequipment manufacturer(See also EN 764, where it is defined as allowable pressure pS).3.5maximum allowable temperature, TSTS means the maximum temperature for which the equipment is designed, as specified by theequipment manufacturer(See also EN 764, where it is defined as allowable temperature tS).4Designations4.1Range of DNThe range of DN applicable to each PN shall be as given in Table 1.4.2Range of PN designationsThe range of PN designations shall be as given in Table 1.4.3Types of flangesFigure 1 illustrates flanges identified according to type:a) Type 05Blank flange;b) Type 11Weld-neck flange.4.4Designation of flangesThe designation of the flanges shall contain the following information:a) Description (flange);b) Number of this standard (EN 1092-4);c) Flange type number (11, 05 resp.);d) Flange facing type (e.g. C);e) DN (e.g. DN 300);f) For type 11 flanges only, the neck diameter, A and the neck thickness, S, (e.g. 324 x 4);g) PN (e.g. PN 40);h) Material (e.g. EN AW-5083-O).SIST EN 1092-4:2002



EN 1092-4:2002 (E)6EXAMPLE 1For a type 11 flange : Flange EN 1092-4 - 11 - C - DN 300 - 324 x 4 - PN 40 - EN AW-5083-OEXAMPLE 2For a type 05 flange : Flange EN 1092-4 - 05 - C - DN 300 - PN 40 - EN AW-5083-O5General requirements5.1Flange materialsFlanges shall be manufactured from the material grades EN AW-5083 (AlMg4,5Mn0,7) -O orEN AW-6061 (AlMg1SiCu) -T6 as specified in EN 12392. Other materials may be used. For thep/T ratings see 5.5.Weld-neck flanges shall be forged or made from extruded bars; blank flanges shall be forged ormade from plate.5.2RepairsRepair welding of the flanges is not permitted.5.3Bolting5.3.1The bolting shall be chosen according to the pressure, temperature and gasket.5.3.2Bolting materials shall be selected according to the following criteria:a) For all service conditions in accordance with EN 1515-1 (bolt/nut): 5.6/5, 8.8/8, 25Ni-15Cr-Ti/25Ni-15Cr-Ti, A4-70/A4-70, A2-70/A2-70, 18Cr-9Ni-Mo-AT+C/18Cr-9Ni-Mo, 18Cr-9Ni-AT+C/18Cr-9Ni;b) For less severe service conditions e. g. water service or in case of oversized flanged joints, inaccordance with EN 1515-1 (bolt/nut): A4-50/A4-50, A2-50/A2-50, 18Cr-9Ni-Mo/18Cr-9Ni-Mo,18Cr-9Ni/18Cr-9Ni;The choice of this bolting shall be based on either special experience or on recalculations.c) Where bolting other than specified in EN 1515-1 is required, this shall be chosen according tothe parameters above so that the flanged joint remains tight under the expected operatingconditions.5.3.3The use of washers (EN ISO 887) is recommended.5.4GasketsGaskets shall be selected from the relevant part of EN 1514.NOTEIf spiral wound gaskets are selected, than they should be low stress design (y = 5000, m = 3 forcalculation in accordance with ASME Code).5.5Pressure temperature (p/T) ratingsThe pressure temperature ratings (p/T ratings) for the material grades in 5.1 are given in Table 10.For other aluminium alloys, which may be used, the p/T ratings shall be established according to theservice conditions.5.6Dimensions5.6.1Dimensions of flanges shall be in accordance with Figure 3 to Figure 7 and as appropriatethe following Tables:· PN 10 flanges:
Table 4;SIST EN 1092-4:2002



EN 1092-4:2002 (E)7· PN 16 flanges:
Table 5;· PN 25 flanges:
Table 6;· PN 40 flanges:
Table 7;· PN 63 flanges:
Table 8. NOTE 1Approximate masses of flanges are given in annex A. NOTE 2Figures 3 to 7 are identical. They are repeated for better handling of the standard.
5.6.2Bolt holes shall be equally spaced on the pitch circle diameter.
5.6.3If the neck thickness, S is ordered smaller than given in Tables 4 to 8, the inside diameter atthe neck shall be tapered at an angle of 14 ° to 18 °. If S is ordered greater, the bore diameter shallbe AS-´2.
5.7Flange facings5.7.1Types of facings The types of flange facings shall be as given in Figure 2, and their dimensions shall be as given inTable 2.
If not stated in the purchase order, flange facing B1 is standard for flanges up to PN 40, flange facingB2 is standard for PN 63 flanges. 5.7.2Jointing face finish All flange jointing faces shall be machine finished and, when compared by visual or tactile meanswith reference specimens, shall be in accordance with Table 3.
NOTE 1It is not intended that instrument measurements are
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