Welding for aerospace applications - Qualification test for welders and welding operators - Fusion welding of metallic components

Soudage pour applications aérospatiales - Épreuve de qualification pour soudeurs et opérateurs - Soudage par fusion des composants métalliques

Varjenje v aeronavtiki - Preskušanje usposobljenosti varilcev in operaterjev varjenja - Talilno varjenje kovinskih sestavnih delov - Dopolnilo A1

General Information

Status
Withdrawn
Public Enquiry End Date
31-May-2017
Publication Date
11-Jun-2017
Withdrawal Date
19-May-2020
Current Stage
9900 - Withdrawal (Adopted Project)
Start Date
19-May-2020
Due Date
11-Jun-2020
Completion Date
20-May-2020

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INTERNATIONAL ISO
STANDARD 24394
First edition
2008-10-15
AMENDMENT 1
2012-11-15
Corrected version
2013-05-01
Welding for aerospace applications —
Qualification test for welders and
welding operators — Fusion welding
of metallic components
AMENDMENT 1
Soudage pour applications aérospatiales — Épreuve de
qualification pour soudeurs et opérateurs — Soudage par fusion des
composants métalliques
AMENDEMENT 1
Reference number
ISO 24394:2008/Amd.1:2012(E)
©
ISO 2012

---------------------- Page: 1 ----------------------
ISO 24394:2008/Amd.1:2012(E)

COPYRIGHT PROTECTED DOCUMENT
© ISO 2012
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form
or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior
written permission. Permission can be requested from either ISO at the address below or ISO’s member body in the country of
the requester.
ISO copyright office
Case postale 56 • CH-1211 Geneva 20
Tel. + 41 22 749 01 11
Fax + 41 22 749 09 47
E-mail copyright@iso.org
Web www.iso.org
Published in Switzerland
ii © ISO 2012 – All rights reserved

---------------------- Page: 2 ----------------------
ISO 24394:2008/Amd.1:2012(E)

Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.
The main task of technical committees is to prepare International Standards. Draft International
Standards adopted by the technical committees are circulated to the member bodies for voting.
Publication as an International Standard requires approval by at least 75 % of the member bodies
casting a vote.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights.
Amendment 1 to ISO 24394:2008 was prepared by Technical Committee ISO/TC 44, Welding and
allied processes.
This corrected version of ISO 24394/Amd.1:2012 incorporates an updated Table 1, in which “x” replaces
“—” for D > 26 mm in:
a) TP1, PF row, butt weld columns PA and PF;
b) TP2, PF row, fillet weld column PF;
c) TP3, PF row, butt weld columns PA, PE, and PF.
Requests for official interpretations of any aspect of this amendment should be directed to the Secretariat of
ISO/TC 44 via your national standards body. A complete listing of these bodies can be found at www.iso.org.
© ISO 2012 – All rights reserved iii

---------------------- Page: 3 ----------------------
ISO 24394:2008/Amd.1:2012(E)
Welding for aerospace applications — Qualification test
for welders and welding operators — Fusion welding of
metallic components
AMENDMENT 1
Page 1, Clause 2
Delete footnotes 1) and 2) and their citations from ISO 4063 and ISO 6947.
Page 3, 4.1.1
Add the following paragraph at the end of the subclause.
The welding coordinator of the plant or the fabricator shall select from Table 2 the test piece as
required for the production work on which the welder is to be employed. Two complementary
specific test pieces (TP5 and TP6) may also be chosen as defined in 4.4 and 4.8.1.
Page 3, 4.1.3
Delete this subclause.
Page 5, Table 1
Replace the existing table with that on p. 3.
Page 6, 4.8.2
Delete “.”, add “;” at the end of “g)” and add h).
h) qualification for welding positions that are not covered by Table 1.
Page 8, 5.1
© ISO 2012 – All rights reserved 1

---------------------- Page: 4 ----------------------
ISO 24394:2008/Amd.1:2012(E)

Replace the first paragraph with the following:
The candidate shall provide documented evidence of satisfactory vision in accordance with the

following requirements.
  d) Near-vision acuity shall permit reading of Times New Roman N5 maximum size or equivalent
font types (Times New Roman of 5 points vertical height where 1 point = 1/72 in ≡ 0,35 mm) at
not less than 30 cm with at least one eye, corrected or uncorrected. This test shall be conducted
with a minimum of six single spaced random capital characters.
e) Colour perception shall be examined, e.g. according to the Ishihara test.

Page 8, 5.2
Replace the second and third sentences and the note with the following:
  The welding coordinator shall have knowledge and experience relevant to the welding process,
and be acceptable to the responsible design authority or recognized examining body. The welding
coordinator may authorize another person to administer the welder or welding operator qualification
test.
NOTE 1 Example of relevant knowledge is International Welding Engineer (IWE) according to IIW IAB-
[5]
252-11.
NOTE 2 The person responsible for welder and welding operator qualification tests can differ from the
person responsible for implementing 4.1.1
Page 10, Table 2
a
In column 2, row “TP1”, add the following at the end of footnote .
— for materials susceptible to cracking, the welding sequence may be altered.

Page 15, Clause 9
Replace the fourth paragraph with the following.
  The person authorized to conduct the welder’s qualification test shall decide if and when a new test
can be taken. If the welder or welding operator fails the test, the candidate shall have additional
training and/or practice.
Page 15, Clause 11
Add the following final paragraph.
Qualifications to previous revisions of this International Standard remain valid within the limits
given in the preceding.
Page 16, clause 12
2 © ISO 2012 – All rights reserved

---------------------- Page: 5 ----------------------
ISO 24394:2008/Amd.1:2012(E)

Replace the third paragraph with the following.
For requalification tests, actual production parts may be used to replace test pieces, if they are

consistent with the requirements of the welding process, the material group and testing as identified
in the respective initial qualification test, e.g. requirements given in Table 1 and Table 3.
Page 17–18, Table A.1
Replace the existing Table with that on pp. 4–5.
Pages 19–20, Table A.2
e
In the “Unacceptable imperfections” column, row 8, “Spatter”, add a superscript , Insert the following
footnote at the bottom of the footer row.
e
Spatter may be acceptable on welding processes or materials where it cannot be avoided. In such cases, the

acceptability is at the discretion of the welding coordinator.
Page 30,before the bibliography
Insert Annex F, which appears on p. 6.
Page 30, Bibliography
Add the following entry:
[1] IAB-252-11, IIW guideline for international welding engineers, technologists, specialists and
practitioners — Personnel with qualification for welding coordination — Minimum requirements
for the education, examination and qualification. Available (viewed 2012-10-11) at: http://
www.iiwelding.org/WorkingUnits/QCMB_IAB/Documents/IAB-252r1-11-SV00-Guideline-for-
Personnel-with-Qualification-for-Welding-Coordination-SV.pdf
© ISO 2012 – All rights reserved 3

---------------------- Page: 6 ----------------------
ISO 24394:2008/Amd.1:2012(E)

Table 1 — Range of qualification for welding positions
Qualified welding position
Welding
position of
Plate or tube D > 26 mm Tube D ≤ 26 mm
Test piece
test piece
(see Table 2)
Butt weld Fillet weld Butt weld Fillet weld
according to
ISO 6947:2011
PA PC PE PF PA PB PC PD PF PA PC PF PB PD PF
a
PA x — — — — — — — — x — — — — —
a
PC x x — — — — — — — — x — — — —
PE x x x — — — — — — — — — — — —
TP1
PF x — — x — — — — — — — — — — —
PA — — — — x — — — — — — — — — —
PB — — — — x x — — — — — — — — —
PC — — — — x x x — — — — — — — —
TP2
PD — — — — x x — x — — — — — — —
...

SLOVENSKI STANDARD
SIST ISO 24394:2017/Amd 1:2017
01-julij-2017
Varjenje v aeronavtiki - Preskušanje usposobljenosti varilcev in operaterjev
varjenja - Talilno varjenje kovinskih sestavnih delov - Dopolnilo A1
Welding for aerospace applications - Qualification test for welders and welding operators
- Fusion welding of metallic components
Soudage pour applications aérospatiales - Épreuve de qualification pour soudeurs et
opérateurs - Soudage par fusion des composants métalliques
Ta slovenski standard je istoveten z: ISO 24394:2008/Amd 1:2012
ICS:
03.100.30 Vodenje ljudi Management of human
resources
25.160.01 Varjenje, trdo in mehko Welding, brazing and
spajkanje na splošno soldering in general
49.020 Letala in vesoljska vozila na Aircraft and space vehicles in
splošno general
SIST ISO 24394:2017/Amd 1:2017 en,fr
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

---------------------- Page: 1 ----------------------

SIST ISO 24394:2017/Amd 1:2017

---------------------- Page: 2 ----------------------

SIST ISO 24394:2017/Amd 1:2017
INTERNATIONAL ISO
STANDARD 24394
First edition
2008-10-15
AMENDMENT 1
2012-11-15
Welding for aerospace applications —
Qualification test for welders and
welding operators — Fusion welding of
metallic components
AMENDMENT 1
Soudage pour applications aérospatiales — Épreuve de qualification pour
soudeurs et opérateurs — Soudage par fusion des composants métalliques
AMENDEMENT 1
Reference number
ISO 24394:2008/Amd.1:2012(E)
©
ISO 2012

---------------------- Page: 3 ----------------------

SIST ISO 24394:2017/Amd 1:2017
ISO 24394:2008/Amd.1:2012(E)
COPYRIGHT PROTECTED DOCUMENT
© ISO 2012
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means,
electronic or mechanical, including photocopying and microfilm, without permission in writing from either ISO at the address below or ISO’s
member body in the country of the requester.
ISO copyright office
Case postale 56 • CH-1211 Geneva 20
Tel. + 41 22 749 01 11
Fax + 41 22 749 09 47
E-mail copyright@iso.org
Web www.iso.org
Published in Switzerland
ii © ISO 2012 – All rights reserved

---------------------- Page: 4 ----------------------

SIST ISO 24394:2017/Amd 1:2017
ISO 24394:2008/Amd.1:2012(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International
Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.
The main task of technical committees is to prepare International Standards. Draft International Standards
adopted by the technical committees are circulated to the member bodies for voting. Publication as an
International Standard requires approval by at least 75 % of the member bodies casting a vote.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. ISO shall not be held responsible for identifying any or all such patent rights.
Amendment 1 to ISO 24394:2008 was prepared by Technical Committee ISO/TC 44, Welding and allied processes.
Requests for official interpretations of any aspect of this amendment should be directed to the Secretariat of
ISO/TC 44 via your national standards body. A complete listing of these bodies can be found at www.iso.org.
© ISO 2012 – All rights reserved iii

---------------------- Page: 5 ----------------------

SIST ISO 24394:2017/Amd 1:2017

---------------------- Page: 6 ----------------------

SIST ISO 24394:2017/Amd 1:2017
ISO 24394:2008/Amd.1:2012(E)
Welding for aerospace applications — Qualification test for
welders and welding operators — Fusion welding of metallic
components
AMENDMENT 1
Page 1, Clause 2
Delete footnotes 1) and 2) and their citations from ISO 4063 and ISO 6947.
Page 3, 4.1.1
Add the following paragraph at the end of the subclause.
The welding coordinator of the plant or the fabricator shall select from Table 2 the test piece as required for
the production work on which the welder is to be employed. Two complementary specific test pieces (TP5
and TP6) may also be chosen as defined in 4.4 and 4.8.1.
Page 3, 4.1.3
Delete this subclause.
Page 5, Table 1
Replace the existing table with that on p. 3.
Page 6, 4.8.2
Delete “.”, add “;” at the end of “g)” and add h).
h) qualification for welding positions that are not covered by Table 1.
Page 8, 5.1
Replace the first paragraph with the following:
The candidate shall provide documented evidence of satisfactory vision in accordance with the following

requirements.
a) Near-vision acuity shall permit reading of Times New Roman N5 maximum size or equivalent font

types (Times New Roman of 5 points vertical height where 1 point = 1/72 in ≡ 0,35 mm) at not less
than 30 cm with at least one eye, corrected or uncorrected. This test shall be conducted with a
minimum of six single spaced random capital characters.
b) Colour perception shall be examined, e.g. according to the Ishihara test.

© ISO 2012 – All rights reserved 1

---------------------- Page: 7 ----------------------

SIST ISO 24394:2017/Amd 1:2017
ISO 24394:2008/Amd.1:2012(E)
Page 8, 5.2
Replace the second and third sentences and the note with the following:
The welding coordinator shall have knowledge and experience relevant to the welding process, and be

acceptable to the responsible design authority or recognized examining body. The welding coordinator
may authorize another person to administer the welder or welding operator qualification test.
[5]
NOTE 1 Example of relevant knowledge is International Welding Engineer (IWE) according to IIW IAB-252-11.
NOTE 2 The person responsible for welder and welding operator qualification tests can differ from the person
responsible for implementing 4.1.1
Page 10, Table 2
a
In column 2, row “TP1”, add the following at the end of footnote .
— for materials susceptible to cracking, the welding sequence may be altered.

Page 15, Clause 9
Replace the fourth paragraph with the following.
The person authorized to conduct the welder’s qualification test shall decide if and when a new test can

be taken. If the welder or welding operator fails the test, the candidate shall have additional training and/or
practice.
Page 15, Clause 11
Add the following final paragraph.
Qualifications to previous revisions of this International Standard remain valid within the limits given in
the preceding.
Page 16, clause 12
Replace the third paragraph with the following.
For requalification tests, actual production parts may be used to replace test pieces, if they are consistent

with the requirements of the welding process, the material group and testing as identified in the respective
initial qualification test, e.g. requirements given in Table 1 and Table 3.
Page 17–18, Table A.1
Replace the existing Table with that on pp. 4–5.
Pages 19–20, Table A.2
e
In the “Unacceptable imperfections” column, row 8, “Spatter”, add a superscript , Insert the following
footnote at the bottom of the footer row.
2 © ISO 2012 – All rights reserved

---------------------- Page: 8 ----------------------

SIST ISO 24394:2017/Amd 1:2017
ISO 24394:2008/Amd.1:2012(E)
e
Spatter may be acceptable on welding processes or materials where it cannot be avoided. In such cases, the acceptability is

at the discretion of the welding coordinator.
Page 30,before the bibliography
Insert Annex F, which appears on p. 6.
Page 30, Bibliography
Add the following entry:
[1] IAB-252-11, IIW guideline for international welding engineers, technologists, specialists and
practitioners — Personnel with qualification for welding coordination — Minimum requirements for
the education, examination and qualification. Available (viewed 2012-10-11) at: http://www.iiwelding.
org/WorkingUnits/QCMB_IAB/Documents/IAB-252r1-11-SV00-Guideline-for-Personnel-with-
Qualification-for-Welding-Coordination-SV.pdf
Table 1 — Range of qualification for welding positions
Qualified welding position
Welding
position of
Plate or tube D > 26 mm Tube D ≤ 26 mm
...

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